Anis H Fakeeha1,2, Ahmed S Al Fatesh1, Ahmed A Ibrahim1, Abdulrahman N Kurdi1,2, Ahmed E Abasaeed1. 1. Chemical Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia. 2. King Abdullah City for Atomic & Renewable Energy, Energy Research & Innovation Center (ERIC) in Riyadh, Riyadh 11451, Saudi Arabia.
Abstract
Yttria modified zirconia (YZ) supported on 5 wt % of Ni-based catalysts promoted with ceria (1-3 wt %) were prepared by the impregnation process to investigate their performance for dry reforming of methane. The reforming reactions, conducted at 700 °C and at atmospheric pressure using a CO2/CH4/N2 fixed feed ratio of 3/3/1, with a total flow rate of 70 mL/min, revealed that the ceria-promoted catalysts (xCe-Ni-YZ; x = 1-3 wt %) enhanced the CH4 and CO2 conversions as compared to the reference catalyst (Ni-YZ). A CO2 conversion of 85% was exhibited by the 3Ce-Ni-YZ catalyst. Despite increased conversions, xCe-Ni-YZ catalysts showed more amounts of carbon deposition as evidenced by the values of TGA, and hence were found to be less stable as compared to the reference Ni-YZ catalyst. The used and fresh catalysts were characterized by BET, H2-TPR, XRD, TEM, Raman, TPD, and TGA. TEM images displayed nanoparticle sizes of Ni in the fresh catalysts, while carbon filaments were formed on the spent catalysts. The CO2-TPD, H2-TPR, and BET results revealed the existence of only weak and moderate basic sites, the increase of total hydrogen consumption, and the surface area values with the addition of the Ce promoter, respectively. The TGA analysis showed that the Ce promoter increased the carbon deposition, while the Raman results indicated the dominance of crystallinity due to the graphitized carbon.
Yttria modified zirconia (YZ) supported on 5 wt % of Ni-based catalysts promoted with ceria (1-3 wt %) were prepared by the impregnation process to investigate their performance for dry reforming of methane. The reforming reactions, conducted at 700 °C and at atmospheric pressure using a CO2/CH4/N2 fixed feed ratio of 3/3/1, with a total flow rate of 70 mL/min, revealed that the ceria-promoted catalysts (xCe-Ni-YZ; x = 1-3 wt %) enhanced the CH4 and CO2 conversions as compared to the reference catalyst (Ni-YZ). A CO2 conversion of 85% was exhibited by the 3Ce-Ni-YZ catalyst. Despite increased conversions, xCe-Ni-YZ catalysts showed more amounts of carbon deposition as evidenced by the values of TGA, and hence were found to be less stable as compared to the reference Ni-YZ catalyst. The used and fresh catalysts were characterized by BET, H2-TPR, XRD, TEM, Raman, TPD, and TGA. TEM images displayed nanoparticle sizes of Ni in the fresh catalysts, while carbon filaments were formed on the spent catalysts. The CO2-TPD, H2-TPR, and BET results revealed the existence of only weak and moderate basic sites, the increase of total hydrogen consumption, and the surface area values with the addition of the Ce promoter, respectively. The TGA analysis showed that the Ce promoter increased the carbon deposition, while the Raman results indicated the dominance of crystallinity due to the graphitized carbon.
Researchers have recently
focused on the conversion of cheaper
raw materials including methane and carbon dioxide into syngas by
a reaction commonly known as methane reforming via CO2 or
dry reforming of methane (DRM).[1,2] Mitigating greenhouse
gases responsible for global warming and generating sustainable hydrogen
through purified biogas are the main benefits that attracted the scientific
community to DRM.[3,4] Considering the balance between
catalytic performance, availability, and price, Ni-based catalysts
are reported to have the potential to compete favorably against noble
metals catalysts.[5] Nonetheless, the existence
of side reactions such as carbon monoxide disproportionation and methane
decomposition brings a challenge that relates to deactivation of Ni-based
catalysts because of coke deposits.[6] Hence,
catalyst performance is mainly evaluated not only by the conversion
of CH4 and CO2 but also by the tendency of the
catalyst to minimize carbon deposition. Vasiliades et al. investigated
the CO2 reforming of methane over Ni and Pt and their bimetallic
alloys supported on Ce0.8Pr0.2O2−δ.[7] The authors quantified the origin of
carbon. It was found that the supported bimetallic Ni–Pt catalyst
offered overall a superb performance and stability after 50 h in DRM
at 750 °C. Charisiou et al. addressed the carbon formation in
the reforming of biogas.[8] The calculation
of catalytic stability upon unpromoted Ni/Al2O3, Ni/ZrO2, and Ni/SiO2 catalysts was performed
using different reaction temperatures in terms of particle sintering
and carbon formation. The results exhibited that the development and
type of carbonaceous formed on catalytic surfaces were determined
by the relationship aspects of the acidity/basicity, metal support
interaction, active phase particle size, and O2–
lability. In a different investigation, Charisiou et al. examined
Ni/Al2O3 and Ni/La2O3–Al2O3 catalysts for the biogas reforming reaction
using CH4/CO2.[9] The
study of stability tests at various reaction temperatures revealed
the formation of graphitized nanotubes and amorphous carbon on all
spent catalysts. Doping Al2O3 with La2O3 stabilizes the catalyst.The improvement of catalytic
performance can be achieved by employing
various strategies including catalyst design, for instance, using
singular synthetic methods,[10,11] adding promoters,[12,13] and/or selecting suitable oxide support.[12,14] Bellido et al.[15] studied the effect of
CaO on ZrO2 support for the DRM performance of Ni-based
catalysts. Based on catalyst characterizations, they revealed that
the electrical features of the support and the creation of the tetragonal
phases of CaO–ZrO2 solid solutions were the main
factors affecting catalytic activity. Taherian et al. prepared via
one one-pot method, yttria promoted Ni catalyst supported on MgO-modified
MCM-41 and tested for CO2 reforming of methane.[16] Their results displayed that the ordered mesoporous
structure of the support stayed even after the combination of the
metallic ions. Yttria improved catalyst reducibility, while the MgO
weakened the acidity of the support and increased the interactions
of the support and the metal. Petuning and Korovin investigated the
stabilization of the zirconia powder in a high-temperature phase state.
Y2O3 (7 wt %) was used to increase the stability
of this state at ambient temperature.[17] In a previous investigation, Yan et al. reported that the addition
of ZrO2 containing 3% mole fraction of Y2O3 into an A12O3 matrix of ceramic improved
the thermal shock resistance and mechanical properties.[18] In the fuel cells for power generations, it
is found that a solid oxide fuel cell is an essential type of fuel
cell, which uses an yttria-stabilized zirconia electrolyte. Ni supported
on stabilized zirconia are favored as the solid oxide fuel cell anodes
despite their high electrochemical activity for hydrogen oxidation
and great stability under solid oxide fuel cell operating conditions.[19] Asencio et al. investigated the performance
of Ni supported on mixed oxides of Y2O3 and
ZrO2 catalysts using oxidative biogas reforming.[20] They found that a higher wt % of yttria (20
and 40%) in the support improved the conversion performance of the
feed. The formation of Y2O3–ZrO2 and NiO–Y2O3 solid solutions enhanced
the conversion rates of CO2 and CH4 into CO
and H2. The development of O2 vacancies in the
yttria modified ZrO2 supports enhanced the elimination
of the coke deposited on the Ni surface during the oxidative biogas
reforming.Charisiou et al. examined the activity and stability
performance
of a Ni catalyst supported over Y2O3–ZrO2 in the glycerol steam reforming reaction.[21] Their results showed an increase in the O2 storage
size of the support and the intermediate strength acid sites of the
catalyst, resulting from adding Y2O3 that stabilized
the ZrO2 tetragonal phase. The Y2O3–ZrO2 supported Ni catalyst offered more stable
monodentate carbonates. Additionally, the catalyst showed significantly
smaller Ni particles and higher Ni surface concentration. These properties
impact the product distribution by augmenting the selectivity and
H2 yield and blocking the conversion of CO2 to
CO.Furthermore, ceria reveals the features of discharging and
storing
O2. Consequently, the reduction of Ce4+→ Ce3+ causes the creation of O2 vacancies.[22] The discharge of O2 takes place in an O2-insufficient medium, while reoxidation
happens in an O2-adequate medium.[23]The addition of Ce as a promoter to a Pt/ZrO2 catalyst
for DRM was evaluated at different feed compositions and reaction
temperatures.[24] The effect of the synthesis
method i.e., impregnation approach and the extent of the Ce promoter
on the catalyst activity and stability showed that co-impregnating
1% cerium to the Pt/ZrO2 catalyst displayed the optimum
catalytic stability and activity. The strong interaction between Ce
and Pt phases was established to be mainly responsible for the high
activity performance.[24] In the automotive
catalysts, adding the CeO2 promoter permits the catalyst
to work over an extensive range of air/fuel fractions, specifically,
CeO2 can offer O2 to oxidize HCs and CO.[25] Also, CeO2 is identified to improve
the conversions of NO and CO,[26] support
water gas shift at lower temperature,[27] stabilize the dispersion of active metal,[28] and decrease the sintering of supports induced by the heat.Markaryan et al. studied the characterization of redox features
and the phase structure of Y2O3–CeO2–ZrO2 and CeO2–ZrO2 solid solutions via electron paramagnetic resonance (EPR),
X-ray diffraction (XRD), and temperature-programmed reduction (TPR)
methods.[29] Goula et al. elaborated the
catalytic efficiency of Ni dispersed on ZrO2, La2O3–ZrO2, and CeO2–ZrO2 supports for the dry reforming of methane in the temperature
range of 500–800 °C.[30] Ni supported
on La + Zr and Ce + Zr displayed improved basicity and oxygen ion
lability, which led to excellent catalytic efficiency and stability.
The spent catalysts of Ni–La + Zr and Ni–Zr generated
the carbon deposit of filamentous tube, while N/Ce + Zr produced carbon
tubes.It has been found that doping of 10 mol % of Y2O3 stabilizes a cubic structure and helps the reduction
of the
catalyst. The development of O–2 anion radicals
on the surface of Y2O3–CeO2–ZrO2 and CeO2–ZrO2 was considered. Higher activity of O–2 in the
reoxidation of the catalysts and toward CO was noticed for yttria
doped CeO2–ZrO2.In this contribution,
we evaluate the effect of the Ce promoter
over Ni-based catalysts supported on zirconia modified with yttria
in the catalytic reforming of CH4 with CO2.
We demonstrate that the Ce addition to the supported Ni catalysts
improves the catalytic performance through enhanced reducibility of
promoted catalysts. These findings further correlate with the characterization
results before and after the reaction.
Results
and Discussion
Table exhibits
the pore volume, BET, and monolayer capacity data. The results demonstrate
that the BET increases slightly after the addition of the Ce promoter
to Ni–YZ catalysts. It is moreover evident that the pore volume
increased as the amount of Ce increased, which shows that the Ce promoter
enhanced the porosity. The monolayer capacity data show that Ce addition
promotes monolayer adsorption, which may influence the catalytic activity
performance of these catalysts. It is well established that the increase
in the specific surface area is associated with the increase in catalytic
activity.[31,32] The increase of the hydrogen consumption
and the deactivation factor with the increase of the cerium loadings
denotes that the promoter enhances the BET of the catalysts and the
increase of carbon formation, respectively.
Table 1
Physicochemical
Properties of Ce Promoted
Ni–YZ Catalysts
samples
BET (m2/g)
pore
volume (cm3/g)
pore size
(nm)
monolayer
capacity (cm3/g)a
overall H2 consumption (μmol/g)b
DF (%)c
Ni–YZ
5.8
0.027
21.5
1.33
1200
4.93
1Ce–Ni–YZ
6.9
0.042
27.0
1.59
1324
8.16
2Ce–Ni–YZ
8.0
0.042
22.9
1.84
1740
7.32
3Ce–Ni–YZ
9.0
0.050
23.9
2.07
1885
10.05
From BET.
From H2-TPR.
From BET.From H2-TPR.Figure displays
the XRD profiles of the synthesized catalysts. It is evident from
the given XRD patterns that both the reference (Ni–YZ) and
Ce-promoted Ni–YZ catalysts exhibit characteristic peaks of
NiO (JCPDS: 01-073-1519) and tetragonal phase of YZ (JCPDS: 00-017-0923).[32,33] It is worthy to notice that Ce-promoted catalysts caused a decline
in the intensity of NiO peaks at 37.2 and 43°, which can be credited
to better dispersion of NiO species over the support surface through
the promotion of a monolayer as indicated by BET results (Table ). Furthermore, no
peaks of CeO2 are detected, which can be ascribed to the
small amount of Ce that is beyond the detection limits of XRD. Table shows the crystalline
size calculation of various catalysts using the Debye–Scherrer
method. 2Ce–Ni–YZ gives the smallest size.
Figure 1
XRD patterns
of YZ and xCe–Ni–YZ
as-synthesized catalysts [x = 0–3 wt %]. Solid
up triangle (▲), tetragonal phase of YZ; solid diamond (⧫),
NiO.
Table 2
Crystalline Parameters
Computed from
the XRD Results
catalyst
FWHM
2 theta (NiO)
crystalline
size (NiO; plane 200)
d (200)
cell parameter
(NiO; cubic a = b = c)
Ni–Y Zr
0.3936
43.55
21.08011608
0.207783
0.415566
Ni1Ce–Y Zr
0.4723
43.52
17.56750728
0.207942
0.415884
Ni2Ce–Y Zr
0.551
43.61
15.05831886
0.207512
0.415024
Ni3Ce–Y Zr
0.3936
43.33
21.08011608
0.208823
0.417646
XRD patterns
of YZ and xCe–Ni–YZ
as-synthesized catalysts [x = 0–3 wt %]. Solid
up triangle (▲), tetragonal phase of YZ; solid diamond (⧫),
NiO.The reduction or activation temperature
of the metal oxide is an
important parameter, which is computed via hydrogen-based H2-TPR. Moreover, reduction profiles provide an insight into the metal
support interaction, which also contributes to determining the catalytic
performance. Figure presents the reduction profiles of reference (Ni–YZ) and
Ce-promoted Ni–YZ catalysts. The reduction profiles can be
deconvoluted into two peaks: peak 1 (red) and peak 2 (green). For
the reference Ni–YZ catalyst, the first peak (350 °C)
is assigned to the reduction of NiO species with a weaker interaction
with the YZ support, and peak 2 (455 °C) is ascribed to the moderately
reduced NiO species intermingling with the YZ support. It is noteworthy
that Ce promotion affected the reducibility of NiO species and the
first peak is shifted from 350 to 290 °C and the second peak
shows a shift of 55 °C toward left, indicating that the addition
of 1 wt % of Ce enhanced NiO reducibility or metal support interaction
becomes weaker as compared with the reference catalyst (Ni–YZ).
The increase in the amount of Ce to 2 and 3 wt % also demonstrates
the enhanced NiO reducibility.
Figure 2
H2-TPR profiles of Ni–YZ
and xCe–Ni–YZ as-synthesized catalysts
[x = 1–3 wt %].
H2-TPR profiles of Ni–YZ
and xCe–Ni–YZ as-synthesized catalysts
[x = 1–3 wt %].The catalytic activity results in terms of conversions of the feed
and the product against the reaction time for Ce-promoted Ni–YZ
catalysts are presented in Figures (–5). From Figures and 4, it is clear that Ce-promoted catalysts xCe–Ni–YZ (x = 1–3
wt %) outperformed the reference catalyst (Ni–YZ). For instance,
2Ce–Ni–YZ and 3Ce–Ni–YZ catalysts showed
the initial CH4 conversion (after 20 min) of 84.5 and ∼82%,
respectively, while the 1Ce–Ni–YZ catalyst displayed
the initial CH4 conversion (after 20 min) of ∼73.5%
as compared to ∼71% for the Ni–YZ catalyst. It is noteworthy
that final CH4 conversions (after 450 min) were found to
be the same (67.5%) for 1Ce–Ni–YZ and Ni–YZ.
Similarly, the final CH4 conversions for 2Ce–Ni–YZ
and 3Ce–Ni–YZ were ∼76%. Figure shows that all the catalysts (xCe–Ni–YZ and Ni–YZ) that exhibited CH4 conversions are less than the corresponding CO2 conversions,
confirming the existence of a reverse water gas shift reaction (CO2 + H2 ↔ CO + H2O).[34,35]
Figure 3
CH4 conversion vs time-on-stream at 700 °C for
Ni–YZ and xCe–Ni–YZ as-synthesized
catalysts [x = 1–3 wt %].
Figure 5
Hydrogen
ratio over carbon monoxide against time-on-stream at 700
°C for Ni–YZ and xCe–Ni–YZ
as-synthesized catalysts [x = 1–3 wt %].
Figure 4
CO2 conversion vs time-on-stream at 700 °C for
Ni–YZ and xCe–Ni–YZ as-synthesized
catalysts [x = 1–3 wt %].
CH4 conversion vs time-on-stream at 700 °C for
Ni–YZ and xCe–Ni–YZ as-synthesized
catalysts [x = 1–3 wt %].CO2 conversion vs time-on-stream at 700 °C for
Ni–YZ and xCe–Ni–YZ as-synthesized
catalysts [x = 1–3 wt %].Hydrogen
ratio over carbon monoxide against time-on-stream at 700
°C for Ni–YZ and xCe–Ni–YZ
as-synthesized catalysts [x = 1–3 wt %].Promoter combination plays a helpful role in catalytic
activity,
crediting to their capabilities in upgrading active metal scattering
and enhancing the dispersion of metal Ni and resisting sintering.
Cerium is a versatile promoter due to its strong reducibility features.
This may be attributed to its ability to store/release oxygen in O2 excess/deficient situation, triggering the redox between
Ce+3 and Ce+4 along with the generation of O2 vacancies. O2 vacancies are at one point of view
on the effective active sites for the adsorption/activation of DRM
reactants, and conversely, it is the origin of gasification/oxidation
of formed carbon, producing CO. In the O2 deficiency circumstance,
Ce oxide as an O2 donor may permit oxygen atoms to flow
liberally on the catalyst surface on which formed carbon as an O2 acceptor uses O2, thus gasifying into species
like CO and CO2. In other words, ceria releases lattice
oxygen while varying the oxidation state from Ce+4 to Ce+3, consequently creating oxygen vacancies.[36]where Ol = lattice O2; Ov = O2 vacancy.On the other hand,
in O2 plentiful situations, O2 vacancies are
refilled, as Ce could keep O2 as
lattice O2 while changing Ce+3 to Ce+4.CeO2 forms solid
solutions with support elements (ZrO2 and Y2O3) that produce abundant O2 vacancies and
strong metal support interaction to render
thermal stability. However, as the time increases, owing to the thermal
aging and high temperature operation, oxygen vacancies begin to diminish,
finally triggering the high rate of carbon formation.[37] Hence, the formed O2 is not adequate to contest
with the carbon accumulation and the rate of carbon growth surpasses
the rate of its gasification. This explains the higher amounts of
carbon deposits for the Ce-promoted catalysts as depicted by the TGA
analysis.The deactivation factor (DF) is the measure of catalyst
stability. Table indicates
that despite
enhanced conversions, Ce-promoted catalysts showed lower stability
performance as compared to the reference catalyst. This can be described
with H2/CO ratio results displayed in Figure . The H2/CO ratios
less than unity mean more CO2 at the outlet, which generates
more CO. Since Ce-promoted catalysts exhibited better dispersion (Figure ) and more reducibility
(Figure ) than a reference
catalyst, they enhanced the catalytic activity but they also promoted
side reactions such as methane decomposition (CH4 →
C + 2H2) and CO disproportionation (2CO → C + CO2) that caused more carbon deposition over Ce-promoted catalysts.
Further, from the XRD diffractogram, the absence of peaks that could
be assigned to pure ceria or zirconia could mean that a bonding has
occurred between these two to form a CeO2–ZrO2 solid solution. This solid solution would hinder the oxygen
storage/donation capability of CeO2 that leads to the reverse
shift in the redox behavior between Ce4+ and Ce3+, which is responsible for the creation of oxygen vacancy. This redox
behavior is thought to be the driving force for the oxidation of carbon
deposits. These findings further validate with the TGA of the catalysts
post-reaction, as presented in Figure . The TGA-based quantitative measurement of carbon
deposition in terms of weight loss shows that 3Ce–Ni–YZ
had the highest weight loss (57%) while the reference catalyst (Ni-YZ)
just had 18% weight loss, indicating a stable performance.
Figure 6
Weight loss
vs temperature for Ni–YZ and xCe–Ni–YZ
[x = 1–3 wt %] used
catalysts operated at 700 °C for 7.5 h.
Weight loss
vs temperature for Ni–YZ and xCe–Ni–YZ
[x = 1–3 wt %] used
catalysts operated at 700 °C for 7.5 h.Raman is a tool that provides additional information about the
graphitization degree and nature of the carbon deposited over the
spent samples. Figure shows the Raman spectra of the spent samples. In this figure, the
spectra can be classified into two regions. The first region is between
1200 and 1700 cm–1 and the second region lies between
2000 and 2800 cm–1. In the area between 1200 and
1700 cm–1, the occurrence of distinctive two peaks,
D-band and G-band, is prevailing; the first positioned at 1340 cm–1 is for D-band, which denotes imperfections due to
a disorder double resonance technique attributable to the collapse
of the normal wave vector selection rule[38] and the second positioned at 1575 cm–1 is for
G-band, which symbolizes graphite. It is the output of vibration of
adjacent carbon atoms on the seamless hexagonal graphite. Meanwhile,
the band at 2675 cm–1 is for 2D, which was formed
from the merges and overtones of the bands of the first region.[38] The amount of crystallinity of the carbon made
in the course of a reaction may be properly estimated from the comparative
intensity measurements of the D and G bands (ID/IG). Lower ratios indicate the
dominance of crystallinity due to the graphitized carbon. For the
investigated catalysts here, the values of ID/IG were 0.63, 0.69, 0.53, and
0.79 for the Ni–YZ, 1Ce–Ni–YZ, 2Ce–Ni–YZ,
and 3Ce–Ni–YZ, respectively. The crystallinity of the
2Ce–Ni–YZ catalyst is more pronounced than other catalysts,
and its graphitization degree was obviously enhanced. These results
elucidated the enhanced activity and the 2Ce–Ni–YZ catalyst
stability in terms of time-on-stream (TOS).
Figure 7
Raman spectra of the
Ni–YZ and Ce-promoted Ni–YZ
used catalysts operated at 700 °C for 7.5 h.
Raman spectra of the
Ni–YZ and Ce-promoted Ni–YZ
used catalysts operated at 700 °C for 7.5 h.
CO2-Temperature-Programmed Desorption
(CO2-TPD)
To comprehend the basic profile of the
catalyst surface, CO2-TPD has been performed and displayed
in Figure . The desorption
peaks qualitatively classified the catalyst surface into four categories
of basic regions.[39] The peak below 100
°C specifies weak basic sites associated with surface hydroxyl,
below 200 °C for medium strength basic sites associated with
carbonates, the peak at 250–350 °C for strong basic sites
related to isolated O2– species and above
400 °C for super basic sites of carbonates.[40] All catalysts have somewhat weak and medium strength basic
sites. Remarkably, the 2Ce–Ni–YZ catalyst exhibited
higher intensity of medium basic sites. This could be a strong revealing
of the best activity among the rest of the catalysts.
Figure 8
CO2-TPD profiles
of YZ; Ni–YZ and Ce-promoted
Ni–YZ used catalysts operated at 700 °C for 7.5 h.
CO2-TPD profiles
of YZ; Ni–YZ and Ce-promoted
Ni–YZ used catalysts operated at 700 °C for 7.5 h.Comprehensive examination of the morphology of
catalysts was conducted
by TEM. Typical TEM overviews of the fresh catalysts, 9A and 9C, and
spent catalyst samples, 9B and 9D, obtained after 450 min of reaction
time in the dry reforming of CH4 at 700 °C is presented
in Figure . From qualitative
perspective, carbon deposits on the nonpromoted Ni–YZ and promoted
2Ce–Ni–YZ is prevalently carbon tubes. The TEM image
of the fresh Ni–YZ catalyst is shown in Figure A. It is obvious that the TEM image displays
that the Ni is homogeneously scattered over the surface of the support.
The particle size distribution as shown in Figure A, is between 2 and 9 nm with an average
value of 4.67 nm. On the contrary, for its used sample as shown in Figure B, the Ni particles
are not visible. Its particle size distribution as depicted in Figure B lies between
2 and 20 nm, with a mean value of 5.30 nm. Large amounts of coke are
formed mostly in the form of carbon tubes. Figure C presents the TEM image of the freshly
promoted 2Ce–Ni–YZ catalyst. The Ni particles are found
to be homogeneously deposited on the support surface, and the particle
size distribution as depicted in Figure C ranges between 2 and 16 nm, with an average
value of 5.00 nm. For the used 2Ce–Ni–YZ catalyst in Figure D, the Ni particle
continues to be visible on the support, which demonstrates that this
catalyst is relatively more resistant to leaching. The particle distribution
for this spent catalyst is displayed in Figure D. The distribution values scatter in the
range of 2–18 nm with a mean value of 6.50 nm. Despite the
analogous structure of carbon deposits on both promoted and nonpromoted
catalysts, it is immediately obvious that Ce strongly favors the coking
process of the Ni–YZ catalyst during DRM at 700 °C.
Figure 9
Displays TEM
images of (A) fresh Ni–YZ, (B) used Ni–YZ,
(C) fresh 2Ce–N–YZ, and (D) used 2Ce–Ni–YZ
catalysts.
Figure 10
Particle size distribution of (A) fresh
Ni–YZ, (B) used
Ni–YZ, (C) fresh 2Ce–Ni–YZ, and (D) used 2Ce–Ni–YZ
catalysts.
Displays TEM
images of (A) fresh Ni–YZ, (B) used Ni–YZ,
(C) fresh 2Ce–N–YZ, and (D) used 2Ce–Ni–YZ
catalysts.Particle size distribution of (A) fresh
Ni–YZ, (B) used
Ni–YZ, (C) fresh 2Ce–Ni–YZ, and (D) used 2Ce–Ni–YZ
catalysts.
Conclusions
Yttria modified ZrO2 supported Ni-based catalysts promoted
with 1–3 wt % of Ce were successfully synthesized via the impregnation
method and tested for DRM. The activity and stability tests on the
catalysts revealed that, despite the improved activity of Ce-promoted
catalysts, these catalysts were found to be less stable than the reference
catalyst (Ni–YZ). An optimum Ce loading of 2% was achieved.
The TGA analysis showed that the addition of the Ce promoter enhanced
the carbon formation. TEM images of the spent catalysts displayed
carbon filaments. The CO2-TPD, analysis pointed out the
lack of strong basic sites. The TGA and the Raman analysis showed
that the Ce promoter increased the carbon deposition, while the Raman
indicated the dominance of crystallinity due to the graphitized carbon.
Besides the changes in the preparation and operating conditions, the
combination of Ce and Ni in the form of bimetallic catalysts is suggested
using the same support. The replacement of Ce with other elements
that do not favor the formation of carbon such as Ca and Mg are advised.
We also recommend the addition of pure oxygen in the feed so that
partial and dry reforming of methane occurs simultaneously.
Experimental Section
Catalyst Preparation
The wet impregnation
technique was implemented for the formation of the catalysts. The
mixed supports of zirconium oxide and 13% Y2O3 along with the Ni acquired from the nickel nitrates [Ni(NO3)2·6H2O; 99.7% pureness] formed the desired
ingredients. Distilled water was used to dissolve the ingredients.
A 5 wt % Ni was fixed in the catalyst preparation. The solution temperature
was raised to 90 °C. The mixing of the solution was kept for
3 h. After that, the drying and the calcination of the samples were
performed at 125 °C for 12 h and at 600 °C for 3 h, respectively.
Promoted cerium (1, 2, and 3 wt %) catalysts were prepared by co-impregnating
Ce(NO3)3·6H2O and nickel with
the support using the identical way stated earlier. For simplicity,
Ce-promoted Ni supported on modified zirconium oxide by 13% Y2O3 catalysts will be designated as xCe–Ni–YZ (where x symbolizes the %
of Ce in the catalyst.
Catalyst Characterization
The catalysts
were characterized by various experimental skills. The specific surface
area of catalysts was computed via nitrogen (N2) physisorption
at −197 °C. A Micromeritics Tristar II 3020 unit was used
to obtain the surface area via standard Brunauer–Emmett–Teller
(BET). X-ray diffraction of Rigaku (Miniflex), employing the radiations
of Cu Kα, was used to examine the configuration of the produced
catalysts. Diffraction peaks documented in a 2θ range between
11 and 81° were employed to classify the phases of the catalysts.
Carbon deposition over the surface of spent catalysts was quantified
by means of thermogravimetric analysis (TGA) in atmospheric air via
an EXSTAR SII TG/DTA 7300 analyzer. For estimating catalyst reducibility,
the H2-TPR measurements were conducted on Micromeritics
Auto Chem II 2920 apparatus. Raman spectroscopy provided the graphitization
degree and the type of carbon deposited over the used catalysts. A
laser Raman (NMR-4500) spectrometer (JASCO, Japan) was employed to
record the Raman spectra of the spent catalysts. An excitation beam
with a 532 nm wavelength was used.The structure of the used
samples was seized using a transmission electron microscope “120
kV JEOL JEM-2100F”. Transmission electron microscopy (TEM)
micrographs were documented at 120 kV.
Catalytic
Reaction
The DRM reactions
were accomplished using a stainless steel fixed reactor (9.1 mm diameter
and 300 mm long) operated at 1 atm. The reactor was from PID Eng.
& Tech Microactivity Reference Company. A 0.1 g of the catalyst
was activated by a H2 flow of 1200 mL/h for 1 h at 700
°C. Then, N2 treatment of the bed for 15 min was followed
to eliminate the physisorbed H2. In a typical test, the
proportion CO2/CH4/ N2 was set to
3/3/1 at 4.2 L/h, generating 42 L (h·gcat)−1 of gas hourly space velocity. A conductivity detector “GC-2014
SHIMADZU” determined the feed and output gas compositions.
Afterward, N2 gas was used to cool the reactor. Then, the
characterization of the catalysts was analyzed. Finally, the reproducibility
was executed by taking the mean value of three runs. The expressions
for CO2 and CH4 conversions and the hydrogen
to carbon monoxide ratio are given as:
Authors: Ahmed Sadeq Al-Fatesh; Rutu Patel; Vijay Kumar Srivastava; Ahmed Aidid Ibrahim; Muhammad Awais Naeem; Anis Hamza Fakeeha; Ahmed Elhag Abasaeed; Abdullah Ali Alquraini; Rawesh Kumar Journal: ACS Omega Date: 2022-05-03
Authors: Abdulrahman N Kurdi; Ahmed A Ibrahim; Ahmed S Al-Fatesh; Abdullah A Alquraini; Ahmed E Abasaeed; Anis H Fakeeha Journal: RSC Adv Date: 2022-04-07 Impact factor: 3.361