Zhongzhe Wei1, Jing Wang2, Junting Sun2, Zhenhua Zhang2, Bin Lu2, Junjie Guo2. 1. Institute of Industrial Catalysis, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou 310032, China. 2. Institute of Advanced Magnetic Materials, College of Materials & Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, China.
Abstract
N-doped porous carbon-based catalysts hold great promise for hydrogen evolution reaction (HER) due to their plentiful cavity construction, high specific surface area, and flexible metal assemblies. Nevertheless, the cumbersome synthetic process and the use of highly corrosive chemicals greatly increase the production costs and pollutions. Herein, we report a facile and eco-friendly thermal puffing strategy, which imitates the popcorn forming process, for the fabrication of N-doped hierarchical porous carbon-CoO x catalysts. The results indicate that the well-developed porosity and high specific surface area (696 m2 g-1) of CoO x -NC-1.0 are achieved during the thermal expansion. Impressively, the as-prepared CoO x -NC-1.0 with ultralow Co loading (0.67 wt %) presents admirable HER performance to drive 10 mA cm-2 at an overpotential of 189 mV in the alkaline electrolyte. Especially, the activity of CoO x -NC-1.0 can be maintained for a continuous ∼70 h test. Such an excellent property of CoO x -NC not only derives from the hierarchical porous structure but is also due to the higher ratio of graphitic-N and pyridinic-N, which promotes the better electrical conductivity and formation of more active Co0 for HER, respectively. Moreover, this strategy is applicable to the fabrication of other transition metal-based hierarchical porous composites, which opens new possibilities for exploring promising candidates to substituted commercial Pt/C.
N-doped porous carbon-based catalysts hold great promise for hydrogen evolution reaction (HER) due to their plentiful cavity construction, high specific surface area, and flexible metal assemblies. Nevertheless, the cumbersome synthetic process and the use of highly corrosive chemicals greatly increase the production costs and pollutions. Herein, we report a facile and eco-friendly thermal puffing strategy, which imitates the popcorn forming process, for the fabrication of N-doped hierarchical porous carbon-CoO xcatalysts. The results indicate that the well-developed porosity and high specific surface area (696 m2 g-1) of CoO x -NC-1.0 are achieved during the thermal expansion. Impressively, the as-prepared CoO x -NC-1.0 with ultralow Co loading (0.67 wt %) presents admirable HER performance to drive 10 mA cm-2 at an overpotential of 189 mV in the alkaline electrolyte. Especially, the activity of CoO x -NC-1.0 can be maintained for a continuous ∼70 h test. Such an excellent property of CoO x -NC not only derives from the hierarchical porous structure but is also due to the higher ratio of graphitic-N and pyridinic-N, which promotes the better electrical conductivity and formation of more active Co0 for HER, respectively. Moreover, this strategy is applicable to the fabrication of other transition metal-based hierarchical porous composites, which opens new possibilities for exploring promising candidates to substituted commercial Pt/C.
The
gradual depletion of fossil energy and global warming have
spurred intense research on eco-friendly new energy sources.[1] Hydrogen, due to its high energy density and
pollution-free emission, has become a clean sustainable alternative
to traditional fossil fuels.[2,3] Among various synthetic
technologies, electrolysis of water has been accepted as an efficient
way to generate high-purity H2.[4,5] However,
the practical voltage is much higher than the theoretical reaction
barrier of 1.23 V for water splitting owing to the extra resistance
and polarization effect. Accordingly, the catalysts are unavoidably
used to significantly reduce the reaction barrier and obtain the lower
overpotential. Up to now, Pt/C is considered to be the state-of-the-art
electrocatalyst toward hydrogen evolution reaction (HER).[6] Nevertheless, the commercial application of the
water splitting technique is largely impeded by the high cost and
scarcity of Pt. In order to conduct electrolyticwater in an effective
manner, it is urgent to exploit highly active catalysts based on earth-abundant
elements.[7−12]Co-basedcatalysts are considered to be the promising low-cost
catalysts for HER due to their moderate Gibbs free energy of hydrogen
adsorption, according to the well-known volcano plot.[13,14] Recently, a large variety of Co-based electrocatalysts, including
CoP,[7,15,16] N–CoS2,[17] P–CoSe2,[18] and so forth,[19−23] have been adopted as potential candidates to substitute
Pt-based catalysts. Nevertheless, the superior activity derives from
the phosphorization or sulfuration process. The tedious post-treatment
procedures and toxic reagents (e.g., NaH2PO2) inevitably increased the production costs and went against the
environment protection. More importantly, the catalytic properties
of the catalysts are still unsatisfactory for HER, especially in terms
of stability. Therefore, development of a convenient and green strategy
for the design of active and stable Co-basedcatalysts is extremely
desirable but remains a great challenge.[24−26]Nanoporous
carbon materials are characterized by a high specific
surface area (SSA), superior electrical conductivity, good acid-alkali
corrosion resistance, and controllable chemical structure.[27−29] The hybridization of porous carbon with active metals facilitated
the mass transfer process and the release of hydrogen.[30−32] Particularly, the incorporation of heteroatoms (such as N) into
porous carbon materials not only enhanced the surface hydrophilicity,
conductivity, and the density of defects but also reinforced the interaction
between the porous carbon skeleton and metal phases,[33] which may accelerate the electron transfer and provide
more anchor sites for the metalcomponents.[34] Consequently, N-doped porous carbon has been widely applied in the
field of energy conversion and storage.[35,36] In general,
porous carbon materials are synthesized by nanocasting or the chemical
activation method.[37,38] As for the former method, the
introduction of templates, especially hard templates (SiO2), greatly complicates the preparation process. Moreover, the removal
of the template normally employs highly corrosive reagents (such as
HF). For the latter means, whether using solid activators or gas activators,
the activation processes require high-level equipment and produce
much gas emissions. In this regard, the development of a simple and
versatile synthesis technique for the fabrication of heteroatom-doped
porous carbon-based composites is of great significance.Thermal
puffing technology has been widely applied in the production
of puffed food, which was made from starch-based feedstock (e.g.,
potato, rice, and corn).[31,39] Benefitting from the
high temperature and instantaneous release of large pressure, the
expanded three-dimensional porous materials with increased volume
and surface area are obtained. Herein, we constructed a series of
CoO–N-doped hierarchical porous
carbon-based composites via a simple thermal expansion strategy, which
is characterized by facile operation and speediness without environmental
pollution. During the thermal expansion process, the cross-linked
structure of the “starch strips” was destroyed, so the
synthesized materials exhibited a hierarchical porous structure. Impressively,
the CoO–NCcatalyst delivered
superior catalytic activity and stability toward HER due to the unique
structural features. In 1.0 M KOH solution, the overpotential of CoO–NC-1.0 with ultralow Co loading (0.67
wt %) was as low as 189 mV at a current density of 10 mA cm–2. Furthermore, the CoO–NC-1.0
catalyst showed negligible loss of activity for ∼70 h in a
continuous catalytic process.
Results and Discussion
The synthetic process of CoO–NCcomposites is schematically illustrated in Scheme . Commercial “starch strips”,
ingredients for the production of puffed food, served as a carbon
source. Generally, the fabrication of CoO–NC followed two steps: (i) The pretreatment of “starch
strips”. “Starch strips” were first impregnated
in a homogeneous solution containing cyanamide and Co(NO3)2, during which the color of “starch strips”
transferred from yellow to pink (Figure S1). Then, the adsorbed “starch strips” were moved to
an oven and dried at 60 °C. (ii) Thermal puffing. The treated
“starch strips” were calcined via a two-step pyrolysis
procedure under an inert atmosphere to build the N-doped hierarchical
porous morphology. The obtained catalysts are denoted as CoO–NC-x (x represents the dosage of cyanamide). The experimental process is
elaborated in the Supporting Information. During the first temperature interval, the moisture in the “starch
strips” was rapidly heated and gasified, and then, pressure-increased
expansion was carried out. By the expansion force of vapor, the dense,
cross-linked structure of “starch strips” was destroyed
and abundant hierarchical pores were formed. Meanwhile, the N atoms
from the decomposition of the cyanamide polymer (C3N4) doped into the carbon skeleton and substituted part of carbon
atoms. Owing to the anchoring effect of N atoms, CoO nanoparticles were tightly attached to the porous carbon.
More importantly, the introduction of N atoms not only regulated the
electronic structure and promoted the adsorption of protons on the
metal surface but also enhanced the strong interaction between the
d orbital of the metal and the p orbital of N atoms, further improving
the material stability.[40] Followed by the
second stage of high-temperature treatment, the graphitization degree
of this composite was further enhanced, which was favorable to improve
the electrical conductivity.[41]
Scheme 1
Schematic
Diagram for the Synthesis of CoO–NC
The scanning electron microscopy (SEM) image
of the hierarchical
porous structure of CoO–NC-1.0
is illustrated in Figure a. It disclosed that CoO–NC-1.0
was featured with a well-developed pore structure, which was advantageous
for the rapid transport of gas and the electrolyte on the catalyst
surface. More importantly, the abundant pores could expose more active
sites, thus increasing the catalytic activity. In addition, transmission
electron microscopy (TEM) was further employed to confirm the existence
of the porous structure. From Figures b and S2, it was clearly
observed that CoO–NC-1.0 was equipped
with dense pores, which was in accordance with the SEM image. Moreover,
a small amount of Co-based nanoparticles were attached to the porous
carbon surface. Because of the high atomic surface energy of non-noble
transition metals and the high-temperature pyrolysis treatment, the
Co-based particles were inclined to generate local agglomeration.
As the high-resolution transmission electron microscopy (HRTEM) images
shown in Figure c,d,
the lattice fringes were measured with interplanar spacings of 0.205,
0.248, and 0.464 nm, corresponding to the (111) plane of Co0, the (111) plane of CoO, and the (111) plane of Co3O4, respectively. Besides, energy-dispersive X-ray spectroscopy
(EDX) mappings further marked a relatively homogeneous distribution
of C, N, O, and Co species in the selected region (Figure f–i).
Figure 1
(a) SEM and (b) TEM images
of CoO–NC-1.0.
(c,d) HRTEM images of CoO–NC-1.0.
(e) High-angle annular dark-field image of CoO–NC-1.0. (f–i) Corresponding EDX elemental mappings
obtained from the red rectangular region in (e).
(a) SEM and (b) TEM images
of CoO–NC-1.0.
(c,d) HRTEM images of CoO–NC-1.0.
(e) High-angle annular dark-field image of CoO–NC-1.0. (f–i) Corresponding EDX elemental mappings
obtained from the red rectangular region in (e).Further structural details of CoO–NC-1.0
were gained from X-ray photoelectron spectroscopy (XPS). As seen from Figure a, the high-resolution
C 1s spectrum of CoO–NC-1.0 exhibited
three C species, corresponding to C–C (∼284.5 eV), C=C
(∼285.4 eV), and C–N–C (∼287.0 eV).[42] The presence of C–N–C suggested
that the N atoms were successfully doped into the carbon texture rather
than the residues of precursors. Furthermore, the powder X-ray diffraction
(XRD) patterns (Figure b) were also operated to reveal the crystallographic structure of
CoO–NC-1.0. The characteristic
peaks of the graphite-type lattice (C, PDF #41-1487), Co, and CoO
(Co, PDF #15-0806, CoO, PDF #43-1004) were recorded, which was consistent
with the results of HRTEM. The detailed pore structure information
of CoO–NC-1.0 was obtained by
the N2 adsorption–desorption isotherms (Figure c). According to
the N2 absorption–desorption isotherms, the SSA
was calculated to be 696 m2 g–1. Additionally,
the Barrett–Joyner–Halenda (BJH) PSD diagram (Figure d) further demonstrated
the hierarchical porous feature of CoO–NC-1.0, especially concentrating in the mesoporous range,
which was believed to facilitate the mass transfer. All the investigations
manifested that N-doped hierarchical porous carbon–CoOcomposites were successfully synthesized
through the one-pot thermal puffing strategy.
Figure 2
(a) High-resolution C
1s spectrum of CoO–NC-1.0. (b)
XRD pattern of CoO–NC-1.0. (c)
N2 adsorption/desorption isotherms
of CoO–NC-1.0. (d) Pore size distribution
(PSD) of CoO–NC-1.0.
(a) High-resolution C
1s spectrum of CoO–NC-1.0. (b)
XRD pattern of CoO–NC-1.0. (c)
N2 adsorption/desorption isotherms
of CoO–NC-1.0. (d) Pore size distribution
(PSD) of CoO–NC-1.0.Based on the characteristics of the materials, the performance
of the samples was tested through a typical three-electrode system
in 1.0 M KOH. Above all, the effect of different components on the
HER activity was explored. For comparison, graphiticcarbon (C, obtained
from the pyrolysis of “starch strips”), N-dopedcarbon
(NC), and CoO–C were also constructed.
As presented in Figure a, CoO–C displayed a much better
HER activity than that of C and NC. In sharp contrast, once the cyanamide
was added, CoO–NC-1.0 manifested
superior performance toward HER, which required a small overpotential
of 189 mV driving a cathodiccurrent density of 10 mA cm–2. Compared with commercial Pt/C (20 wt %), CoO–NC-1.0 exhibits lower catalytic activity owing to the
ultralow Co loading (Figure S3a). However,
the mass activity of CoO–NC-1.0
is comparable to that of Pt/C, implying that it has the potential
to replace commercial Pt/C (Figure S3b).
Moreover, electrochemical impedance spectroscopy (EIS) was further
employed to reveal the electronicconductivity of samples. From the
Nyquist plots, it is demonstrated that CoO–NC-1.0 had the smallest semicircle diameter than that of
C, NC, and CoO–C (Figure b) and thus showed the smallest
charge transfer resistance (Rct), meaning
a fast electrode reaction kinetics. From the results, we had reason
to believe that the coexistence of N and CoO species could synergistically promote the catalytic process.
More information about the effects of the two components on the HER
activity would be discussed as follows.
Figure 3
(a) Polarization curves
and (b) Nyquist plots of CoO–NC-1.0
and contrast samples. (c) Linear scan
curve (LSV) of CoO–NC-0.8, CoO–NC-1.0, and CoO–NC-1.5. (d) Tafel plots of CoO–NC-0.8, CoO–NC-1.0,
and CoO–NC-1.5. (e) Long-term
stability test of CoO–NC-1.0.
All the electrochemical tests were conducted in 1.0 M KOH.
(a) Polarization curves
and (b) Nyquist plots of CoO–NC-1.0
and contrast samples. (c) Linear scan
curve (LSV) of CoO–NC-0.8, CoO–NC-1.0, and CoO–NC-1.5. (d) Tafel plots of CoO–NC-0.8, CoO–NC-1.0,
and CoO–NC-1.5. (e) Long-term
stability test of CoO–NC-1.0.
All the electrochemical tests were conducted in 1.0 M KOH.In order to investigate the effect of the N doping level
on the
catalytic performance, a series of CoO–NCcomposites with diverse N amounts were synthesized by
changing the additive content of cyanamide. According to the results
of elemental analysis (Table S2), the N
content reached 2.13 wt % for CoO–NC-1.0
and then slightly reduced with the increase in cyanamideconcentration.
It has been reported that N doping can activate the nearby C atoms
to increase the number of active sites. Meanwhile, owing to the lone
electrons in N atoms, they can provide extra electrons to the carbon
skeleton, thus improving the conductivity. Among the CoO–NC with different N contents, CoO–NC-1.0 with the highest N content (2.13 wt
%) exhibited the best catalytic performance. However, although the
N content in CoO–NC-1.5 was higher
than that of CoO–NC-0.8, the activity
of the former attenuated slightly. It indicated that the N content
was not the main factor influencing the activity, but the bonding
configuration of N might have an arresting effect on the performance.Subsequently, a systematic analysis of the distribution of N species
in each sample was obtained from the high-resolution XPS data. As
described in Figure a, three typical peaks at ∼398.4 eV, ∼400.0 eV, and
∼401.0 eV were observed in CoO–NC-0.8, CoO–NC-1.0, and
CoO–NC-1.5, which belong to the
pyridinic-N (N3), pyrrolic-N (N2), and graphitic-N (N1), respectively.[43] Based on the semiquantitative analysis of each
N species (Figure b), we found that the activity of CoO–NC-1.0, CoO–NC-0.8, and
CoO–NC-1.5 was positively correlated
with graphitic-N and pyridinic-Ncontent. Considering that graphitic-N
enables more electrons to be introduced into the layers of graphite,
this would improve the electronicconductivity of the carbon support.[44] Furthermore, doping N atoms induces a decrease
in the spin density, which prevents the deep oxidation of metal particles.
In particular, pyridinic-N is beneficial to increase the ratio of
metallic species.[45]
Figure 4
(a) High-resolution XPS
spectra of N 1s. (b) Contents
of each N species in CoO–NC-0.8,
CoO–NC-1.0, and CoO–NC-1.5.
(a) High-resolution XPS
spectra of N 1s. (b) Contents
of each N species in CoO–NC-0.8,
CoO–NC-1.0, and CoO–NC-1.5.In addition, the semicircle diameter of each catalyst in EIS (Figure b) was gradually
reduced from CoO–NC-0.8 and CoO–NC-1.5 to CoO–NC-1.0, which had almost the same changes as the activity
trend. Such a result indicated that CoO–NC-1.0 had a faster charge transfer rate, thus delivering
the optimal catalytic ability. Furthermore, Raman spectra were carried
out to investigate the degree of graphitization of the materials.
The results suggested that CoO–NC-1.0
had the highest degree of graphitization because of the minimum ID/IG value (Figure S4), implying its excellent conductivity.The SSA and pore structure are the key factors influencing the
exposure of catalytic sites and mass transfer. Although both CoO–NC-0.8 and CoO–NC-1.5 exhibited hierarchical pores to some extent
(Figures , S5), the degree of pore formation was worse than
that of CoO–NC-1.0. Based on the
analysis of Brunauere–Emmette–Teller (BET) results (Figures c and 5b,d), the SSA of CoO–NC-1.0
(696 m2 g–1) was obviously higher than
that of CoO–NC-0.8 (635 m2 g–1) and CoO–NC-1.5 (605 m2 g–1). The high
SSA was conducive to exposing more active sites and thus promoted
the reactivity. It was worth noting that CoO–NC-1.0 presented wide PSD, especially concentrating
at ∼15 nm. The large pore size facilitated the mass transfer
and H2 diffusion. Additionally, as an important factor
affecting the catalytic performance, the electrochemical active surface
area (ECSA) was obtained by measuring the double-layer capacitance
(Cdl). The large Cdl manifested the high ECSA and further presented the superior
catalytic activity. The Cdl of CoO–NC-0.8, CoO–NC-1.0, and CoO–NC-1.5
was calculated via CV curves. As illustrated in Figure S6, it could be seen that the Cdl of CoO–NC-1.0 was 218.4
mF cm–2, which was larger than that of CoO–NC-0.8 (161.9 mF cm–2)
and CoO–NC-1.5 (159 mF cm–2).
Figure 5
TEM images of CoO–NC-0.8
(a)
and CoO–NC-1.5 (c). N2 adsorption/desorption isotherms of CoO–NC-0.8 (b) and CoO–NC-1.5
(d).
TEM images of CoO–NC-0.8
(a)
and CoO–NC-1.5 (c). N2 adsorption/desorption isotherms of CoO–NC-0.8 (b) and CoO–NC-1.5
(d).As for the metalcomponents, the
XRD patterns (Figure S7) confirm that the
Co and CoO are the main phases,
excluding the influence of the metal phase on the catalytic performance.
Afterward, the chemical state of Co was analyzed according to the
Co 2p-XPS spectra to deeply explore the activity origin. It can be
observed from Figure a that only satellite and Co peaks
are detected in CoO–C. However,
a new peak located at ∼778.5 eV, corresponding to Co0,[46] appeared after introducing N atoms
in CoO–NC (Figure b–d). The results suggested that the
N doping was conducive to the formation of metallicCo, which was
consistent with the abovementioned results. It is worth mentioning
that the content of Co0 decreased in the order CoO–NC-1.0, CoO–NC-0.8, and CoO–NC-1.5,
however with the increased overpotential (Figure e). From the XPS analysis, we speculate that
the good performance of CoO–NC-1.0
may be derived from the high Co0content. In order to clarify
the role of each component, we varied the composition of CoO–NC-1.0. Specifically, CoO–NC-1.0-H2 was prepared by H2 reduction
of CoO–NC-1.0 to increase the
metallicCocontent. Moreover, CoO–NC-1.0-acid
was achieved by acid treatment of CoO–NC-1.0 to remove the CoO and Co3O4 species.
XRD data (Figures S8 and S9) revealed that
only the diffraction peaks assigned to metallicCo appeared in CoO–NC-1.0-acid and CoO–NC-1.0-H2. Based on the activity analysis,
the performance of CoO–NC-1.0-acid
was obviously attenuated upon removing CoO and Co3O4 with an acid (Figure S10). The
results showed that CoO and Co3O4 jointly contributed
to the catalytic performance for HER. Furthermore, the activity of
CoO–NC-1.0-H2, where
the CoO and Co3O4converted to metallicCo,
outperformed that of CoO–NC-1.0
(Figure S10). Although the decrease in
cobalt oxidescaused the decline in activity to some extent, the increase
in Co0content not only compensated for the decrease in
activity but also further optimized the catalytic performance. The
results revealed the crucial effect of Co0. According to
the previous reports, the researchers proposed that metalCo possessed
moderate H binding energy,[14] and CoO and
Co3O4could be hydroxylated to promote H2O splitting and act as OH– adsorption sites
because of the strong electrostatic affinity by the locally positively
charged Co2+/Co3+.[47] Therefore, we speculated that Co, CoO, and Co3O4 synergistically prompted the Volmer process, and metallicCo exhibited
higher reactivity than that of CoO and Co3O4.
Figure 6
Co 2p XPS spectra for (a) CoO–C,
(b) CoO–NC-0.8, (c) CoO–NC-1.0, and (d) CoO–NC-1.5. (e) Co and Co0 content and the overpotential under 10 mA cm–2 for CoO–C, CoO–NC-0.8, CoO–NC-1.0,
and CoO–NC-1.5.
Co 2p XPS spectra for (a) CoO–C,
(b) CoO–NC-0.8, (c) CoO–NC-1.0, and (d) CoO–NC-1.5. (e) Co and Co0content and the overpotential under 10 mA cm–2 for CoO–C, CoO–NC-0.8, CoO–NC-1.0,
and CoO–NC-1.5.We further changed the calcination temperature to 800 °C
to
study the effect of temperature on the structure of the catalyst.
It was found that the pyrolysis temperature played a vital role in
the pore structure of the catalyst. Based on the SEM and TEM images,
it can be seen that CoO–NC-800
presents a certain pore structure (Figure S11). Compared with CoO–NC-1.0,
however, the pore structure is not well developed. According to the
result of BET analysis (Figure S12), the
SSA of CoO–NC-800 (422 m2 g–1) is relatively smaller than that of CoO–NC-1.0 (696 m2 g–1). In addition, the value of ID/IG obtained
from the Raman spectrum is much higher than that of CoO–NC-1.0 (Figure S13). The result indicates the poor graphitization degree of CoO–NC-800, which is not conducive to
the electrocatalytic reaction. Furthermore, the catalytic activity
of CoO–NC-800 is measured under
1.0 M KOH. The experiment result shows that the overpotential of CoO–NC-800 is 355 mV to reach 10 mA cm–2, much larger than that of CoO–NC-1.0 (Figure S14). It
is worth noting that the pyrrolic-N is the dominant species, and correspondingly,
the content of Co0 decreased for CoO–NC-800 (Figures S15 and S16). The abovementioned results further indicated that the low SSA,
the poor electrical conductivity, and the low graphitic-N, pyridinic-N,
and Co0content lead to the unsatisfactory catalytic performance.Tafel plots, fitting to the LSV curve, were used to further explore
the reaction kinetics of HER. In Figure d, the Tafel slope of CoO–NC-1.0 (140 mV dec–1) is smaller
than that of CoO–NC-0.8 (150 mV
dec–1) and CoO–NC-1.5
(158 mV dec–1). The low Tafel slope value manifested
the fast electrode reaction kinetics. Since the Tafel slope of CoO–NC-1.0 is close to 120 mV dec–1, the Volmer reaction is the rate-determining step.[30] Additionally, the long-term stability of the
catalysts is an important index to evaluate the performance in commercial
applications. The I–t test
showed that the current density basically had no variation during
the continuous 70 h period (Figure e). The strong interaction between the N-dopedcarbon
framework and metalcomponents is beneficial to anchor and stabilize
the metal phase, which ensured its ultrahigh stability.In order
to further confirm the role of Co0 and N doping
toward HER, we varied the N sources to adjust the concentration of
N and Co species. As displayed in Figure a, urea as a N source exhibited poor activity,
while the activity increased when the N source changed to dicyandiamide
(DCDA). As evidenced from Figure S17, both
CoO–NC–urea and CoO–NC–DCDA exhibited porous morphologies.
EIS analysis (Figure b) showed that variation of the N source had a significant impact
on the Rct. The Rct of CoO–NC–urea,
CoO–NC–DCDA, and CoO–NC-1.0 gradually decreased. From
the result of elemental analysis (Table S2), CoO–NC–urea possessed
the equivalent N content as CoO–NC–DCDA,
excluding the influence of N content on the properties. Nevertheless,
the distribution of N species in the products was obviously different
(Figure S18). The ratios of graphitic-N
and pyridinic-N increased in the order CoO–NC–urea, CoO–NC–DCDA,
and CoO–NC-1.0 (Figure c). Corresponding to this,
the content of Co0 increased gradually, and a low overpotential
was observed when the Co0 was the dominant phase (Figures d and S19). This conclusion further confirmed that
the high graphitic-N and pyridinic-N promoted the better electrical
conductivity and the high Co0 proportion, which was the
key factor to govern the catalytic activity.
Figure 7
(a) LSV curves of CoO–NC–urea,
CoO–NC–DCDA, and CoO–NC-1.0. (b) Nyquist plots of CoO–NC–urea, CoO–NC–DCDA, and CoO–NC-1.0. (c,d) Proportions of N and Co species in CoO–NC–urea, CoO–NC–DCDA, and CoO–NC-1.0.
(a) LSV curves of CoO–NC–urea,
CoO–NC–DCDA, and CoO–NC-1.0. (b) Nyquist plots of CoO–NC–urea, CoO–NC–DCDA, and CoO–NC-1.0. (c,d) Proportions of N and Co species in CoO–NC–urea, CoO–NC–DCDA, and CoO–NC-1.0.Finally, we changed the
types of metals to explore the universality
of the thermal puffing method. The experimental results showed that
the hierarchical pores could be constructed when Fe(NO3)3 and WCl6 are metal sources (Figures S20 and S21). This general method provides
the possibility for designing promising alternatives.
Conclusions
In conclusion, we proposed a convenient and
efficient protocol
for the fabrication of hierarchical porous carboncomposites. Thermal
puffing instantly stimulates the “starch strips” blasting
to form the hierarchical porous structure. Such an open and porous
structure of the carbon substrate not only exposes more active sites
but also accelerates the mass transfer process. The high graphitic-N
and pyridinic-N proportions promote the excellent conductivity and
the high Co0 ratio, which plays a decisive role in improving
the catalytic performance. Benefitting from the unique structures,
the CoO–NC-1.0 presented a low
overpotential of 189 mV at an ultralow metal loading (0.67 wt %) and
showed almost no loss of activity for 70 h. Moreover, this thermal
puffing method can be scalable to Fe and W systems. This work paves
a new pathway for the preparation of hierarchical porous carboncomposites,
which have the opportunity to be commercially available on a large
scale.
Experimental Section
Materials
and Reagents
Co(NO3)2·6H2O, Fe(NO3)3·9H2O, and WCl6 were purchased
from Shanghai Maclean Biochemical Technology Co., Ltd. Cyanamide,
DCDA, and urea were used as the N source from Sigma-Aldrich Trading
Co., Ltd. “Starch strips”, in which starch and wheat
flour are the main ingredients, were used to produce puffed food.
Here, “starch strips” were selected as a source of carbon
purchased from supermarkets. All the chemicals are of reagent grade
and have not been further purified. All solutions were prepared with
deionized water.
Synthesis of CoO–NC-0.8, CoO–NC-1.0,
CoO–NC-1.5, and Other Contrast
Samples
Taking the fabrication of CoO–NC-1.0
as an example, 20 ml of deionized water was added to a clear beaker;
afterward, 0.1 g of Co(NO3)2·6H2O was dissolved in the water. Then, 1.0 g of cyanamide was added
to the abovementioned solution and stirred to form a uniform solution.
Subsequently, about 4 g “starch strips” was impregnated
into the mixture for 1 h at room temperature. After carefully removing
the “starch strips” into a watch glass, the prepared
precursor dried in an oven at 40 °C. Finally, the dried “starch
strips” were placed in a tube furnace and calcined to 1000
°C under a N2 atmosphere (see Scheme S1). After it cooled down to room temperature, the
black solid (CoO–NC-1.0) was obtained.
The synthetic process of other samples was similar to that of CoO–NC-1.0. The contrast samples could
be synthesized by varying the dosage of cyanamide and Co(NO3)2·6H2O. The corresponding parameters
of the preparation process of the contrastive samples are shown in Table S1.The synthetic process of CoO–NC–DCDA was similar to that
of CoO–NC-1.0. Briefly, ∼4
g “starch strips” was impregnated in the mixed solution
of dicyandiamide (1.0 g) and Co(NO3)2·6H2O (0.1 g) for 1 h. After drying under 40 °C, the treated
“starch strips” were transferred in a tube furnace and
calcined to 1000 °C under N2 flow (see Scheme S1). CoO–NC–urea
was fabricated via the same procedure except for urea as a nitrogen
source.CoO–NC-1.0-acid
was obtained
by acid treatment of CoO–NC-1.0.
In detail, 100 mg of CoO–NC-1.0
was dispersed in 0.5 M H2SO4 and stirred under
room temperature. Then, the sample was washed with deionized water
until the filtrate was neutral.CoO–NC-1.0-H2 was
prepared by H2 reduction using CoO–NC-1.0 as raw materials. CoO–NC-1.0 (80 mg) was placed in a tube furnace and heated
to 450 °C for 2 h under a hydrogen atmosphere.Fe–NC
and W–NC were synthesized by a similar synthetic
process of CoO–NC-1.0. Using Fe–NC
as an example, 0.1 g of Fe(NO3)2·9H2O and 1.0 g of cyanamide was dissolved in 20 mL of deionized
water. Then, about 4 g “starch strips” was immersed
in the abovementioned solution for 1 h. Subsequently, the “starch
strips” dried off and calcined to 1000 °C under N2 flow (see Scheme S1). The other
samples were prepared through the same process, in which the metal
source was varied to WCl6.
Characterizations
SEM was used to
observe the morphology, which was performed on a JSM-IT500HR microscope.
HRTEM was operated on a Tecnai G2 F30 S-Twin at an acceleration voltage
of 300 KV. The metal phase of samples was tested with a slit width
of 5 mm on a D/tex Ultima TV wide-angle X-ray diffractometer equipped
with Cu Kα radiation (1.54 Å) and a phase of 10° to
90o sweep data at a sweep rate of 5°/min. The Raman
spectra were performed on a Raman spectrometer (Renishaw, Invia).
The specific surface area and PSD plot were calculated by the conventional
BET and BJH method, respectively. The Thermo ESCALAB 250xi spectrometer
was employed to obtain X-ray photoelectron spectra for the bonding
states. The Cocontent was measured by inductively coupled plasma-optical
emission spectrometry (ICP-OES) (PerkinElmer, Optima 5300DV), and
aqua regia was used to dissolve the sample. Measuring from the ICP-OES,
the Cocontent of CoO–NC-1.0 was
as low as 0.67 wt %.
Electrochemical Measurements
The
electrochemical experiments were tested with a typical three-electrode
system at room temperature on an electrochemical workstation of CHI760E.
The glassy carbon electrode (5 mm in diameter), graphite rod, and
saturated calomel electrode served as the working electrode, counter
electrode, and reference electrode, respectively. The catalyst (3
mg) was weighed and then mixed with 20 μL of Nafion and 300
μL of ethanol. A uniform slurry was obtained after ultrasonication
for 25 min. Whereafter, the as-obtained ink (30 μL) was coated
onto the surface of the glassy carbon electrode, yielding a catalyst
loading of 1.4 mg cm–2 after drying at room temperature.
The LSV was tested under 1.0 M KOH solution with a scan rate of 5
mV s–1. The Tafel slope was fitted using the Tafel
equation (η = a + b log(j)). EIS measured frequencies from 0.01 Hz to 100 kHz. To
determine the ECSA of the samples, a series of cyclic voltammetry
(CV) curves were tested at various scan rates (10–50 mV s–1) in the potential window between 0.1 and 0.2 V versus
RHE. The geometric double-layer capacitance (Cdl) was calculated by plotting the difference of current density
ΔJ = (Janodic – Jcathodic)/2 at 0.149 V versus RHE against the
scan rate, and the slope of the linear trend was the twice of Cdl.
Authors: Zhi Wei Seh; Jakob Kibsgaard; Colin F Dickens; Ib Chorkendorff; Jens K Nørskov; Thomas F Jaramillo Journal: Science Date: 2017-01-13 Impact factor: 47.728
Authors: Ke Lu; Yuzi Liu; Fan Lin; Isvar A Cordova; Siyuan Gao; Bomin Li; Bo Peng; Haiping Xu; Jacob Kaelin; Daniel Coliz; Cheng Wang; Yuyan Shao; Yingwen Cheng Journal: J Am Chem Soc Date: 2020-07-07 Impact factor: 15.419