Xiangjun Chen1,2, Shuailong Feng1, Lin Wang1, Qi Jia1. 1. State Key Laboratory Cultivation Base for Gas Geology and Gas Control, Henan Polytechnic University, Jiaozuo 454003, China. 2. State Collaborative Innovation Center of Coal Work Safety and Clean-efficiency Utilization, Henan Polytechnic University, Jiaozuo 454003, China.
Abstract
In recent years, the mining technology of ″roof cutting and pressure releasing″ has appeared in China. It is called China's third mining revolution. The technology of ″roof cutting and pressure releasing″ has changed the traditional working face ventilation system and the boundary conditions of a goaf. The law of air leakage in the goaf has changed, resulting in changes in the distributions of CO and other disaster gases. In order to ensure the promotion of this advanced mining technology safely, research on the distributions of CO and other disaster gases is very necessary. By installing CO sensors in the air intake lanes, gob-side entry retaining, and goaf, the distribution of CO in the goaf during the advancement of the working face under the ″roof cutting and pressure releasing″ mining method is studied. The concentration of CO in the upper corners of the working face under the traditional mining method and the ″roof cutting and pressure releasing″ mining method was compared and analyzed. The results show that the CO in the experimental working face mainly comes from the oxidation of the residual coal; after analysis, the CO concentration in the goaf is divided into three areas: the slowly increasing area, sharply increasing area, and attenuation area; the CO concentration in the upper corner of the working face of Y-shaped ventilation with ″roof cutting and pressure releasing″ mining is much lower than that in the upper corner of the working face of U-shaped ventilation in the traditional mining; In order to prevent the oxidation and heating of the residual coal in the goaf to produce CO, comprehensive prevention measures for CO escape in the goaf have been adopted. After actual production verification, the prevention and control measures show good effects to ensure the safe and effective production of the working face.
In recent years, the mining technology of ″roof cutting and pressure releasing″ has appeared in China. It is called China's third mining revolution. The technology of ″roof cutting and pressure releasing″ has changed the traditional working face ventilation system and the boundary conditions of a goaf. The law of air leakage in the goaf has changed, resulting in changes in the distributions of CO and other disaster gases. In order to ensure the promotion of this advanced mining technology safely, research on the distributions of CO and other disaster gases is very necessary. By installing CO sensors in the air intake lanes, gob-side entry retaining, and goaf, the distribution of CO in the goaf during the advancement of the working face under the ″roof cutting and pressure releasing″ mining method is studied. The concentration of CO in the upper corners of the working face under the traditional mining method and the ″roof cutting and pressure releasing″ mining method was compared and analyzed. The results show that the CO in the experimental working face mainly comes from the oxidation of the residual coal; after analysis, the CO concentration in the goaf is divided into three areas: the slowly increasing area, sharply increasing area, and attenuation area; the CO concentration in the upper corner of the working face of Y-shaped ventilation with ″roof cutting and pressure releasing″ mining is much lower than that in the upper corner of the working face of U-shaped ventilation in the traditional mining; In order to prevent the oxidation and heating of the residual coal in the goaf to produce CO, comprehensive prevention measures for CO escape in the goaf have been adopted. After actual production verification, the prevention and control measures show good effects to ensure the safe and effective production of the working face.
The fuel industry is an
important part of economic development
of all countries in the world. The sustainable development of the
coal industry is directly related to the development and safety of
the fuel industry in countries that extract coal and even affects
politics and economy.[1−7] Many of the existing coal mines in the world are underground mining.[8] In China, with the improvement of mining mechanization
and centralization, the coal production has been increasing continuously.
Meanwhile, due to the increase of the mining depth, complicated geological
conditions, and the relatively backward technical equipment, coal
dust, gas explosions, fires, floods, rock bursts, roof fall, and other
disasters occur frequently, with China being one of the countries
with serious mining disasters. These disasters also exist in other
countries in the world that extract underground coal. Among the underground
disasters, the over-limit CO has become more and more prominent, which
seriously threatens the safe production of coal mines and the lives
of workers. CO is a colorless, odorless, flammable, highly toxic,
and suffocating gas.[9] It is also a sensitive
indicator of whether coal seams are oxidized and spontaneously combusted.[10,11] Moreover, spontaneous combustion of coal is not the only or main
source of CO. CO that is not related to spontaneous coal combustion
seriously interferes with early prediction of spontaneous coal combustion.
Therefore, studying the source and distribution of CO in mines and
proposing targeted control methods are of great significance to the
safe and efficient production of mines.In general, the CO in
the coal mining face mainly includes the
following sources: the gas in the original coal seam,[12,13] the gas produced in the mining face, the gas produced by oxidation
of residual coal in goafs,[14−16] and the gas produced by underground
blasting and mechanical operation.[17−20] At present, the oxidation of
residual coal in the goaf is generally considered to be the main source
of CO in underground mines.[21]The
distribution of CO in coal mine goafs is closely related to
the mining method and ventilation method. At present, most of the
existing coal mines in the world adopt the traditional longwall mining
method.[22] Under this mining method, it
is necessary to excavate two lanes for one mining face. At the same
time, a coal pillar should be reserved to balance the stress transmitted
from the roof of the mining face. This coal pillar is difficult to
recover, causing serious loss of resources. The maximum loss can reach
40% of the recoverable reserves. This kind of working face generally
adopts the ″U″-shaped ventilation method. As shown in Figure , this goaf is a
closed goaf because the roadway and the goaf are not directly adjacent
to each other.
Figure 1
Traditional longwall U-shaped ventilation mining.
Traditional longwall U-shaped ventilation mining.In order to reduce the waste of coal resources,
no-pillar mining
technology emerges with the development of the mining industry. The
representative is the mining technology of “retaining lanes
along the goaf”. This technology maintains a roadway along
the boundary of the goaf during the mining process of the working
face and fills a supporting wall on the side of the goaf behind the
working face. The filling materials include concrete, flexible mold
materials and paste materials, and high-water materials[23−25] and make the hardened wall support the roof pressure, excavation
disturbance pressure, and roof cycle pressure. In fact, the function
of this supporting wall is mainly to replace coal pillars, and the
working face has realized ″Y″-type ventilation. This
technology is effective for the shallow mining. As the depth of mining
increases, coal roof pressure, excavation disturbance pressure, and
roof cycle pressure increase exponentially, and a series of problems
such as stress concentration of the filling body and large deformation
of the surrounding rock of the roadway will occur to make it difficult
to maintain the roadway. In this mining method, both the goaf and
roadway are located behind the working face, and the roadway and goaf
are separated by a filling wall, resulting in a closed goaf (see Figure ).
Figure 2
Filling support no-pillar
Y-type ventilation mining.
Filling support no-pillar
Y-type ventilation mining.After years of research and exploration, based on the theory of
“roof cutting shortwall beam”,[26,27] He, M. C., academician of the Chinese Academy of Engineering, proposed
the innovative technology of goaf-side entry retaining formed by roof
cutting and pressure releasing.[28−30] Using this method, only one roadway
needs to be excavated in a mining face, and there is no coal pillar
left between the working faces. The working principle of the technology
is as follows: When the working face is recovered, the inner surface
and the side of the goaf are supported by the constant-resistance
and large-deformation anchor cable, and the working face is advanced
by a certain distance. Along the direction of the trough, the directional
blasting technology can precrack the roof, forming a slit surface
along the goaf side of the retaining roadway.[31,32] After mining, the dense single pillars are arranged close to the
precracked line to support the roadside. The roof of the goaf is automatically
degraded along the slit surface due to its self-weight and mine pressure;
thus, a slot in the working surface is retained, which can be used
as a mining roadway for the following adjacent working face.[33,34] The technology realizes pillarless mining, greatly increasing the
recovery of coal resources. It has many advantages such as optimizing
the stress of the surrounding rock in the stope and reducing the amount
of road excavation.[35,36] The working face also adopts
″Y″-type ventilation, but different from the reserved
lane along the goaf, the goaf behind the working face is directly
adjacent to the reserved lane, and the wall of the retained roadway
is the roof of the goaf after the collapse, the broken rocks are piled
up to form walls, and only simple shotcreting is performed, and the
mined-out area is open (see Figure ).
Figure 3
Roof cutting and pressure releasing no-pillar mining.
Roof cutting and pressure releasing no-pillar mining.The application of roof cutting and pressure releasing
technology
in coal mining is bound to bring about a series of new problems. This
paper focuses on the problem of CO exceeding the limit in coal mine
production. At present, most of the coal mine’s prevention
and control technologies for CO are based on the traditional long-walled
″U″-shaped ventilation mining face. Many scholars have
concluded that the working face using the traditional long-wall "U"-shaped
ventilation mining method is easier to form a disaster gas accumulation
area in the upper corner, including CO.[37] Liu and Chen established a fully coupled model of CO generation
and migration in a long-walled goaf. They studied the migration of
CO in the goaf during spontaneous combustion and found that the high
carbon monoxide concentration area is associated with the oxidized
self-heating zone of the oncoming wind in the goaf overlaps with the
high temperature zone.[10] Pan et al. using
a numerical simulation method determined that the concentration of
O2 and CO goaf spontaneous combustion can be divided into
three zones using simulation results and observations. Based on the
study of three zones, they also point out that the location of the
CO concentration peak can represent the most severe position of coal
oxidation as well as the position where the spontaneous coal combustion
starts, according to the position of governance, which is an effective
and efficient governance approach.[38] Zhuo
et al. took the Branta mine as the background and used Fluent to simulate
the oxygen concentration field, carbon monoxide concentration field,
and wind velocity field in the goaf and concluded that for the shallow
coal seam goaf, mining the distribution of CO concentration in the
upper part of the goaf is mainly affected by air leakage from the
ground, and the distribution of CO concentration in the lower part
of the goaf is mainly affected by air leakage from the working face.[39]Some scholars have also studied the distribution
of CO in the working
face of ″Y″-type ventilation mining with reserved roadways
along the goaf. They have made some comparisons between ″U″-ventilation
and ″Y″-ventilation. Tutak et al. compared the gas concentration
under ″U″-type ventilation and ″Y″-type
ventilation and through statistical data and test results, it was
found that the ″Y″-type long-walled ventilation system
can better reduce the gas concentration. The concentration of gas
at the same time will increase the risk of spontaneous combustion
of coal.[40] Li et al. used the numerical
simulation software Comsol Multiphysics to numerically simulate the
goaf and revealed the law of air leakage and gas distribution in the
goaf of a fully mechanized mining face under the condition of ″Y″
ventilation, compared with the “U”-type ventilation,
the “Y”-type ventilation can reduce the gas concentration
in the upper corner and the working face. The three-dimensional space
distribution law of the gas in the goaf is similar to the “O”
circle theory of mining cracks.[41] Wei et
al. selected CO and CH4 as coal seam spontaneous combustion
index gases and compared the ″U″-type ventilation and
″Y″-type ventilation working face, and the results showed
that the heat dissipation area of the ″Y″-type goaf
and the depth and width of oxidation are slightly increased compared
to the ″U″ type.[11]However, the “Y” ventilation mode under the emerging
roof cutting and pressure releasing mining is different from the general
“Y” ventilation mode. Due to the change of the boundary
conditions of the goaf,[42] the air leakage
will increase, which will aggravate the oxidation of the leftover
coal in the goaf, resulting in an increase in the amount of CO generated
and the risk of coal spontaneous combustion; on the other hand, it
will inevitably lead to changes in the distribution of CO and other
disaster gases and at the same time bring a series of production problems.
At present, there are no scholars on the related research of CO prevention
and control in open goaf and working face under the ″Y″-type
ventilation mining technology of roof cutting and pressure releasing.
Therefore, in order to ensure the safe production and subsequent promotion
of the working face using the roof cutting and pressure releasing
technology, it is very necessary to carry out research on the CO distribution
law and prevention measures in the goaf of the working face under
the ″Y″-shaped ventilation mode.The purpose of
this article is to explore the law of CO concentration
distribution in the ″Y″-shaped ventilated goaf under
this new roof cutting and pressure releasing mining mode and to provide
basic support for preventing CO disasters under the new mode of roof
cutting and pressure releasing mining. In this study, based on engineering
practice, this article monitors the CO concentration in real time
by installing CO sensors in the working face’s air intake lane,
working face support, and goaf. In this paper, a comprehensive analysis
of the source of CO in the working face was carried out, and the CO
concentration in the upper corner under the mining mode of a ″Y-shaped″
ventilation system under the roof cutting and pressure releasing mining
method and a ″U-shaped″ ventilation system under the
traditional longwall mining method was compared. The study obtained
the change law of CO concentration as the working face advances. On
this basis, the prevention and control measures of CO overrun in the
goaf of the ″Y″ ventilation system under the roof cutting
pressure releasing mining method are proposed.
Materials
and Methodology
Overview of the Engineering
Background
The Halagou Coal Mine is located in Daliuta town,
Shenmu country,
Shanxi province, China. The mine belongs to the Shenhua Shendong Coal
Company. The mine length is 8.4–11 km, the width is 8.3–10
km, and the area is 85 km2. The approved production capacity
of the mine is 16 million t/a. There are eight layers of recoverable
and locally recoverable coal seam. The main mining coal seam is 2–2 coal, 3–1 coal, and 4–2 coal, which are nearly horizontal. The mine has been identified
as a gas mine. The coal seam has a spontaneous combustion grade in
the Jingtian area of class I, and the spontaneous combustion period
is 1–3 months, indicating that spontaneous combustion is easy.
Additionally, coal dust in this seam is an explosive hazard. The 1–2 coal seams mined at the experimental working face
12,201 have a low metamorphism degree, mainly long flame coal. Under
traditional ″U-shaped″ ventilation, the CO concentration
in the upper corner of the 12,202 working face is always in a state
of exceeding the limit. Therefore, it is necessary to conduct a study
on the 12,201 mined with the ″Y-shaped″ ventilation
system.The 12,201 fully mechanized coal face is the first mined
face of coal seam 1–2. The thickness of the coal
seam is 0.8–2.2 m with an average seam thickness of 1.92 m.
The depth is 60–100 m, and the roof is siltstone with a thickness
of 0.52–3.9 m (∼1.84 m). The top of the roof of the
coal seam is the upper corner of coal seam 1–2 (1–2up) with a thickness of 0.0–2.75 m (∼1.56
m). 1–2up is mudstone with a thickness of 2.14–0.55
m (∼1.35 m), and the old roof is composed of fine sandstone
(thickness: ∼3.34 m) and siltstone (thickness: ∼4.05
m). The floor of the coal seam is siltstone with an average thickness
of 3.67 m. In accordance with the Shendong Coal Group regulations,
during the mining of the 12,201 face of the Halagou Coal Mine, when
the coal seam thickness is less than or equal to 1.9 m, high cutting
mining techniques may be used; however, when the coal thickness is
more than 1.9 m, fully mechanized techniques should be used. It is
speculated that the goaf of coal seam 1–2 contains
less coal. As it is unstable and cannot be mined, the complete 1–2up coal seam is left in the goaf of working face 12,201.
However, coal seam 1–2up is only 1.84 m away from
coal seam 1–2 and it is completely within the mining
range. The coal in the goaf is shown in Figure .
Figure 4
Coal left over from the upper seam in the goaf
of the working face
12,201.
Coal left over from the upper seam in the goaf
of the working face
12,201.The inclination and strike lengths
of the working face 12,201 are
320 and 747 m, respectively. During production, the working face was
pushed to the cutting hole 12,202 and the roadway was reserved. The
technique of roof cutting and pressure releasing was used for working
face 12,201. The length of the reserved roadway was 580 m. The ventilation
system was adjusted from U-type to Y-type. The working face ventilation
system is shown in Figure . (Two air intake lanes, one return air lane, Y-shaped ventilation).
Figure 5
Ventilation
system of the working face and arrangement of the measuring
points.
Ventilation
system of the working face and arrangement of the measuring
points.
Analysis
and Monitoring of the Source of CO
Emission
In order to grasp the distribution and sources of
CO in the Halagou coal mine, the CO concentration measurement points
were arranged at intervals in the wind tunnel of Yunshun 12,201, and
the CO concentration measurement points were arranged at the upper
corners of the working face.
Monitoring of CO Concentration
in the Inlet
Roadway and Working Face
One CO measurement point is arranged
at every 200 m interval of the 12,201 transportation air inlet lane,
and the CO concentration change in the air inlet lane of the working
face is monitored by the mining KGA5 CO sensor (KGA5 CO sensor, made
in Shandong, China, working voltage: 9–24 V, measuring range:
0–1000 ppm, response time: less than 30s, size: 280 mm ×
150 mm × 60 mm, weight: 1 kg, see Figure ). The professional staff will record data
every 8 h.
Figure 6
KGA5 CO sensor.
KGA5 CO sensor.A CO measuring point
is installed on the support of the working
face, and the CO concentration change during mining of the working
face and the CO concentration change of the upper corner are monitored
by the mining KGA5 CO sensor.
Monitoring
of CO Concentration in the Goaf
In the mining process of
the 12,201 working face, one measuring
point is arranged every 50 m or so, and the carbon monoxide in the
mined-out area is simultaneously monitored by the JSG4 mine fire beam
monitoring system (see Figure ). The JSG4 mine fire tube monitoring system is mainly composed
of three parts: the underground gas sampling and analysis system,
ground chromatography analysis workstation, and ground data processing
shared subsystem (see Figure ). The system error is less than 1.5%, and the CO detection
range is 0–1000 ppm (resolution: ∼0.1 ppm). In order
to avoid sampling errors and make the monitoring data representative,
the average value of the monitoring data over 1 day is used as the
measurement data.
Figure 7
JSG4 mine fire beam tube monitoring system.
Figure 8
Schematic diagram of the composition of the JSG4 downhole fire
beam tube system.
JSG4 mine fire beam tube monitoring system.Schematic diagram of the composition of the JSG4 downhole fire
beam tube system.
Results and Discussion
Analysis of CO Source under
the Roof Cutting
and Pressure Releasing Mining Method
From the analysis and
summary of the monitoring data, the concentration of CO in the inlet
air lane of the working face is 0–1 ppm, which is mainly generated
when the rubber wheel transport vehicle transports goods. 1–2
ppm CO will basically exist in the working face during the maintenance
shift, and 1–2 ppm CO will also exist in the working face during
the night shift and the production shift. A large concentration of
CO was detected in the goaf, far exceeding the current coal mine CO
concentration of 24 ppm stipulated in China’s current safety
regulations. The main reason for the excess was residual coal oxidation.
In other words, the CO in the mine mainly comes from the oxidation
of residual coal in the goaf, and a small amount comes from the rubber
wheels used for transportation and coal cutting. Therefore, the paper
focuses on the analysis of CO distribution in the goaf.
Variation of CO Concentration in the Goaf
with the Advance of the Coal Mining Face
The measuring points
22, 72, 133, and 175 m away from the cutting hole of working face
12,202 were numbered as no. 1, no. 2, no. 3, and no. 4, respectively.
The positions of each measuring point are shown in Figure . The change curve of CO concentration
at each measuring point, while advancing the coal mining face, is
shown in Figure .
Figure 9
Variation
of CO concentration relative to the working face advancing
distance.
Variation
of CO concentration relative to the working face advancing
distance.It can be seen that the CO concentration
in the goaf gradually
increased in the first 50 m, but the rate of increase was low. The
monitoring data show that the CO concentration reached 40–60
ppm (∼50 ppm) when the working face was pushed to 50 m. When
the working face advanced farther than 50 m, the concentration of
CO in the goaf area began to increase sharply. When the working face
was pushed to approximately 110 m, the CO concentration in the goaf
rose above 200 ppm. When the working face was pushed past 110 m, there
was a vibration trend of the CO concentration in the goaf, and some
of the measuring points within the shock attenuation area showed a
trend of concentration decay. According to the measurements, the CO
concentration in the goaf side of the working face can be divided
into three zones: a slowly rising area, a rapidly rising area, and
a shock attenuation area. The three zones are shown in Figure .
Figure 10
Distribution of CO concentration
in the goaf.
Distribution of CO concentration
in the goaf.
Variation
of CO Concentration at the Upper
Corner of the Working Face
In the mining process of the 12,201
working face, the CO concentration at the upper corner of the working
face was tested. The measured data is shown in Figure .
Figure 11
Concentration of CO in the upper corner of
the working face 12,201.
Concentration of CO in the upper corner of
the working face 12,201.It can be seen that
the CO concentration of working face 12,201
was generally 0 ppm. The maximum concentration of the upper corner
was 13 ppm, and the average value was 2.82 ppm, far below the 24 ppm
limit of the coal mine safety regulations.To compare the CO
concentration difference between the roof cutting
and pressure releasing technique and traditional mining method, the
CO concentration in the upper corner of the working face was tested
in the adjacent working face 12,202. The measured data are shown in Figure .
Figure 12
Concentration of CO
in the upper corner of the working face 12,202.
Concentration of CO
in the upper corner of the working face 12,202.From Figure ,
we can see that, in the production process of working face 12,202
using the traditional mining method, the upper corner had a concentration
of CO consistently within extreme conditions. The maximum concentration
was 214 ppm, which is 9 times greater than the maximum allowable concentration
of 24 ppm. The average measured concentration was 85 ppm, which is
3.5 times higher than the 24 ppm.The upper corner CO concentrations
of working face 12,201 using
the Y-type ventilated mining system for roof cutting and pressure
releasing were compared with those of working face 12,202, which used
the traditional U-type ventilated mining system. Under the Y-type
ventilation system with roof cutting and pressure releasing, compared
to the same location with the traditional mining method, the maximum
CO concentration of the upper corner was lower by 94% and the average
concentration was lower by 97%, suggesting that the technique of roof
cutting and pressure releasing completely eliminated the high CO concentration
in the upper corner. In addition, the coal cutting area of the shearer
is the gathering area for workers. When using the traditional mining
method, the CO concentration near the end bracket often exceeds 24
ppm; however, under the technique of roof cutting and pressure releasing,
the head of the shearer is in fresh air; the CO concentration in this
region was only 5 ppm, eliminating the threat of high CO concentration
for the operating personnel.
Prevention and Control
Technology
According to the above research, the CO concentration
distribution
law is obtained. On this basis, the following prevention and control
measures were implemented.Leakage prevention technology for
ground cracks. Due to the shallow burial depth of the working face,
a large number of cracks have occurred in the ground after mining,
see Figure . In
order to prevent air leakage through the cracks into the mined-out
area, which intensifies the oxidation of the remaining coal, generating
more CO, in the process of mining the face, professional workers are
arranged to block the ground cracks every day.
Figure 13
Development
of ground fissures.
Construction of walls in air corners.
There is a significant difference in air pressure between the inlet
angle and the retaining road. Under this pressure drop and inertia,
some air flow enters into the goaf through the air inlet angle, which
exacerbates the air leakage in the goaf and expands the possible poisoning
area. To prevent air leakage at the corner, Halagou Coal Mine built
walls at the upper corner of the inlet.Speed up the working face. In the
goaf, the area of CO formation was mainly distributed in the cooling
zone and the oxidation elevation zone, and the increment of the advancing
speed of the working face advancement would reduce the amount of CO
in the goaf. Therefore, Halagou Coal Mine accelerated the speed of
working face advancement. The maximum daily advancing distance reached
13 m.Pre-treatment
of coal left over in
goaf. Because working face 12,201 is directly on top of the occurrence
and coal seam 1–2up has an average thickness of
1.56 m, the coal seam occurrence is not stable and, therefore, unworkable.
However, the upper coal seam of no. 1–2 is only
1.84 m away from coal seam no. 1–2 and within the
mining caving range. Therefore, the 1–2up coal seam
was left in the goaf of working face 12,201, which leads to a high
amount of residual coal in the goaf of 12,201.Spray plugging technology in the left
lane. The retaining lane of Halagou coal mine was blocked by the shotcrete
spraying method. Two applications created a total thickness of 80
mm. The effect of shotcrete is shown in Figure .
Figure 14
Goaf-side shotcrete.
Grouting plugging technology. To reduce
the air leakage into the goaf further, grout was applied from the
side of the gravel with a grouting bolt. The depth of the grouting
hole was 2.0 m, and the distance between the drill holes was 800 mm
× 800 mm. Grouting was divided into three to five holes with
0.05 m3 of grouting per hole.Pressure leak proof technology. To
reduce the working face crossheading air flow into the goaf, Halagou
Coal Mine adopted wind and pressure ventilation measures. That is,
air volume facilities at the 12,202 main retreat were constructed
to adjust the air volume and pressure of the 12,201 transport and
air troughs. This technique reduced the gas pressure difference between
the goaf and the mining space and adjusted the wind window to simultaneously
control the air pressure in the 12,203 transport along the chute and
the 12,204 transport along the trench.Development
of ground fissures.Goaf-side shotcrete.According to the CO concentration distribution
law, we have implemented
a series of technical measures, including ground crack plugging technology,
the prevention technology of the wall at the corner of the air inlet
to prevent air leakage, speeding up the advancement of the working
face, pretreatment of leftover coal in the goaf, shotcreting prevention
technology for retaining lanes, grouting plugging technology, and
equalizing pressure prevention technology. During the advancing process
of the 12,201 working face, the CO concentration in the retaining
lane where the constructors were located was tested to verify the
effect of prevention and control measures. The measured data is shown
in Figure .
Figure 15
Concentration
distribution of CO in lane.
Concentration
distribution of CO in lane.Figure shows
that the highest concentration of CO in the left lane was only 15
ppm. The CO concentration in the left lane (near the working face
end support office) was 2 ppm. At a greater distance from the working
face, the concentration of CO increased. At up to 150 m from the working
face, the CO concentration rose from 2 to 12 ppm. CO concentration
increased from 12 to 15 ppm in the range of 150 to 450 m. Through
analysis, the reason is that the CO in the goaf is continuously discharged
through the return airway with the leakage air, and the CO concentration
in the retained lane will increase with the increase of the distance
from the working surface, but the CO concentration will not be too
high. It can be seen that after taking comprehensive prevention measures,
CO did not adversely affect the mining safety.
Discussion
From the above research,
it can be seen that in the roof cutting and pressure releasing mining
method, the CO concentration in the upper corner is not high, and
the main CO occurrence area exists in the goaf. According to the difference
of the CO concentration in the goaf, it is divided into three areas:
slowly rising area, sharply rising area, and shock (attenuation) area;
the area with the highest CO concentration represents the starting
area where coal spontaneous combustion may occur. Knowing the distribution
of CO concentration can prevent the occurrence of coal spontaneous
combustion in a timely and effective manner.These three areas
have many connections with the three zones of spontaneous combustion
in the goaf. Chen determined the specific length of the three spontaneous
combustion zones in the goaf under the traditional longwall mining
mode and the roof cutting and pressure releasing mining mode based
on the O2 concentration through field measurement. The
specific distribution distance is shown in Figure .[43] The study
found that the goaf under the roof cutting and pressure releasing
Y-type ventilation mode has a significantly larger range of influence
than the traditional longwall mining oxidation heating zone, which
greatly increases the possibility of coal spontaneous combustion.
Combined with the research in this paper, it can be analyzed that
the CO slow rising area is in the scattered tropical zone of the goaf
spontaneous combustion zone. In this area, although heat was generated
by the oxidation of the residual coal, further oxidation was hindered
by the leaking air; thus, CO formation was prevented, resulting in
a small increase in the CO concentration. The rapidly rising area
was in the back of the scattered tropical zone, and the front of the
oxidation heating zone. The air leakage in the area was less, and
the wind speed was low. The heat produced by the residual coal could
not be brought out by the wind in time. The accumulated heat promoted
further oxidation of the coal, resulting in a sharp increase in CO
concentration. With the advance of the working face, the amount of
air leakage was gradually reduced and the O2 required for
the oxidation was not sufficiently supplied, thus weakening the oxidation
reaction and resulting in a significant decrease in CO production,
exhibiting a shock phenomenon. When O2 was exhausted, the
oxidation reaction stopped, and the CO concentration gradually oscillated
until it decayed. Combining the three areas of CO concentration distribution
and the three zones of spontaneous combustion in the goaf, we can
take better and more accurate measures to prevent the spontaneous
combustion of coal left in the goaf.
Figure 16
Three zones of spontaneous combustion
in the goaf under different
mining methods.
Three zones of spontaneous combustion
in the goaf under different
mining methods.On the whole, the roof
cutting and pressure releasing mining method
eliminates the upper corner CO high concentration distribution area:
this is the advantage of all Y-type ventilation working faces, but
it is different from the general filling-type Y-type. The boundary
conditions of the roadway and the goaf have changed, leading to changes
in the law of air leakage. The distribution of CO in the goaf has
also changed significantly, resulting in three areas. Open mined-out
areas increase the risk of excess CO concentration in the reserved
lanes, which is quite different from the traditional mining mode.
Combining the three-zone distribution law of spontaneous combustion
in the goaf studied by previous studies, based on the analysis of
the CO source in the mine, through the monitoring of the main source
area of CO, the distribution law of CO inside the goaf is studied,
the area is divided, and the establishment targeted prevention and
control technical measures have effectively prevented CO from exceeding
the limit in the roof cutting and pressure releasing mining. This
provides an idea for CO disaster management and prevention research
under the roof cutting and pressure releasing mining. This idea can
be applied to mines that also use the roof cutting and pressure releasing
mining technology to ensure that the new technology of roof cutting
and pressure releasing mining can be promoted safely and efficiently.
The research results of this article point out the direction for the
promotion of this new cutting roof pressure relief technology. With
the successful promotion of the cutting roof pressure relief mining
technology, for non-renewable coal resources, the coal recovery rate
is greatly improved. This is not only benefiting China but also the
common gospel of coal mining countries all over the world.
Conclusions
Known as the third mining revolution,
the mining technology of roof cutting and pressure releasing has fundamentally
eliminated coal pillars and greatly reduced the waste of coal resources,
but changed the ventilation system at the same time, resulting in
changes in the migration of disaster gases.According to the CO monitoring results,
the main source of CO is the oxidation of the residual coal in the
goaf. During the advancement of the working face, the CO concentration
in the goaf is divided into three zones according to the change trend
of CO concentration. The CO concentration in the range of 0–50
m behind the working face changes little, and it is a slowly increasing
area of CO concentration. The CO concentration in the range of 50–110
m behind the working face rises rapidly, and the change trend is obvious.
It is defined as an area where the CO concentration rapidly rises.
The CO concentration change trend in the area 110 m behind the working
face is not obvious, but there is a certain range of oscillations,
and some measuring points show an attenuation trend after the oscillation,
which is defined as the CO concentration oscillation (attenuation)
area.The “Y”-type
ventilation
mining mode of roof cutting and pressure releasing changes the CO
distribution law. Compared with the traditional “U”-type
ventilation mode, the “Y”-type ventilation mining mode
with roof cutting and pressure releasing can eliminate the over-limit
phenomenon of CO gas in the upper corner. The maximum CO concentration
in the upper corner is 13 ppm, and the average is only 2.82 ppm. The
maximum concentration in the corner was reduced by 94%, and the average
concentration was reduced by 97%. However, the area of CO influence
increases in the goaf, which brings a certain degree of danger to
the reserved roadway workers.After adopting measures of leakage
prevention technology for ground cracks, the prevention technology
of the wall at the corner of the air inlet to prevent air leakage,
speed up the advancement of working face, pretreatment of leftover
coal in the goaf, The generation of CO was successfully prevented
because of these effective measures. After adopting measures of shotcreting
prevention technology for retaining lanes, grouting plugging technology,
and equalizing pressure prevention technology, the diffusion of CO
is effectively prevented. After implementing these prevention and
control measures, the maximum CO concentration in the remaining lane
(return air lane) is only 15 ppm. Comprehensive measures can reduce
the CO concentration during the roof cutting and pressure releasing
mining process and eliminate the harm caused by CO.