Liquid-phase exfoliation is the most suitable platform for large-scale production of two-dimensional materials. One of the main open challenges is related to the quest of green and bioderived solvents to replace state-of-the-art dispersion media, which suffer several toxicity issues. Here, we demonstrate the suitability of methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate (Rhodiasolv Polarclean) for sonication-assisted liquid-phase exfoliation of layered materials for the case-study examples of WS2, MoS2, and graphene. We performed a direct comparison, in the same processing conditions, with liquid-phase exfoliation using N-methyl-2-pyrrolidone (NMP) solvent. The amount of few-layer flakes (with thickness <5 nm) obtained with Polarclean is increased by ∼350% with respect to the case of liquid-phase exfoliation using NMP, maintaining comparable values of the average lateral size, which even reaches ∼10 μm for the case of graphene produced by exfoliation in Polarclean, and of the yield (∼40%). Correspondingly, the density of defects is reduced by 1 order of magnitude by Polarclean-assisted exfoliation, as evidenced by the I(D)/I(G) ratio in Raman spectra of graphene as low as 0.07 ± 0.01. Considering the various advantages of Polarclean over state-of-the-art solvents, including the absence of toxicity and its biodegradability, the validation of superior performances of Polarclean in liquid-phase exfoliation paves the way for sustainable large-scale production of nanosheets of layered materials and for extending their use in application fields to date inhibited by toxicity of solvents (e.g., agri-food industry and desalination), with a subsequent superb impact on the commercial potential of their technological applications.
Liquid-phase exfoliation is the most suitable platform for large-scale production of two-dimensional materials. One of the main open challenges is related to the quest of green and bioderived solvents to replace state-of-the-art dispersion media, which suffer several toxicity issues. Here, we demonstrate the suitability of methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate (Rhodiasolv Polarclean) for sonication-assisted liquid-phase exfoliation of layered materials for the case-study examples of WS2, MoS2, and graphene. We performed a direct comparison, in the same processing conditions, with liquid-phase exfoliation using N-methyl-2-pyrrolidone (NMP) solvent. The amount of few-layer flakes (with thickness <5 nm) obtained with Polarclean is increased by ∼350% with respect to the case of liquid-phase exfoliation using NMP, maintaining comparable values of the average lateral size, which even reaches ∼10 μm for the case of graphene produced by exfoliation in Polarclean, and of the yield (∼40%). Correspondingly, the density of defects is reduced by 1 order of magnitude by Polarclean-assisted exfoliation, as evidenced by the I(D)/I(G) ratio in Raman spectra of graphene as low as 0.07 ± 0.01. Considering the various advantages of Polarclean over state-of-the-art solvents, including the absence of toxicity and its biodegradability, the validation of superior performances of Polarclean in liquid-phase exfoliation paves the way for sustainable large-scale production of nanosheets of layered materials and for extending their use in application fields to date inhibited by toxicity of solvents (e.g., agri-food industry and desalination), with a subsequent superb impact on the commercial potential of their technological applications.
The advent of two-dimensional
(2D) materials had a ground-breaking
impact on science and technology,[1−13] due to their peculiar properties with high application capabilities
in different fields, such as energy storage,[14−22] catalysis,[23−27] optoelectronic devices,[28−31] and gas sensing.[32−34] A key point for the
technological exploitation of 2D materials is represented by their
large-scale production, which still remains challenging.[35−37] Actually, since the isolation of graphene,[38,39] fundamental studies on 2D materials were carried out mostly on micrometric
flakes mechanically exfoliated from parental bulk crystals[40] (top-down approach) or on ultrathin layers grown
by chemical vapor deposition[41,42] (bottom-up approach).
While mechanical exfoliation suffers from nonscalable processes with
scarce reproducibility,[40] chemical vapor
deposition requires specific substrates enabling epitaxial growth,[43−46] with subsequent problems related to the etching of 2D sheets from
the substrate[47] resulting in flakes with
degraded crystalline quality with a high amount of defects and metallic
impurities[48] and/or polymer residuals from
the transfer process altering the physicochemical properties of transferred
flakes of 2D materials.[49] The removal of
the substrate is a challenging issue also for the preparation of graphene
by Si sublimation from SiC substrate.[50]The most viable tool for large-scale production of few layers
of
2D materials is represented by liquid-phase exfoliation (LPE),[37,51−58] which affords high-quality dispersions of 2D materials, exfoliated
from their bulk counterparts and dispersed in solvents enabling further
processing.[37,51−54] Definitely, a suitable solvent
for LPE should minimize the energy input required to overcome the
van der Waals forces for effective sheet separation.[51−54,58] This corresponds to the minimization
of the enthalpy of mixing per unit volume ΔH/V, which, in turn, is connected to the Helmholtz
free energy of solvent (Fsolv) and the
Helmholtz free energy of layered materials (Flayered), the thickness of the flakes (Tlayered), and the volume fraction (φ):[53,59]withwhere σs is the surface energy
and Ssur the surface entropy.Therefore,
matching surface tensions of solvent and layered materials
is crucial to achieve an efficient LPE. However, another critical
issue is related to the dispersibility of flakes and solvent, which
depends on the specific molecular interactions between the solvent
and the solute, which are accounted by considering the Hansen solubility
parameters, corresponding to dispersion forces (δd), polar interactions (δP), and hydrogen bonding
(δH), respectively. Whenever δd,
δP, and δH of the solvent match
the corresponding values for the solute, the energy cost associated
with the dispersion is minimized (see the Supporting Information, Section S1, for a more detailed theoretical model
for LPE).[51] For the specific cases of graphene
and transition-metal dichalcogenides, N-methyl-2-pyrrolidone
(NMP) and N,N-dimethylformamide
(DMF) are the most diffusely used solvents,[37] due to their values of surface tension and Hansen solubility parameters
(reported in Table ) well matching with surface energy and Hansen solubility parameters
of graphite and other layered materials (Supporting Information, Table S1). Nevertheless, recently, both NMP and
DMF have been placed on the list of Substances of Very High Concern
(SVHC),[60] which is the first step for introducing
restrictions over the use of substances or their import to Europe,
according to the European REACH regulation.[61] Similar concerns have been recently raised in the USA for both solvents.[62,63] In particular, NMP has been already classified as a reproductive
toxin,[64] mainly owing to its amide functionalities.
Table 1
Surface Tension and Hansen Solubility
Parameters for Polarclean, NMP, DMF, IPA, TEA, and Urea
surface tension
Hansen
solubility parameters
σS [mN m–1]
δd [MPa1/2]
δp [MPa1/2]
δH [MPa1/2]
Polarclean
38[82]
15.8[89]
10.7[89]
9.2[89]
NMP
40.1[52]
18.0[59]
12.3[59]
7.2[59]
DMF
37.1[52]
17.4[59]
13.7[59]
11.3[59]
IPA
21.7[52]
15.8[59]
6.1[59]
16.4[59]
TEA
45.9[77]
17.3[104]
7.6[104]
21.0[104]
urea 30% in H2O
74.0[105]
17.0[106]
16.7[106]
38.0[106]
Therefore,
it is becoming mandatory to search for a green alternative
to these traditional aprotic solvents.Volatile organic compounds
(VOCs) represent natural candidates
as solvents for solution processing, but the exfoliation yield is
typically halved,[65] so that usually the
transfer of flakes of 2D materials from a suspension in NMP is required.[66] In addition, many VOCs have low flash temperatures
(13 °C for ethanol; 12 °C for isopropyl alcohol, IPA, etc.),
with subsequent concerns for safety for industrial usage.Another
possibility is constituted by LPE in aqueous media using
surfactants.[67] However, residuals of surfactants
usually degrade the quality of 2D materials. This drawback is especially
relevant for their usage in electronic devices, due to the insulating
nature of surfactants, and, moreover, in nanocomposites.[68]Electrochemical exfoliation (both anodic
and cathodic) in aqueous
electrolytes has emerged as a novel platform for the production of
2D materials.[62] However, for bulk semiconductors
or insulators, electrochemical exfoliation is unsuccessful in breaking
the interlayer van der Waals forces without including a conducting
additive.[69] Moreover, reaching the monolayer
regime through electrochemical exfoliation of bulk materials remains
a severe hurdle.[70] Another problem is related
to the unconventional operational electrochemical conditions, which
imply the occurrence of oxygen and hydrogen evolution stimulated by
electrochemical polarization.[71] Finally,
electrochemical exfoliation in aqueous electrolytes usually provides
flakes of 2D materials with a high amount of defects.[62,72]Recently, triethanolamine (TEA)[73] and
urea aqueous solutions[74] have been proposed
as green alternative media for LPE of graphene and
other layered materials. Regarding TEA, notwithstanding the good results
in terms of flake microstructure and dispersion stability, issues
related to the yield of the process and, mostly, to chemical modification
of flakes induced by possible functionalization[75,76] during the process are still open. In addition, its very high dynamic
viscosity (605.9 cP at T = 25 °C[77]) precludes the use of such dispersions for inkjet
printing of 2D material-based inks, for which the viscosity range
is recommended to be 1–10 cP.[78] On
the other hand, aqueous dispersions of urea have shown encouraging
results for graphite exfoliation, obtaining high-quality flakes. However,
the low yield of the process (2.4%), evidently related to the significant
difference in the surface energy (see Table and the Supporting Information, Section S1), makes urea inappropriate for scalability.So far, dihydrolevoglucosenone (Cyrene, CAS: 53716-82-8) has been
proposed as a green solvent to obtain graphene dispersions.[79] Cyrene has small, albeit not negligible, values
of acute toxicity (LD50) and aquatic toxicity (EC50) of >2000 mg
kg
and >100 mg L, respectively. Accordingly, its use for many applications
of 2D materials, including the production of drinking water through
seawater desalination[80] or other agri-food
applications,[81] is inadvisable. Moreover,
the high dynamic viscosity of Cyrene (14.5 cP at T = 20 °C) also hinders its use for inkjet printing of 2D material-based
inksEvidently, state-of-the-art methodologies based on common
solvents
inevitably hamper the long-standing expansion and sustainability of
the 2D material-based industry, and concurrently, existing alternatives
are far from being mature for mass production of 2D materials. Therefore,
the identification of a processing solvent combining (i) efficient
LPE and (ii) sustainability remains an open challenge.Here,
we assess the performance of methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate
(Rhodiasolv Polarclean, CAS: 1174627-68-9) as a polar solvent[82] for sonication-assisted LPE of layered materials.
Polarclean (C9H17NO3, Figure ) has no detectable toxicity
for doses as high as 1000 mg/(kg day); its water solubility is higher
than 490 g/L at T = 24 °C, and it is biodegradable
and not mutagenic.[83] Remarkably, Polarclean
has a flash point of 160 °C at ambient pressure.[83] Accordingly, it is safer than many oxygenated solvents,
such as VOCs. Besides exfoliation yields and environmental/safety
issues, validating a new solvent for 2D material exfoliation means
keeping suspension and solvents in use, according to a circular-economy
chain-process approach. Notwithstanding, microfiltration[84−86] represents an interesting route for reuse/recovery of a large variety
of exhausted solvents like DMP, NMP, and Polarclean, which increases
both the concentrations of the dispersion and the regenerated solvent’s
purity; only Polarclean demonstrates large potentials to be reused
in downstream production processes. Currently, Polarclean is mostly
used for solubilization of agrochemicals, as well as for crop protection
and animal nutrition.[87] Recently, the use
of Polarclean has been extended to the production of polymeric membranes
for ultrafiltration[88] and water desalination
for drinking water production,[89−92] the synthesis of biobased aliphatic polyurethanes,[93] dimerization of abietic acid,[63] and copper-catalyzed azide–alkyne cycloaddition.[94] Its dynamic viscosity (9.78 cP at T = 23 °C[83]) makes Polarclean an ideal
candidate for inkjet printing of 2D material-based devices, for which
the low dynamical viscosity of state-of-the-art solvents DMF and NMP
(<2 cP) jeopardizes the jetting performance.[95]
Figure 1
(a) Plain and (b) ball-and-stick representations of the atomic
structure of methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (Polarclean).
(a) Plain and (b) ball-and-stick representations of the atomic
structure of methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (Polarclean).Here, we validate the use of Polarclean as the
solvent for sonication-assisted
LPE of layered materials. Specifically, by adopting as case-study
examples WS2, MoS2, and graphene, we demonstrate
that Polarclean outperforms NMP (in the same processing conditions)
by producing dispersions of nanosheets with an amount of few-layer
flakes (with thickness <5 nm) increased by 350% and comparable
values of the average lateral size of flakes. Moreover, the density
of defects is reduced by an order of magnitude by exfoliation in Polarclean,
as evinced by the I(D)/I(G) ratio
in Raman spectra of graphene as low as 0.07 ± 0.01. Our results
indicate that Polarclean represents a unique green candidate solvent
for large-scale and scalable production of functional inks based on
2D materials, which naturally enables expanding the use of 2D materials
in several application fields, for which state-of-the-art solvents
have represented so far serious obstacles, owing to their toxicity.
In particular, we mention (i) seawater desalination for production
of drinking water;[96] (ii) concentration
of fruit juices,[97] volatile aroma compounds,[98] and whey proteins;[99] (iii) separation of azeotropic mixtures;[100] (iv) purification processes from fermentation broth;[101] and (v) recovery of minerals from seawater[102] and salty lakes.[103]
Results and Discussion
In Table , the
value of surface tension and the Hansen solubility parameters of Polarclean
are reported and compared with those of other common solvents (NMP,
DMF, IPA). The surface tension of Polarclean is comparable with its
values for NMP and DMF, while the surface tension in IPA is lower
by ∼40%.The efficiency of Polarclean for obtaining stable
and high-yield
dispersions of flakes of 2D materials was validated by means of an
analysis of dispersed flakes for the case-study examples of WS2, MoS2, and graphene.Figure reports
the yield of the process as a function of the centrifugation speed,
in terms of the amount of flakes in the final dispersion as compared
to the initial concentration. For the optimized process, in the case
of WS2 and graphene, the yield is ∼40% of the initial
mass in the final dispersion after a 1000 rpm centrifuge, while the
value for MoS2 is even higher (50%). For the sake of completeness,
we report a comparison of the yields obtained with different solvents
in the same operating conditions in the Supporting Information, Figure S2.
Figure 2
Yield of the Polarclean-assisted LPE as
a function of centrifugation
speed for WS2, MoS2, and graphene.
Yield of the Polarclean-assisted LPE as
a function of centrifugation
speed for WS2, MoS2, and graphene.To confirm that the exfoliation process only breaks the van
der
Waals interlayer bonds without deteriorating covalent bonding within
the WS2 flake, i.e., its crystal structure, we analyzed
(i) the atomic structure and (ii) phonon modes by means of scanning
transmission electron microscopy (STEM) and Raman spectroscopy. Definitely,
atomic-resolution HAADF (high angle annular dark field)-STEM images
(Figure b) of an exfoliated
WS2 flake identified in BF (bright field)-STEM (Figure a) directly demonstrate
that LPE in Polarclean did not induce formation of defects. We also
note the absence of defective areas on terraces. The analysis of Raman
spectra is fully consistent with STEM analysis. As shown in Figure c, the Raman spectrum
of WS2 is dominated by three major modes: (i) E2g1(Γ) and
(ii) A1g(Γ), which are first-order modes, in-plane
and out-of-plane, respectively, and (iii) 2LA(M), a second-order longitudinal
acoustic mode.[108−110] Despite the fact that 2LA(M) overlaps E2g1 (Γ), the
fit procedure (Figure c) allows the identification of their related components. Indeed,
the analysis of the 2LA(M) and A1g(Γ) peak intensity
ratio, I(2LA(M))/I(A1g(Γ)), is widely recognized as a reliable spectroscopic tool
to evaluate the thickness of WS2 samples.[111] In our case, the spectral analysis indicates I(2LA(M))/I(A1g(Γ)) values of ∼0.28
in WS2 powder and ∼1.4 in Polarclean-exfoliated
WS2 flakes. These values correspond to those measured for I(2LA(M))/I(A1g(Γ)) corresponding
to bulk WS2 (<0.5) and few-layer WS2 flakes
(>0.5), respectively.[111]
Figure 3
(a) BF-STEM micrograph
with different overlapped flakes of WS2 transferred on
a lacey carbon grid. (b) Atomic-resolution
HAADF-STEM micrograph on the side of the same sample in panel a, in
correspondence of an isolated flake. A ball-and-stick representation
of the WS2 atomic structure is overlapped to the experimental
micrograph, with W and S atoms depicted in blue and green, respectively,
while the unit cell is indicated by red lines. The contrast in intensity
of W and S sites is due to their different atomic number.[107] The inset reports the fast Fourier transform
(FFT) of the micrograph. (c) Raman spectra for bulk WS2 and for nanosheets exfoliated in the liquid phase using Polarclean
solvent. (d) Absorbance spectrum in the 400–800 nm range, showing
the A exciton.
(a) BF-STEM micrograph
with different overlapped flakes of WS2 transferred on
a lacey carbon grid. (b) Atomic-resolution
HAADF-STEM micrograph on the side of the same sample in panel a, in
correspondence of an isolated flake. A ball-and-stick representation
of the WS2 atomic structure is overlapped to the experimental
micrograph, with W and S atoms depicted in blue and green, respectively,
while the unit cell is indicated by red lines. The contrast in intensity
of W and S sites is due to their different atomic number.[107] The inset reports the fast Fourier transform
(FFT) of the micrograph. (c) Raman spectra for bulk WS2 and for nanosheets exfoliated in the liquid phase using Polarclean
solvent. (d) Absorbance spectrum in the 400–800 nm range, showing
the A exciton.Furthermore, the WS2 dispersions in Polarclean were
characterized by UV–vis spectroscopy (Figure d). The observation of the characteristic
absorption at around 630 nm related to the A-exciton, corresponding
to the excitonic absorption band originating from gap transition at
the K-point of the Brillouin zone,[112] ensures
that the LPE in Polarclean solvent did not modify the electronic structure
of WS2.The WS2 dispersion had a concentration
of ∼0.2
mg/mL (with a yield of ∼40% of the initial mass in the final
dispersion) with an estimated value of the optical absorption coefficient
α of 1549 ± 50 L/(g m), congruently with previous reports.[52,113,114] Results for MoS2 and
graphene are reported in the Supporting Information (Figure S4b,c).The stability of the dispersions was
assessed by taking photographs
along 1 week (Supporting Information, Figure S4d–f), finding in all cases that around 80% of the flakes remain in the
dispersions even after 1 week.Figure reports
a statistical analysis of lateral size and thickness of WS2 flakes based on images acquired with scanning electron microscopy
(SEM) and atomic force microscopy (AFM), respectively. The lateral
size and thickness of the WS2 flakes approximately follow
a log-normal distribution peaked at ∼3 μm (Figure c) and ∼4 nm (Figure d), respectively.
These results allow concluding that Polarclean-assisted LPE provides
flakes with an aspect ratio of ∼103.
Figure 4
(a) Representative high-resolution
SEM image of typical WS2 flakes. (b) Analysis of lateral
size distribution of WS2 flakes determined from SEM images.
(c) Representative AFM
image of WS2 flakes. The height profile along the white
solid line is reported in the inset. (d) Analysis of thickness distribution
determined from AFM measurements.
(a) Representative high-resolution
SEM image of typical WS2 flakes. (b) Analysis of lateral
size distribution of WS2 flakes determined from SEM images.
(c) Representative AFM
image of WS2 flakes. The height profile along the white
solid line is reported in the inset. (d) Analysis of thickness distribution
determined from AFM measurements.The performances of Polarclean as an exfoliation medium for 2D
materials was directly compared with the case of the most diffuse
state-of-the-art solvent, i.e., NMP. Therefore, we performed LPE under
the same operating conditions also for NMP (see the Experimental Section for experimental procedures and Figures S5–S7 in the Supporting Information
for morphological and physicochemical characterization). While the
lateral size is comparable (Figure S5 of
the Supporting Information), the statistical analysis on thickness
reveals a bimodal distribution for NMP-exfoliated flakes (Figure S5 of the Supporting Information), peaked
around 4 and 30 nm, corresponding to thin and thick flakes, respectively.
Remarkably, ∼85% of flakes exfoliated by Polarclean have a
thickness <5 nm. Considering recent discoveries on the apparent
height of monolayer flakes of exfoliated layered materials in AFM
experiments with respect to the supporting substrate,[115] we can infer the predominance of few-layer
flakes (1–3 layers) in Polarclean-assisted LPE. Conversely,
by using NMP in the same experimental conditions, ∼76% of flakes
have thickness >5 nm, thus evidencing a largely incomplete exfoliation
of the bulk crystal in NMP-assisted LPE. Congruently, HAADF images
of NMP-exfoliated WS2 flakes (Figure S7 of the Supporting Information) are consistent with an incomplete
exfoliation of the parental bulk crystal, as evidenced by (i) the
higher Z-contrast and (ii) the multilayered structure
imaged in the atomic-resolution HAADF-STEM micrograph in Figure S7f.To assess eventual modifications
in the physicochemical properties
of exfoliated flakes, we performed XPS measurements in the region
of W 2f and S 2p core levels (Figure ) for (i) the starting bulk and (ii) exfoliated WS2 nanosheets obtained by LPE with both Polarclean and NMP.
The W 4f core levels are split in J = 5/2 and 7/2
components shifted by 2.1 eV. Specifically, measurements indicate
that W 4f core levels have three different contributions arising from
WO3, WS2, and defective WS2 (sulfur
vacancies) with a binding energy (BE) of 36.1, 33.2, and 32.7 eV for
the J = 7/2 component, respectively, in agreement
with previous works on WS2-based systems.[116−118]
Figure 5
(a)
S 2p and (b) W 4f core-level spectra of powder and Polarclean-exfoliated
and NMP-exfoliated WS2 samples.
(a)
S 2p and (b) W 4f core-level spectra of powder and Polarclean-exfoliated
and NMP-exfoliated WS2 samples.Correspondingly, the S 2p core levels are split in J = 1/2 and 3/2 components shifted by 1.2 eV. Four well-distinct contributions
associated with SO4, SO3, stoichiometric WS2, and defective WS2 are observed at BEs of 168.4,
166.7, 163.0, and 162.6 eV for the J = 3/2 component,
respectively, as in previous reports.[116−118]Notably, the
XPS analysis indicates that the exfoliation process
does not induce further oxidation, regardless the increase of the
surface/volume ratio when going from bulk WS2 to nanosheets.
Components related to WO3 have only 7.8% and 7.3% of the
total areas of the W 4f in Polarclean- and NMP-exfoliated WS2, respectively. Similarly, spectral components in S 2p related to
SO4 and SO3 have only ∼8% and 6–9%
of the total area for both solvents. Essentially, the physicochemical
properties of WS2 nanosheets produced by using NMP and
Polarclean solvents are similar. The lack of additional spectral contributions
in core levels demonstrates that Polarclean-assisted LPE did not alter
the electronic properties of the layered material, as also confirmed
by XPS measurements for the parental compound MoS2 (Supporting
Information, Figure S10).In order
to validate the extension of the use of Polarclean as
the exfoliation medium for layered materials, we demonstrated the
efficiency of sonication-assisted LPE for the cases of MoS2 and graphene (Figure ).
Figure 6
Representative SEM image of isolated exfoliated flakes of (a) MoS2 and (b) graphene. Statistical analysis of (c, d) lateral
size and (e, f) thickness of (c, e) MoS2 and (d, f) graphene
flakes, respectively.
Representative SEM image of isolated exfoliated flakes of (a) MoS2 and (b) graphene. Statistical analysis of (c, d) lateral
size and (e, f) thickness of (c, e) MoS2 and (d, f) graphene
flakes, respectively.Figure a,c,e reports
a representative SEM image of Polarclean-exfoliated MoS2 flakes and the related statistical analysis on lateral size and
thickness, respectively. Correspondingly, Figure b,d,f are related to graphene flakes exfoliated
using Polarclean as the dispersion medium. For the sake of completeness,
further morphological and physicochemical characterization of exfoliated
MoS2 and graphene nanosheets are reported in the Supporting
Information, Section S4.Regarding
MoS2 exfoliation, statistical analyses on
both lateral size and thicknesses (Figure c,e) indicate values comparable with the
case of WS2. Explicitly, the distribution of lateral size
is peaked around ∼2.5 μm, while the thickness distribution
is centered around 4–5 nm.Concerning the exfoliation
of graphene nanosheets with Polarclean,
remarkably, the distribution of lateral size reaches an average value
of 10 μm, which is one of the largest reported so far for LPE
of graphite.[12,19] The corresponding Raman spectrum
(Figure ) displays
D and G bands at 1331 and 1581 cm–1. We recall that,
while the G peak arises from the E2g optical phonon of
graphene,[119] the D band is originated by
breathing modes of six-atom rings and requires a defect for its activation.[120] Therefore, the I(D)/I(G) ratio is a widely recognized probe of structural defects
in the graphene sheet[121] (see also the
Supporting Information, Section S5). Notably,
the ratio of the intensity of D and G Raman-active bands in few-layer
graphene exfoliated through Polarclean is I(D)/I(G) = 0.07 ± 0.01. Definitely, we estimate a density
of defects as low as (8 ± 2) × 109 cm–2, which is consistent with the high crystalline order of exfoliated
graphene flakes (without evidence of defects) imaged by high-resolution
TEM (HR-TEM) in Figure S11 of the Supporting
Information. For the sake of comparison, from the I(D)/I(G) analysis in Raman spectra (Figure and Figure S12 of the Supporting Information), we also estimated the density
of defects for graphene exfoliated with NMP,[79,122] Cyrene,[79] IPA,[123] DMF,[124] acetone/water,[125] ethanol/water,[126] TEA,[73] and aqueous solution of urea,[74] finding values of (6 ± 2) × 1010,
(5 ± 2) × 1010, (1.0 ± 0.3) × 1011, (9 ± 3) × 1010, (4 ± 1) ×
1010, (2.6 ± 0.7) × 1011, (6 ±
2) × 1010, and (7 ± 2) × 1010 defects/cm2, respectively. Evidently, graphene flakes
exfoliated with Polarclean exhibit a density of defects inferior by
approximately 1 order of magnitude with respect to LPE assisted by
other solvents.
Figure 7
Raman spectrum for graphene exfoliated with Polarclean
solvent
(brown curve). For the sake of comparison, we report also Raman spectra
for NMP-assisted (green curve) and Cyrene-assisted (red curve) LPE
exfoliation of graphene (data taken from ref (79)) and, moreover, bulk graphite
(black curve). See Figure S12 in the Supporting
Information for a comparison extended to other solvents.
Raman spectrum for graphene exfoliated with Polarclean
solvent
(brown curve). For the sake of comparison, we report also Raman spectra
for NMP-assisted (green curve) and Cyrene-assisted (red curve) LPE
exfoliation of graphene (data taken from ref (79)) and, moreover, bulk graphite
(black curve). See Figure S12 in the Supporting
Information for a comparison extended to other solvents.The analysis of the intensity of the D′ band can provide
further indication on the density of defects. Similarly to the D band,
the D′ mode is a double resonance originated by the transverse
optical (TO) phonons around the K or K′ points in the first
Brillouin zone, and it is activated by defects, although it involves
an intravalley rather than intervalley process.[121] Remarkably, the intensity of the D′ band at 1615
cm–1 is suppressed for the case of Polarclean-assisted
LPE of graphene, in contrast with the case of other solution processing
methods (Figure and Figure S12 of the Supporting Information).
Conclusions
We have proven that Polarclean is an efficient green solvent for
the production of layered materials by LPE. In particular, sonication-assisted
LPE provided distributions of lateral size of 4, 3, and 10 μm
and thickness of 4, 4, and 5 nm for WS2, MoS2, and graphene. Concurrently, the amount of few-layers sheets (below
5 nm) in dispersions in Polarclean is higher by ∼350% compared
to LPE with NMP. Correspondingly, the density of defects of graphene
flakes produced by LPE is reduced by 1 order of magnitude by using
Polarclean, as evidenced by the I(D)/I(G) ratio in Raman spectra of graphene as low as 0.07 ± 0.01.
The superior performances in LPE, together with the absence of any
toxicity issue and its biodegradability, make Polarclean an ideal
candidate for sustainable large-scale production of 2D materials.
Naturally, Polarclean can also replace solvents commonly employed
for other processing methods beyond sonication, such as shear mixing[127] or wet-jet mill,[128] particularly promising for industrial scale-up. The efficiency of
the Polarclean-based LPE process is crucial in order to combine intrinsic
benefits for environmental health and safety with optimization of
performances. Undeniably, the introduction of a green solvent for
LPE also will expand the growing market of 2D materials toward fields
to date nearly unexplored (e.g., recovery of minerals from seawater,
concentration of fruit juices, production of drinking water, etc.),
as a result of the toxicity of state-of-the-art solvents for LPE,
with subsequent superb impact on the commercial potential of their
technological applications.
Experimental Section
Materials
WS2 (CAS number 12138-09-9), MoS2 (CAS number
1317-33-5), and graphite (CAS number 7782-42-5)
were purchased from Sigma-Aldrich and used without further purification.
Related particle size distributions are reported in the Supporting
Information, Figure S1. Absolute ethanol, N-methyl-2-pyrrolidone (NMP), triethanolamine (TEA), and
urea were purchased from commercial chemical suppliers. Methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate
(Rhodiasolv Polarclean) was provided by Rhodiasolv, Solvay Novecare,
Paris.
Exfoliation of Layered Materials
A 0.05 g portion of
a powder of WS2, MoS2, and graphite was dispersed
in 40 mL of Rhodiasolv Polarclean and sonicated for 3 h in a bath
sonicator (Elmasonic P working at 37 kHz) in a thermostat bath to
prevent excessive temperature rise (T ≤ 25
°C). Beside exfoliation, in order to physically remove Polarclean,
several centrifugations were carried out. After a first centrifugation
at 5000 rpm, supernatant was discarded and substituted with an analogous
amount of ethanol. After this step, 3 successive centrifugations were
performed to remove solvent residuals, with a last centrifugation
at 1000 rpm aimed at separating thinner flakes from thick and unexfoliated
material. Finally, the supernatant was collected for characterization.
Characterization
STEM investigation was performed with
a JEOL ARM200F Cs-corrected microscope, equipped with a cold-field
emission gun with an energy spread of 0.3 eV and operating at 60 keV.
The probe size was 1.1 Å at 60 kV. Micrographs were acquired
in BF and in Z-contrast mode by HAADF.Field emission scanning
electron microscope (FESEM) experiments were carried out at the Microscopy
Centre of University of L’Aquila with a Gemini SEM 500 instrument,
at an accelerating voltage of 2 kV. AFM measurements were performed
in air tapping mode with a Veeco Digital D5000 system, using tips
with a spring constant of 3 N/m and resonance frequencies between
51 and 94 kHz.Raman spectra were acquired using a micro-Raman
spectrometer (μRS)
(LABRAM spectrometer, λ = 633 nm, Horiba-Jobin Yvon, Kyoto,
Japan) equipped with a confocal optical microscope (100× MPLAN
objective with 0.9 numerical aperture and 0.15 mm work distance).
The spatial resolution was ∼1 μm, while the energy resolution
was ∼2 cm–1.Optical absorption spectra
of WS2, MoS2,
and graphene dispersions achieved after Polarclean-assisted LPE were
measured by using a UV–vis spectrometer (PerkinElmer, Lambda
750) with a 1 cm quartz cuvette. Moreover, UV–vis spectra of
differently diluted dispersions were used to estimate optical absorption
coefficients by applying Lambert–Beer’s law. To estimate
the concentration, dispersions were filtered. By measuring the filtered
mass, we evaluated the concentration of flakes after exfoliation and
centrifugation.XPS measurements were performed using a PHI
1257 spectrometer,
equipped with a monochromatic Al Kα source (hν = 1486.6 eV) with an experimental resolution of 0.25 eV.
Authors: Claudia Backes; Beata M Szydłowska; Andrew Harvey; Shengjun Yuan; Victor Vega-Mayoral; Ben R Davies; Pei-Liang Zhao; Damien Hanlon; Elton J G Santos; Mikhail I Katsnelson; Werner J Blau; Christoph Gadermaier; Jonathan N Coleman Journal: ACS Nano Date: 2016-01-12 Impact factor: 15.881
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