| Literature DB >> 33953260 |
Chih-Chieh Huang1, Tu-Ngoc Lam1,2, Lia Amalia1,3, Kuan-Hung Chen1, Kuo-Yi Yang4, M Rifai Muslih5, Sudhanshu Shekhar Singh6, Pei-I Tsai4, Yuan-Tzu Lee7, Jayant Jain8, Soo Yeol Lee9, Hong-Jen Lai10, Wei-Chin Huang11, San-Yuan Chen1, E-Wen Huang12.
Abstract
We demonstrated the design of pre-additive manufacturing microalloying elements in tuning the microstructure of iron (Fe)-based alloys for their tunable mechanical properties. We tailored the microalloying stoichiometry of the feedstock to control the grain sizes of the metallic alloy systems. Two specific microalloying stoichiometries were reported, namely biodegradable iron powder with 99.5% purity (BDFe) and that with 98.5% (BDFe-Mo). Compared with the BDFe, the BDFe-Mo powder was found to have lower coefficient of thermal expansion (CTE) value and better oxidation resistance during consecutive heating and cooling cycles. The selective laser melting (SLM)-built BDFe-Mo exhibited high ultimate tensile strength (UTS) of 1200 MPa and fair elongation of 13.5%, while the SLM-built BDFe alloy revealed a much lower UTS of 495 MPa and a relatively better elongation of 17.5%, indicating the strength enhancement compared with the other biodegradable systems. Such an enhanced mechanical behavior in the BDFe-Mo was assigned to the dominant mechanism of ferrite grain refinement coupled with precipitate strengthening. Our findings suggest the tunability of outstanding strength-ductility combination by tailoring the pre-additive manufacturing microalloying elements with their proper concentrations.Entities:
Year: 2021 PMID: 33953260 PMCID: PMC8100099 DOI: 10.1038/s41598-021-89022-9
Source DB: PubMed Journal: Sci Rep ISSN: 2045-2322 Impact factor: 4.379
Figure 1(a) Average linear coefficient of thermal expansion and (b) lattice constant change upon continuous heating from RT to 900 °C in the two BDFe powders compared with the earlier works of pure Fe[36,43].
Figure 2(a) Lattice constant change during multiple heating and cooling sequences. The diffraction profiles at RT as a function of thermal cycle in the (b) BDFe and (c) BDFe-Mo powders.
Figure 3The integrated intensity evolutions of bcc Fe in the (a) BDFe and (b) BDFe-Mo. Those of Fe2O3 in the (c) BDFe and (d) BDFe-Mo. Those of Fe3O4 in the (e) BDFe and (f) BDFe-Mo during thermal cycling.
Phase fraction of bcc Fe, Fe2O3, and Fe3O4 at RT during thermal cycling.
| Phase | BDFe | BDFe-Mo | ||||||
|---|---|---|---|---|---|---|---|---|
| Before cycling (%) | After 1st cycle (%) | After 2nd cycle (%) | After 3rd cycle (%) | Before cycling (%) | After 1st cycle (%) | After 2nd cycle (%) | After 3rd cycle (%) | |
| Fe | 100.0 | 96.0 | 46.70 | 43.20 | 100.0 | 96.1 | 83.40 | 79.50 |
| Fe2O3 | 0.0 | 0.0 | 30.15 | 18.70 | 0.0 | 0.0 | 7.60 | 0.00 |
| Fe3O4 | 0.0 | 4.0 | 23.15 | 38.10 | 0.0 | 3.9 | 9.00 | 20.50 |
Figure 4(a) Engineering S–S curves of the two BDFe samples and (b) tensile strength versus elongation of the two BDFe compared with the Mg-based[50,51,53], Zn-based[5,56,57], and Fe-based[52,54,55] biodegradable alloys. The schematic illustration of horizontally built SLM BDFe specimens was shown in the inset of (a).
Figure 5(a) Schematic illustration of the position for EBSD measurement. EBSD analysis in the three orthogonal planes in the (b) BDFe and (c) BDFe-Mo. EBSD images in the XY plane in the (d) BDFe and (e) BDFe-Mo. Crystal orientation map in the (f) BDFe and (g) BDFe-Mo specimens.
The calculated strength enhancements using the average and dominant grain sizes of the three orthogonal planes in the two BDFe samples in comparison with the macroscopic yield strengths obtained from the S–S curves.
| Average grain size (μm) | Strength enhancement (MPa) | Macroscopic yield strength (MPa) | Dominant grain size (μm) | Strength enhancement (MPa) | |
|---|---|---|---|---|---|
| XY plane | 3.16 | 355.78 | 451 | 2.09 | 437.58 |
| XZ plane | 2.37 | 410.82 | 1.80 | 472.06 | |
| YZ plane | 2.38 | 409.96 | 1.93 | 455.25 | |
| Average | 2.64 | 392.19 | 1.94 | 454.97 | |
| XY plane | 0.41 | 987.73 | 1193 | 0.33 | 1102.64 |
| XZ plane | 0.29 | 1174.44 | 0.25 | 1254.91 | |
| YZ plane | 0.30 | 1154.70 | 0.26 | 1237.97 | |
| Average | 0.33 | 1105.62 | 0.28 | 1198.51 | |
Figure 6XRF maps of the constituent alloying elements in the (a) BDFe and (b) BDFe-Mo samples.
Figure 7DSC curves of the two BDFe powders during continuous heating and cooling.
Chemical composition of the two BDFe powders.
| Sample name | Composition (wt%) | |||||
|---|---|---|---|---|---|---|
| Fe | Mn | Cr | C | Si | Mo | |
| BDFe | Bal. | 0.12 | 0.04 | 0.03 | 0.01 | – |
| BDFe-Mo | Bal. | 0.60 | 0.20 | 0.15 | 0.15 | 0.12 |