| Literature DB >> 33469268 |
Advait V Badkar1, Rajesh B Gandhi2, Shawn P Davis3, Michael J LaBarre4.
Abstract
Subcutaneous (SC) delivery of biologics has traditionally been limited to fluid volumes of 1-2 mL, with recent increases to volumes of about 3 mL. This injection volume limitation poses challenges for high-dose biologics, as these formulations may also require increased solution concentration in many cases, resulting in high viscosities which can affect the stability, manufacturability, and delivery/administration of therapeutic drugs. Currently, there are technologies that can help to overcome these challenges and facilitate the delivery of larger amounts of drug through the SC route. This can be achieved either by enabling biologic molecules to be formulated or delivered as high-concentration injectables (>100 mg/mL for antibodies) or through facilitating the delivery of larger volumes of fluid (>3 mL). The SC Drug Delivery and Development Consortium, which was established in 2018, aims to identify and address critical gaps and issues in the SC delivery of high-dose/volume products to help expand this delivery landscape. Identified as a high priority out of the Consortium's eight problem statements, it highlights the need to shift perceptions of the capabilities of technologies that enable the SC delivery of large-volume (>3 mL) and/or high-dose biologics. The Consortium emphasizes a patient-focused approach towards the adoption of SC delivery of large-volume/high-concentration dosing products to facilitate the continued expansion of the capabilities of novel SC technologies. To raise awareness of the critical issues and gaps in high-dose/volume SC drug development, this review article provides a generalized overview of currently available and emerging technologies and devices that could facilitate SC delivery of high-dose/volume drug formulations. In addition, it discusses the challenges, gaps, and future outlook in high-dose/volume SC delivery as well as potential solutions to exploit the full value of the SC route of administration.Entities:
Keywords: drug delivery technologies; high-dose biologic; intravenous drug delivery; large-volume subcutaneous delivery; patient preference; subcutaneous drug delivery
Year: 2021 PMID: 33469268 PMCID: PMC7812053 DOI: 10.2147/DDDT.S287323
Source DB: PubMed Journal: Drug Des Devel Ther ISSN: 1177-8881 Impact factor: 4.162
Figure 1Overview of the current technology/device landscape to facilitate the subcutaneous (SC) delivery of large-volume (typically >3–25 mL but as high as 600 mL) and high-dose biologics in a home, office, or clinical/infusion center.
Formulation and Device Technologies Enabling SC Delivery of High-Dose Biologics
| Type | Technology (Manufacturer) | Key Features | References |
|---|---|---|---|
| Formulation technologies that form fluid suspensions | XerijectTM (Xeris Pharmaceuticals, Chicago, IL, USA) | Uses specialized particle engineering techniques to create paste formulations | [ |
| ElektrojectTM (Elektrofi, Boston, MA, USA) | Uses a gentle atomization/desiccation procedure to create microparticles with high protein loading with improved long term physical and chemical stability | [ | |
| MicroglassificationTM (Lindy Biosciences, Durham, NC, USA) | Enables the dehydration of proteins or other biologics into stable, spherical microbeads | [ | |
| Crystalomics® (Althea/Ajinomoto Bio-Pharma, San Diego, CA, USA) | Creates crystal suspensions | [ | |
| Formulation technologies that minimize intermolecular interactions in solution to reduce viscosity of high-concentration formulations | ArestatTM (Arecor, Little Chesterford, UK) | Uses buffering agents and formulation excipients to improve protein/peptide stability in aqueous solutions | [ |
| BioChaperone® (Adocia, Lyon, France) | Forms a molecular complex with therapeutic proteins of interest that improves their solubility and stability | [ | |
| EXCELSETM (ExcelseBio, Thousand Oaks, CA, USA) | Uses a customized amino acid blend that coats key molecular regions responsible for the increase in viscosity, thereby preventing clumping and protein instability | [ | |
| Devices that allow for SC injection of high viscosity formulations | Safelia® autoinjector (Nemera, La Verpillière, France) | Uses a cam system to manage the increased spring force to deliver 1 or 2.25 mL fluids of up to 1000 cP viscosity | [ |
| Autoject® Visco autoinjector (Owen Mumford, Oxfordshire, UK) | Uses a velocity regulator to minimize shock and noise | [ | |
| YpsoMate 2.25 Pro autoinjector (Ypsomed, Burgdorf, Switzerland) | Uses a drive system with constant force to deliver up to 2.25 mL of up to 50 cP viscosity | [ | |
| Rotaject® autoinjector (SHL Group, Zug, Switzerland) | Uses torsion springs and regulators to control the application of force over time to deliver 1 or 2.25 mL fluids of up to several 100 cP viscosity | [ | |
| Vapoursoft® powered autoinjectors (Bespak, King’s Lynn, UK) | Uses the expansion of a compressed gas to replace spring force and minimize the impact on primary containers to deliver 1 or 2.25 mL | [ | |
| AutoTouch™ autoinjector (Amgen, Thousand Oaks, CA, USA) | Uses electromechanical motors to finely control the application of force over time and tailor injection rate to patient preference | [ | |
| ArQ®-Bios (Oval Medical Technologies, Cambridge, UK) | Uses cyclo-olefin co-polymer containers that are strong enough to withstand the stresses of delivering 1 mL of a 1000 cP fluid in 5 seconds | [ |
Device Technologies Enabling SC Delivery of Large-Volume Biologics
| Technology (Manufacturer) | Key Features | References |
|---|---|---|
| SmartDose® 3.5 injector (West Pharma, Exton, PA, USA) | SC delivery of 3.5 mL at a customizable, pre-programmed delivery time | [ |
| CRONO ambulatory infusion pumps (Canè Medical Technology, Rivoli TO, Italy) | Can be worn on elastic belt or collar strap for SC infusions of up to 100 mL | [ |
| Infusion Pump (Sensile Medical, Olten, Switzerland) | SC delivery of 20 mL at flexible flowrates using an infusion pump worn on belt or in a belt-pouch | [ |
| Libertas™ autoinjector (BD, Franklin Lakes, NJ, USA) | SC delivery of 2–5 mL and 5–10 mL with viscosities up to 50 cP | [ |
| Lapas® patch pump (Bespak, King’s Lynn, UK) | Uses Bespak’s Vapoursoft® technology to deliver both viscous/non-viscous formulations over a range of different volumes and delivery times | [ |
| enFuse® on-body platform (Enable Injections, Cincinnati, OH, USA) | SC delivery of up to 50 mL with a prefilled or user-filled syringe | [ |
| Wearable injectors (Sonceboz, Sonceboz-Sombeval, Switzerland) | SC delivery of up to 20 mL of fluids up to 100 cP at programmable dosing rate | [ |
| Wearable injection devices (Sorrel Medical, Netanya, Israel) | SC delivery of 3, 5, 10, 20, and 25 mL of high viscosity fluids | [ |
| DrugDeliverySystems (Weibel, Zug, Switzerland) | SC delivery of 25 mL of high viscosity fluids | [ |
| YpsoDose® (Ypsomed, Burgdorf, Switzerland) | SC delivery of 2–10 mL of fluids with a range of viscosities | [ |
Abbreviation: OBDS, on-body delivery systems.