Guowei Zhou1,2, Zhengsong Qiu1,2, Hanyi Zhong1,2, Xin Zhao1,2, Xiangzheng Kong1,2. 1. Key Laboratory of Unconventional Oil & Gas Development, Ministry of Education, China University of Petroleum (East China), Qingdao 266580, China. 2. College of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266580, China.
Abstract
The development of offshore oil and gas requires environmental protection during the drilling process. However, the existing drilling fluid additives cannot form an efficient environmentally friendly drilling fluid system. At the same time, some environmentally friendly drilling fluid additives cannot be widely used due to their high cost and complicated production process. In this paper, a natural material named wild jujube pit powder (WJPP) was used to improve the performance of the drilling fluid for the first time. The viscosity, shear force, shear thinning, rheology, filtration loss, and lubrication properties of the drilling fluid are discussed. By means of microstructure analysis, infrared spectroscopy, thermogravimetric analysis, and particle size analysis, the properties of WJPP and the drilling fluid system containing WJPP (i.e., rheological property, lubrication property, and filtration loss property) were studied. The results show that the microscopic appearance of WJPP was spherical, fibrous, block, and flake, the thermal decomposition temperature was 273.9 °C, and the suspension of WJPP was slightly acidic. WJPP can increase the viscosity, reduce the filtration loss, enhance the shear thinning and thixotropy, and reduce the lubrication coefficient of the drilling fluid. With the decrease in the particle size of WJPP, the shear thinning and thixotropy of the drilling fluid are enhanced, the viscosity and shear force increased, and the filtration loss and lubrication coefficient decreased. With the increase in the dosage, the shear thinning of the drilling fluid was enhanced, the filtration loss and coefficient of friction decreased, the viscosity and shear force increased, while the thixotropy did not change significantly. The microstructure test of mud cake showed that WJPP could form a grid structure. Combined with the blocking action of particles, the structure could prevent water molecules from passing through to reduce the filtration loss. WJPP can improve the rheological property, filtration property, and friction property of the drilling fluid, which has certain application prospects.
The development of offshore oil and gas requires environmental protection during the drilling process. However, the existing drilling fluid additives cannot form an efficient environmentally friendly drilling fluid system. At the same time, some environmentally friendly drilling fluid additives cannot be widely used due to their high cost and complicated production process. In this paper, a natural material named wild jujube pit powder (WJPP) was used to improve the performance of the drilling fluid for the first time. The viscosity, shear force, shear thinning, rheology, filtration loss, and lubrication properties of the drilling fluid are discussed. By means of microstructure analysis, infrared spectroscopy, thermogravimetric analysis, and particle size analysis, the properties of WJPP and the drilling fluid system containing WJPP (i.e., rheological property, lubrication property, and filtration loss property) were studied. The results show that the microscopic appearance of WJPP was spherical, fibrous, block, and flake, the thermal decomposition temperature was 273.9 °C, and the suspension of WJPP was slightly acidic. WJPP can increase the viscosity, reduce the filtration loss, enhance the shear thinning and thixotropy, and reduce the lubrication coefficient of the drilling fluid. With the decrease in the particle size of WJPP, the shear thinning and thixotropy of the drilling fluid are enhanced, the viscosity and shear force increased, and the filtration loss and lubrication coefficient decreased. With the increase in the dosage, the shear thinning of the drilling fluid was enhanced, the filtration loss and coefficient of friction decreased, the viscosity and shear force increased, while the thixotropy did not change significantly. The microstructure test of mud cake showed that WJPP could form a grid structure. Combined with the blocking action of particles, the structure could prevent water molecules from passing through to reduce the filtration loss. WJPP can improve the rheological property, filtration property, and friction property of the drilling fluid, which has certain application prospects.
A drilling fluid is like
the blood of drilling.[1] A variety of additives,
including tackifier, filtration
loss additive, shale inhibitor, lubricant, blocking agent, and so
forth, are usually added into the drilling fluid system.[2,3] The cost of the drilling fluid accounts for about 20% of the total
cost of drilling. With the promulgation of some environmental protection
regulations and legislation, the requirements for environmental protection
are getting higher and higher.[4] Some oil-based
drilling fluids have excellent performance and few drilling complications.
However, their application is limited in areas with high environmental
restrictions. Water-based drilling fluids by adding an additive with
excellent environmentally friendly performance can meet the requirements
of the corresponding areas.[5] With the improvement
of drilling fluid emission standards, the source control of drilling
fluid environmental performance becomes more and more important, which
needs to be studied intensively.Starch has been widely used
as a raw material for the filtration
loss agent. However, in order to improve the temperature resistance
of the starch-based filtration loss agent, some hard-degraded monomers
were introduced, which affected the environmentally friendly performance.[6] In addition, chemical modification has limited
improvement in the temperature resistance of starch. It is necessary
to study other natural materials to select more suitable materials
for modification, thus improving the temperature resistance of environmentally
friendly fluid loss additives.[7]Many
researchers have studied the effects of various natural materials
on the drilling fluid to find some environmentally friendly and efficient
materials for the drilling fluid. In 2015, Amanullah et al. used agricultural
waste jujube seed powder as a filtration loss additive for the drilling
fluid.[8] The results show that jujube seed
powder had good filtration loss effect in both fresh water and saltwater
drilling fluid without affecting the rheological property of the drilling
fluid. In 2005, Amanullah et al. developed a filtration loss additive,
which was prepared by the reaction extrusion method, and its filtration
loss was similar to that of the starch filtration loss additive prepared
by the conventional wet method, indicating that this method could
be used to modify starch materials to effectively reduce waste and
increase production efficiency.[9] In 2015,
Iheagwara studied the effect of banana peel on drilling fluid performance.[10] The results show that banana peel powder solution
was alkaline and could partially replace NaOH used in the drilling
fluid. He also studied the influence of corn cob and sugarcane waste
on drilling fluid performance, and the results showed that both corn
cob and sugarcane waste could increase the viscosity of the drilling
fluid and improve the rheology.[11] The research
of Nmegbu showed that the cellulose material obtained from corn cob
can effectively reduce the filtration loss of the drilling fluid,
which is better than polyanionic cellulose PAC.[12] Omotioma et al. analyzed the influence of cashew nuts and
mango extracts on the rheological properties of the water-based drilling
fluid.[13] Their results showed that both
of them could reduce the corrosion of the drilling fluid on the material
and had certain inhibitive properties.Al-hameedi et al. modified
a filtration loss additive from straw.[14,15] Compared with
traditional starch filtration loss additive, the modified
agent has better filtration loss control effect, better salt and calcium
resistance, and less influence on the drilling fluid rheological property.
Al-Saba et al. evaluated the effects of grass, corn cob, sugarcane,
pomegranate skin, soybean skin, and coconut shell powder on drilling
fluid performance.[16] The results show that
soybean skin powder and coconut shell powder could reduce the filtration
loss by more than 60% and have a great influence on the viscosity.The main components of wild jujube pit are jujuboside, betulinic
acid, betulin, and so forth, which contains about 32% grease, alkaloids,
various amino acids, and metal elements.[17] Wild jujube seed contains alkaloid, jujubecyclic peptide, ceanothic
acid, alphitolic acid, daucoside, and flavonoids. It also contains
17 amino acids and various metal elements such as potassium and sodium.[18] The effect of WJPP on drilling fluid performance
was investigated. By evaluating the properties of the drilling fluid
added with wild jujube pit powder (WJPP), it laid a foundation for
its application in drilling fluids.
Results
and Discussion
Microscopic Structure Analysis
of WJPP
Under the magnification of 5000×, the WJPP showed
spherical,
fibrous, blocky, and flaky structures. Under the magnification of
20,000×, the WJPP shows obvious stratification of massive particles
and smooth surface of spherical particles (Figure ).
Figure 1
SEM pictures of WJPP.
SEM pictures of WJPP.
Thermal Stability Analysis of WJPP
The
thermal stability of WJPP was investigated by thermogravimetric
analysis, and the atmosphere used is nitrogen gas.[19] Tian analyzed the main chemical components in WJPP, and
the results showed that the WJPP contained sugars, 3,3′-di-O-methylellagic acid-4-O-β-d-glucopyranoside, dihydrocharcone-4′-β-d-glucopy
ranoside, catechin, and protocatechuic acid.[17] In Figure , TG is
the mass loss ratio and DTG represents the mass loss rate. Figure shows that the weight
loss of WJPP starts at 49.7 °C due to evaporation of free water.
The WJPP shows the largest loss rate at a temperature of 69.4 °C.
At 200 °C, the weight loss rate is still less than 5%. At this
temperature, the structure is stable. The initial decomposition temperature
is 273.9 °C and the mass decomposition temperature is 344.7 °C.
Overall, the thermal stability analysis shows that WJPP has good temperature
resistance with the final weight loss rate reaching 74.11% (Figure ).
Figure 2
Thermal stability analysis
of WJPP.
Thermal stability analysis
of WJPP.
Infrared
Spectrum Analysis
The groups
in WJPP were analyzed by Fourier transform infrared spectrometry (FTIR)
of Nexus company. There is no benzene ring in WJPP. The WJPP contains
ester group (1248.08 cm–1), carbonyl group (1651.21
cm–1), carboxyl group (3361.52 cm–1), and −CH2–, without the N–H bond,
indicating that no amide group exists. In addition, no methyl group
exists in the WJPP which are consistent with those of Tian (Figure ).[17]
Figure 3
Infrared spectrum analysis of WJPP.
Infrared spectrum analysis of WJPP.
Determination of the pH Value
The
suspension of WJPP with different concentrations was prepared, and
its related pH value was tested using the pH meter phs-25. The experimental
results in Figure show that the WJPP suspension is weakly acidic. The pH value of
the drilling fluid should be controlled between 8 and 11 to reduce
the corrosion of the drilling tool, prevent the damage of the drilling
tool and casing caused by hydrogen embrittlement, and inhibit the
dissolution of calcium and magnesium. An acid treatment agent may
affect the alkalinity of the drilling fluid and then affect the performance
of the drilling fluid. However, due to the weak acidity of WJPP, the
acidity can be neutralized by adding a small amount of alkali into
the bentonite mud. Therefore, the pH value of the drilling fluid will
not be affected by the WJPP at a reasonable concentration. In addition,
when we need to reduce the filtration loss and also pH of the drilling
fluid, we can appropriately increase the concentration of WJPP.
Figure 4
Results of
the pH value of different concentrations of WJPP suspension.
Results of
the pH value of different concentrations of WJPP suspension.
Rheological Property Analysis
Drilling
fluid rheology refers to the characteristics of drilling fluid flow
and deformation under the action of external force. This characteristic
is usually described by rheological curve, apparent viscosity (AV),
plastic viscosity (PV), yield point (YP), and gel strength of the
drilling fluid. Rheology is a basic property of the drilling fluid,
which plays a very important role in solving the following drilling
problems.The AV, PV, and YP of the drilling fluid were calculated
using the following equationsThere are four common rheological
models of the drilling fluid,
which are Bingham model, power-law model, Casson model, and Herschel-Bulkely
model.[20,21] The Herschel-Bulkely model combines the
Bingham model and power-law model, which is a common rheological model
of the drilling fluid in laboratory. The mathematical formula of the
model is as followsIn eq , τ is
the shearing stress, Pa. τy is the yield point in
this mode, Pa. K is the consistency index, n is the flow behavior index, and γ is the shear rate,
s–1.[22,23]The Casson model not only
has good accuracy in the low and medium
shear zone but also can predict the high shear zone. The mathematical
expression is as followsIn eq , τc is the Casson yield
point, Pa. η∞ is the ultimate high shear viscosity,
mPa·s. Other symbols
have the same meaning as the Herschel-Bulkely model.In judging
the shear thinning performance of the drilling fluid,
the Casson model is usually evaluated according to the value obtained
from formula , while
the Herschel-Bulkely model is often evaluated according to the flow
behavior index n and consistency index K obtained
from formulas and 8. The stronger the shear thinning is, the better
the drilling fluid can effectively break rock at a high shear rate
and carry cuttings at a low shear rate.The mathematical formula
of the shear thinning index is as followsCombined with the readings at different speeds, the flow behavior
index n and consistency coefficient K are calculated as follows according to the relevant calculation
formula of the Herschel-Bulkely modelThe flow behavior
index represents the non-Newtonian pseudoplastic
fluid in a certain range of the shear rate. The smaller the n value is, the stronger the non-Newtonian property of the
drilling fluid is. The drilling fluid is generally expected to have
a lower n value to ensure that the drilling fluid has good shear thinning.
The consistency index reflects the pumpability of the drilling fluid.
The higher the K is, the higher the viscosity is.
If K is too small, it may be difficult to start the
pump. If K is too small, it is not good for carrying
rock.The AV, PV, YP, and initial gel and final gel of the drilling
fluid
can be obtained by reading at different rotational speeds and combining
with the viscosity calculation formula. At the same time, according
to the calculation formula, the flow behavior index and consistency
index of different WJPPs can be calculated. According to the shear
thinning index formula, the shear thinning index under different concentrations
of WJPP can be calculated, and the rheological properties of the drilling
fluid can be analyzed.
Effect of WJPP with Different
Particle Sizes
on Rheological Properties of Drilling Mud
The effects of
WJPP with three different particle sizes on the rheological properties
of drilling mud were compared when the concentration was 1%.With the decrease in the particle size of WJPP, the Im of the drilling fluid gradually decreased. Im is a dimensionless variable, and the larger the value,
the stronger the shear thinning. It can be seen from the data in Table that with the decrease
in the particle size of WJPP, the shear thinning of the mud is enhanced,
the flow behavior index decreased, and the consistency index increased,
which indicated that the non-Newtonian property and shear thinning
property of the drilling fluid increased and the viscosity of the
drilling fluid had an increasing trend. The Casson model and Herschel-Bulkely
model show the same law. According to the shear thinning index and
fluidity index, with the decrease in the particle size of WJPP, the
shear thinning property of the test mud is enhanced, which is more
conducive to cleaning the borehole and carrying cuttings.
Table 1
Effect of WJPP with Different Particle
Sizes on Shear Thinning
particle
size (μm)
τC
η∞
Im
n
K
(+)100
0.3753
2.2958
25.4335
0.8301
0.0130
(+)75
0.7291
2.5748
39.9595
0.7370
0.0309
(+)54
0.8514
2.6782
44.0665
0.6919
0.0443
The results in Table show that the AV, PV, and YP of the drilling fluid
increased. In
addition, the dynamic plastic ratio and the thixotropy also increased.[24] The gel strength of the drilling fluid decreased
with the addition of (+)100 μm WJPP but increased with the addition
of (+)75 μm and (+)54 μm WJPP. With the decrease in the
particle size of WJPP, the thixotropy of the drilling fluid was enhanced
(Figure ), and the
space grid structure was easier to form. The dynamic plastic ratio
has an increasing trend, which indicates that the shear thinning increases
with the decrease in the particle size of WJPP (Table ).
Table 2
Effect of WJPP with Different Particle
Sizes on Rheological Properties of the Drilling Fluid
particle size/μm
AV/(mPa·s)
PV/(mPa·s)
YP/Pa
YP/PV
gel10s/gel10min/(Pa/Pa)
0(bentonite
mud)
3
2
1
0.5
1.5/2
(+)100
4.5
3
1.5
0.5
0.75/1.5
(+)75
6
4
2
0.50
2.0/3.5
(+)54
6.5
4
2.5
0.625
2.0/3.5
Figure 5
Results of thixotropy of the drilling fluid
with the same concentration
and different particle sizes.
Results of thixotropy of the drilling fluid
with the same concentration
and different particle sizes.
Rheological Properties of the Drilling Fluid
with Different Concentrations of WJPP
The effects of different
concentrations of WJPP with the same particle size on the rheological
properties of the drilling fluid were compared.With the increase
in concentration, Im of the drilling fluid
gradually decreases, which indicates that the shear thinning of the
drilling fluid becomes worse. N decreases and K increases gradually, indicating that the shear thinning
property of the drilling fluid is enhanced. The Herschel-Bulkely model
and Casson model show different rules in the evaluation of shear thinning
of the drilling fluid with the same particle size and different concentrations.
According to the calculation results of the Bingham model, the dynamic
plastic ratio of the drilling fluid shows an upward trend. With the
increase in the concentration of WJPP, the shear thinning of the drilling
fluid was enhanced (Table ). The change in concentration had no significant effect on
the thixotropy (Figure ). With the increase in the concentration, the AV, PV, YP, and dynamic
plastic ratio of the drilling fluid increased (Table ).
Table 3
Effect of (+)100 μm WJPP on
Shear Thinning of the Drilling Fluid
concentration/%
τC
η∞
Im
n
K
0.5
0.3661
1.6185
33.1317
0.8745
0.0066
1.0
0.3753
2.2958
25.4335
0.8301
0.0130
3.0
0.3041
3.6251
15.1814
0.7370
0.0309
5.0
0.3477
5.0401
13.1518
0.6374
0.0864
Figure 6
Results of thixotropy of the drilling fluid
with different concentrations.
Table 4
Effect of (+)100 μm WJPP on
Rheological Properties of the Drilling Fluid
concentration/%
AV/(mPa·s)
PV/(mPa·s)
YP/Pa
YP/PV
gel10s/gel10min/(Pa/Pa)
0.5
3.5
2.5
1
0.4
0.75/1.0
1.0
4.5
3
1.5
0.5
0.75/1.5
3.0
6
4
2
0.5
1.0/1.75
5.0
8
5
3
0.6
1.25/2.0
Results of thixotropy of the drilling fluid
with different concentrations.
Effect of WJPP and Corn Starch on Rheological
Properties of the Drilling Fluid
The effects of 1% concentration
of WJPP and corn starch on the rheological properties of the drilling
fluid were compared.Table shows that at the same dosage, starch has a stronger
tackifying effect than WJPP, with larger initial gel strength and
final gel strength but a smaller dynamic plastic ratio. It means that
WJPP has good performance in improving the shear force of the drilling
fluid.
Table 5
Effect of WJPP and Corn Starch on
Rheological Properties of the Drilling Fluid
category
AV/(mPa·s)
PV/(mPa·s)
YP/Pa
YP/PV
gel10s/gel10min/(Pa/Pa)
corn starch
7
5
2
0.4
3.5/4.5
WJPP
4.5
3
1.5
0.5
0.75/1.5
Analysis of Filtration
Loss Performance
The filtration loss performance of the drilling
fluid mainly refers
to the filtration amount of the drilling fluid and the quality of
mud cake formed. It has a very important influence on the wellbore
stability of loose, broken, and unstable formations with water. When
the drilling fluid circulates, if the filtration loss is too excessive,
it will cause hydration expansion and spalling of shale in the formation,
which will expand or reduce the well diameter, and finally cause sticking
and breaking of drill pipe, reduce the mechanical efficiency, and
shorten the service life of bit and drilling tool. For the formation
with fractures, the filtrate invades into the fracture of the rock
layer, which reduces the contact friction between layers. Under the
percussion of the drill pipe, the rock blocks fall into the well,
causing block falling and sticking. For the reservoir, too much filtration
loss is easy to cause the decline of reservoir permeability, cause
reservoir damage, and affect the ultimate recovery.
Filtration Loss Performance of the Drilling
Fluid with Different Particle Sizes of WJPP
The filtration
loss performance of the drilling fluid with different particle sizes
of WJPP (1% concentration) was compared. When the particle size is
(+)100 μm, the filtration loss reduction rate is 30%. If the
particle size is (+)75 μm, the filtration loss reduction rate
is 47.5%, and if the particle size is (+)54 μm, the filtration
loss reduction rate is 40%. After adding WJPP, the filtration loss
of the drilling fluid decreased. The results showed that the filtration
loss of WJPP with a particle size of (+)75 μm was the best (Figure ).
Figure 7
Filtration loss of the
drilling fluid with different particle sizes
(1% concentration).
Filtration loss of the
drilling fluid with different particle sizes
(1% concentration).
Filtration
Loss Performance of the Drilling
Fluid with Different Concentrations of WJPP
The filtration
loss performance of the drilling fluid with different concentrations
was compared in Figure , and the particle size of WJPP is (+)100 μm. The WJPP had
a significant effect on reducing the filtration loss of the drilling
fluid. With the increase in the concentration of WJPP, the filtration
loss of the drilling fluid decreased first and then increased. When
the concentration was 3%, the filtration loss of the drilling fluid
was the lowest and the filtration rate was 42.5%.
Figure 8
Filtration loss with
different concentrations of WJPP.
Filtration loss with
different concentrations of WJPP.
Filtration Loss Performance of WJPP and
Corn Starch
The filtration loss of 1% concentration of WJPP
and corn starch of the drilling fluid was compared.Table shows that both corn
starch and WJPP can reduce filtration loss of the drilling fluid,
and the filtration loss rate of corn starch is 37.5% and WJPP is 30%.
Table 6
Filtration Loss of WJPP and Corn Starch
category
base mud
corn starch
WJPP
filtration loss/mL
40
25
28
The results of the filtration loss evaluation experiment
about
WJPP showed that WJPP can reduce the filtration loss rate of the drilling
fluid and can be used as a filtrate loss additive for the drilling
fluid.
Analysis of Lubrication
Performance
The lubrication performance of the drilling fluid
usually includes
the lubrication property of mud cake and the lubrication property
of the drilling fluid itself. The lubricity of the drilling fluid
plays an important role in reducing downhole complex conditions such
as sticking and ensuring safe and rapid drilling. The effects of different
concentrations and particle sizes of WJPP on the lubrication performance
of the slurry were analyzed (Figure ). With the increase in the concentration of WJPP,
the lubrication coefficient of the drilling fluid shows a downward
trend. After the concentration of WJPP was higher than 3%, the lubrication
coefficient changed little.
Figure 9
Lubrication coefficient of WJPP at different
concentrations.
Lubrication coefficient of WJPP at different
concentrations.Figure shows
that the smaller the particle size is, the smaller the lubrication
coefficient is, and the better the lubrication performance is. The
shape of additives in the conventional drilling fluid is irregular
block or flake. Due to the high friction resistance between each other,
the lubrication performance of the drilling fluid is poor. The microstructure
analysis shows that the WJPP is mainly composed of the spherical particles,
which can reduce the sliding friction of irregular particles in the
drilling fluid and enhance the rolling friction performance. At the
same time, the polymer in WJPP adsorbs water molecules and forms a
hydration film, which plays a lubricating role and optimizes the lubrication
performance of the drilling fluid.
Figure 10
Lubrication coefficient of WJPP at different
particle sizes.
Lubrication coefficient of WJPP at different
particle sizes.
Microstructure
Analysis of Mud Cake with WJPP
Due to the quick-frozen effect
of liquid nitrogen, the mud cake
can keep its structure. There is only bentonite in the drilling fluid,
and the bentonite particles cannot form effective support, which leads
to the collapse of the mud cake structure after freeze-drying. After
adding WJPP, irregular particles including bentonite and WJPP participate
in the formation of mud cake. The adsorption bridge between WJPP particles
and bentonite particles makes the mud cake present a network structure
(Figures and 12), which restricts the water molecules to pass
through and reduces the filtration loss of the drilling fluid. At
the same time, the existence of the grid structure can also affect
the rheological properties of the drilling fluid.
Figure 11
Mud cake microstructure
before and after adding WJPP (SEM): (a)
bentonite mud and (b) mud cake of drilling mud with added WJPP.
Figure 12
Schematic diagram of the action mechanism of WJPP in the
drilling
fluid: (a) face to face contact, (b) reticular structure, and (c)
spatial grid structure.
Mud cake microstructure
before and after adding WJPP (SEM): (a)
bentonite mud and (b) mud cake of drilling mud with added WJPP.Schematic diagram of the action mechanism of WJPP in the
drilling
fluid: (a) face to face contact, (b) reticular structure, and (c)
spatial grid structure.
Effect
of WJPP on Particle Size of the Drilling
Fluid
The particle size of the drilling fluid with the size
of (+)54 μm WJPP was tested (Figure ). When WJPP was added, a particle size
distribution peak less than 0.5 μm appears in the drilling fluid.
The particle size distribution range of the drilling fluid was more
reasonable, which was helpful to reduce the filtration loss of the
drilling fluid by adsorption, plugging, and bridging.
Figure 13
Particle size distribution
of different drilling fluids.
Particle size distribution
of different drilling fluids.The maximum particle size of the drilling fluid with WJPP was larger
than that of WJPP itself and larger than that of bentonite mud. Because
of the poor solubility of WJPP, most of the particles are insoluble
in water. The adsorption and bridging effect between WJPP and bentonite
particles increase the particle size in the drilling fluid, which
proves the existence of adsorption and bridging effect between the
bentonite and WJPP particles.With the increase in the concentration
of WJPP, the content of
large particle size particles increased. The particle size distribution
of the drilling fluid was similar under the concentration of 3 and
5%, which indicated that the influence of WJPP on the particle size
distribution of the drilling fluid was reduced when the concentration
was more than 3%.
Mechanism Analysis of
WJPP on Drilling Fluid
Performance
According to the results of microstructure analysis,
particle size analysis, rheological property analysis, lubrication
performance analysis, infrared spectrum analysis, and other experimental
analysis results, the mechanism of WJPP on drilling fluid performance
is briefly introduced as follows:WJPP can affect the filtration loss
performance of the drilling fluid by plugging, adsorption bridging,
and viscosity effect. In addition, through the analysis of the last
part of the paper, we can see that it has a beneficial effect on reducing
the filtration loss.WJPP can affect the rheological properties
of the drilling fluid, such as viscosity and shear thinning by adsorption
and bridging. Also, it can improve the dynamic plastic ratio of the
drilling fluid, increase the viscosity of the system, and has a good
effect to a certain extent.WJPP can affect lubrication performance
of the drilling fluid by the effect of polymer adsorption film-forming
and friction-reducing effect of spherical particles.
Conclusions
The
WJPP presents different structural types, such as spherical,
fibrous, blocky, and flaky, with clear texture, obvious stratification
of blocky particles, and smooth surface of spherical particles, its
temperature tolerance is 273.9 °C, and it has a weak acidity
of water suspension.The WJPP can increase the viscosity, reduce
the filtration rate,
enhance the shear thinning and thixotropy, and reduce the lubrication
coefficient of the drilling fluid. Under the same concentration, with
the decrease in the particle size of WJPP, the shear thinning and
thixotropy of the drilling fluid were enhanced, the viscosity and
yield point increased, and the filtration loss and lubrication coefficient
decreased. At the same particle size, with the increase in WJPP, the
density of the drilling fluid decreased, the shear thinning increased,
the filtration loss and lubrication coefficient decreased, the viscosity
and yield point increased, and the thixotropy did not change significantly.Plugging, adsorption bridging, and viscosity affect the filtration
loss performance and rheological properties of the drilling fluid.
Also, the effect of polymer adsorption film-forming and friction-reducing
effect of spherical particles affects the lubrication performance
of the drilling fluid. All these results reveal that the WJPP can
be used to improve the rheological properties, filtration properties,
and lubrication properties of drilling fluids, showing a good application
prospect in drilling fluids.
Experimental Section
Materials and Equipment
Materials
Wild
jujube pit was used
in this study. Huawei bentonite was from Shandong Huawei Bentonite
company. Anhydrous sodium carbonate and sodium hydroxide were from
Sinopharm Chemical Reagent Co., Ltd.
Equipment
A six-speed viscometer
(ZDN-1), medium-temperature and -pressure filtration loss tester,
high-pressure/high-temperature instrument (GGS71-B), high-speed mixer
(GJD-B12K) and roller heater (XGRL-4A), and extreme pressure lubricator
were purchased from Chuangmeng instrument technology service Co. Ltd,
Tsingtao city. An ultrafine machine crusher (800Y) was manufactured
by Shanghai Machinery Factory. Omni Nano Brook 90 Plus particle size
analyzer was manufactured by Brookhaven Instruments Corp. The pH meter
(PHS-25) was manufactured by INESA Scientific Instrument Co. Ltd.
The freeze dryer was manufactured by Shanghai naai precision instrument
Co. Ltd. Scanning electron microscopes (ZEISS sigma300) were manufactured
by ZEISS Co. Ltd. The thermogravimetric analyzer (TG209-F3) was manufactured
by NETZSCH Co. Ltd. The laser particle size analyzer (Bettersize 2000)
was manufactured by Bettersize Co. Ltd.
Preparation
of WJPP
The wild jujube
was placed in a ventilated and dry place for drying for a few days.
The flesh was removed to obtain the jujube pit, and then, the pit
was placed in an oven at 80 °C for 12 h until dried. After that,
the wild jujube pit was crushed using a mechanical crusher and placed
in a beaker. After being soaked in deionized water for 24 h, the floating
objects were filtered out. The suspension was centrifuged, and the
solid phase was placed in an oven at 80 °C. After drying for
12 h, the WJPP with different particle sizes was obtained through
a sieve (Figure ).
WJPP generation process. (a) Wild jujube tree; (b) wild jujube
fruit; (c) wild jujube pit; (d) wild jujube pit fragment; (e) WJPP;
and (f) pulverizer (Photograph courtesy of Guowei Zhou. Copyright
2020).Three kinds of WJPPs were selected
and added into the water-based
bentonite mud at different concentrations to prepare the drilling
fluid (Table ).
Table 7
Particle Size of WJPP
particle
size range (μm)
expressions
(μm)
54–75
(+)54
75–100
(+)75
100–150
(+)100
Structural
Characterization of WJPP
Analysis of the Microscopic
Structure
The microstructure of samples was observed after
material extraction,
cleaning, fixation, dehydration, drying, and coating. A ZEISS SIGMA300
scanning electron microscope was used to observe the microstructure
of WJPP.
Infrared Spectroscopic
Analysis
When a beam of infrared rays of different wavelengths
are irradiated
on the molecules of WJPP, some infrared rays of certain wavelengths
are absorbed to form the infrared absorption spectra of WJPP. The
groups in WJPP can be analyzed by the results of infrared spectra,
and the groups in WJPP were analyzed using an infrared spectrometer
produced by NEXUS Company.
Thermogravimetric
Analysis
The heat
resistance of WJPP was analyzed using a TG209-F3 thermogravimetric
analyzer, which was produced by German NETZSCH Company, and the atmosphere
used is nitrogen gas and the heating rate is 5 °C/min.
Preparation of 4% Water-Based Bentonite Mud
The bentonite
was mixed into suspension with 8% concentration.
After hydrating for 24 h, the suspension was centrifuged. The clay
part was taken out, and the sand particles were removed. The clay
was dried and passed through a 100-mesh screen to obtain the purified
bentonite.One gram anhydrous sodium carbonate was added into
500 mL of water first. Also, 10 min later, 20 g of purified sodiumbentonite was added into water and stirred for 30 min at a speed of
10,000 rpm on the high-speed mixer.[24,27]
Preparation of the Water-Based Experimental
Drilling Fluid
WJPP with different concentrations was added
into the 4% water-based drilling fluid bentonite mud. The pH value
of the mud is adjusted at 11 by adding NaOH. The mixture was stirred
using a high-speed mixer to stir at a speed of 10,000 rpm for 30 min
to prepare the water-based experimental drilling fluid.[25]
Test of Rheological Property
After
pouring the experimental drilling fluid into the sample cup, we read
and recorded the value after the reading is stable when the speed
of the viscometer is 600 rpm.[26] Using the
same method, the values of 300, 200, 100, 6, and 3 rpm were measured.
After rotating for 10 s at 600 rpm and standing for 10 s, the maximum
value was read and recorded at 3 rpm. After rotating for 10 s at 600
rpm and standing for 10 min, the maximum value was read and recorded
at 3 rpm.[28]
Measurement
of Filtration Loss
We
poured the drilling fluid into the test container, covered it with
filter paper, and placed a measuring cylinder under the drain pipe.
We connected the pressure pipe and starting timing at the same time
of pressurization and measured the filtration volume at 6.9 MPa for
30 min.
Determination of the pH Value in Aqueous Solution
of WJPP
Different concentrations of WJPP suspensions were
prepared with deionized water, and the pH was determined using a PHS-25
pH meter.
Microscopic Structure
Analysis of Mud Cake
Preparation of Mud Cake
After
the filtration loss test, the mud cake obtained from the experiment
was quickly removed and frozen in liquid nitrogen for 10 min and then
the mud cake was placed in the freeze dryer for 5 h to dry.
Analysis of the Microscopic Structure
The ZEISS sigma
300 scanning electron microscope is used to observe
the microstructure of the mud cake formed in the filtration loss experiment
before and after adding WJPP.[29−31]