Ammonia nitrogen removal from coking wastewater and high quality gypsum recovery by struvite recycling by using calcium hydroxide as decomposer.

This study deals with the highly significant and cost-effective pretreatment of the high concentration of the Total Ammonia Nitrogen (TAN) in coking wastewater to improve the biodegradability. Struvite crystallization is a promising process for TAN removal, but the high operating cost hinders its application. To solve this problem, a novel struvite recycling process was proposed for pre-treating TAN present in the coking wastewater, within which struvite was decomposed in the solid-liquid system using Ca(OH)2 as the decomposer. The results indicates that 91% of ammonium in struvite could be stripped out from the decomposition solution, with Ca(OH)2:NH4+ in the molar ratio of 2:1, temperature at 35 °C and a gas to liquid volume ratio of 3500. The resulting solution, post the escape of the ammonia, was dissolved by sulfuric acid. Approximately 100% of the phosphate and magnesium were observed to be released from the insoluble phosphate compounds, resulting in the formation of high-purity gypsum. A TAN removal efficiency of 89% could be achieved by reusing the supernatant after the dissolution of the decomposition product, at pH 9.5 and the Mg:TAN:PO4-P molar ratio of 1.2:1:1. The pilot-scale test demonstrated that approximately 86% TAN was removed from the coking wastewater and the purity of recovered could reach over 99%. Further economic analysis proves that the operation cost of the proposed process is 0.55$ per m3 of coking wastewater, showing a 73% cost reduction when compared to struvite crystallization without recycling.