Many advantageous properties of cross-linked polymers relate to their network structures. In this study, network structures of three DGEBA-based epoxy systems at various DGEBA monomer sizes were investigated via equilibrium swelling and glass transition behavior. Each system was cured with a tetra-functional diamine, 4,4'-methylenebiscyclohexanamine, in the presence of a nonreactive solvent, i.e., THF at a solvent-to-monomer volume fraction ranging from 0 to 92%. Experimental results revealed that the conventional swelling model (the Dušek model) accurately calculates M c values of the cured gels prepared in moderate dilute environments, up to approximately 60% by volume of THF. For gels cured in extreme dilute environments, i.e., in the presence of above 60% by volume of THF, the calculated M c values using the Dušek model were found to increase sharply as a function of the initial solvent content. The observed dramatic increase in M c values was not supported by the dry T g of the identical polymer systems. In fact, the dry T g values of the polymer systems were found to be relatively insensitive to the initial solvent content. A modification was proposed to the Dušek model that incorporates an additional term, which accounts for the probability of finding elastic chains in a polymer network. Using the modified equation, M c values were varied as expected with the molecular weight of DGEBA and insensitive to the amount of the solvent initially used during cure. Furthermore, the modified M c values were shown to be consistent with the dry T g values in view of the Fox and Loshaek model.
Many advantageous properties of cross-linked polymers relate to their network structures. In this study, network structures of three DGEBA-based epoxy systems at various DGEBA monomer sizes were investigated via equilibrium swelling and glass transition behavior. Each system was cured with a tetra-functional diamine, 4,4'-methylenebiscyclohexanamine, in the presence of a nonreactive solvent, i.e., THF at a solvent-to-monomer volume fraction ranging from 0 to 92%. Experimental results revealed that the conventional swelling model (the Dušek model) accurately calculates M c values of the cured gels prepared in moderate dilute environments, up to approximately 60% by volume of THF. For gels cured in extreme dilute environments, i.e., in the presence of above 60% by volume of THF, the calculated M c values using the Dušek model were found to increase sharply as a function of the initial solvent content. The observed dramatic increase in M c values was not supported by the dry T g of the identical polymer systems. In fact, the dry T g values of the polymer systems were found to be relatively insensitive to the initial solvent content. A modification was proposed to the Dušek model that incorporates an additional term, which accounts for the probability of finding elastic chains in a polymer network. Using the modified equation, M c values were varied as expected with the molecular weight of DGEBA and insensitive to the amount of the solvent initially used during cure. Furthermore, the modified M c values were shown to be consistent with the dry T g values in view of the Fox and Loshaek model.
Thermosets are polymeric
materials that form cross-linked network
structures upon curing. Among these cross-linked polymers, epoxy thermosets
are one of the most widely used materials due to their relatively
high mechanical strength to weight ratio,[1] good thermal and electrical insulating properties, simple and inexpensive
processing, and relatively long service life for their typical applications,
particularly under humid conditions.[2] Fundamental
studies show that the physical and mechanical properties of these
materials can be linked to their molecular structures and chemistry,
and many of the excellent properties of epoxy materials are due to
their densely cross-linked networks.[3,4]One fundamental
parameter used to quantify polymer network structures
is the molecular weight between cross-links (Mc).[5,6] Among techniques used to calculate Mc, two well-defined methods are those based
on equilibrium swelling theory[7] and rubber-elasticity
theory.[8,9] Equilibrium swelling theory, which was used
to characterize porous epoxy polymers in this study, was introduced
by Frenkel.[10] It was later investigated
and established by Flory–Rehner[11,12] and was further
developed by Dušek[13,14] and Bray–Merrill.[15] This theory is extensively used to characterize
the network structure of the hydrogels prepared in water[16,17] or the systems that are free-radically crosslinked.The equilibrium
swelling theory is reliable to calculate approximate
values of molecular weight between cross-links for polymer networks
prepared in moderate dilute solutions. However, our experimental results
showed that for gels that were cured in extreme dilutions, the calculated Mc values were significantly higher.The
principal objective of this study is to employ equilibrium
swelling theory to characterize and investigate the network structures
of cross-linked polymers that are formed/cured in dilute environments
(i.e., in the presence of excess inert solvent during cure). Experimental
studies revealed that highly nanoporous structures were obtained when
during-cure solvent species were removed from polymer networks via
a postcure supercritical extraction/drying process.[18]The well-known Dušek model was used in this
study to calculate Mc values for polymer
network systems that were
cured over a range of initial solvent inclusion. The calculated Mc values were compared to the glass transition
temperature of the corresponding dried gels. It was observed that,
at high solvent contents, Mc and Tg do not fit the well-known Fox and Loshaek
model. The discrepancy, at high solvent contents, was resolved by
adjusting the Dušek model by incorporating a factor that accounts
for the probability of finding elastic chains in a polymer network.
The modified values of molecular weight between cross-links for a
series of supercritically dried epoxy polymers were determined via
the modified Dušek model, and the results were then compared
to the corresponding Tg values. The results
revealed for gels cured in extreme dilute environments; the modified Mc values are consistent with the corresponding Tg in view of the Fox and Loshaek model. This
was not the case, however, when unmodified Mc values were used.
Experimental Section
Materials
Three
DGEBA resins (Miller-Stephenson) with
different molecular weights (Epon-828 MW = 376 g/mol, Epon-836 MW
= 625 g/mol, and Epon-1001F MW = 1075 g/mol) were used as the epoxy
resins. A cycloaliphatic tetra-functional diamine, 4,4′-methylenebiscyclohexanamine
(PACM, Air Products), was used as the curing agent, and ultrapure
tetrahydrofuran, THF (Sigma-Aldrich), was used as the inert solvent. Table lists the chemical
structures of the materials used in this study and their average molecular
weights. Epoxies, curing agent, and solvent were used as received
and without further purifications.
Table 1
Chemical Structures
of Materials Used
in This Study
Sample Preparation
The purity of
the DGEBA resins was
confirmed by GPC. A stoichiometric amount of epoxy resin and the curing
agent (2:1 molar ratio) were mixed with the specified amounts of the
solvent (THF) in a 20 mL vial using a Thinky mixer until a clear transparent
liquid was obtained. To reduce the amount of THF evaporation, the
screw threads of the vials were lined with a nonadhesive Teflon tape.
Sample batches were delineated by THF to epoxy-amine resin weight
ratios. For instance, a “1 TEA” sample has an equal
weight of solvent-to-resin monomers and so has 50% solvent by weight.
Batches with TEAs of 0, 0.2, 0.5, 1, 1.5, 2, 3, 4, 6, and 8 were prepared
for systems containing Epon-828 and systems containing Epon-836. Batches
with TEAs of 0, 0.2, 0.5, 1, 1.5, 2, 3, and 4 were prepared for systems
containing Epon-1001F.
Curing
The mixtures were placed
at 60 ± 1 °C
for sufficient time to attain close to full conversion in the presence
of THF. The conversion was monitored by tracking the FTIR absorbance
peak (in the near IR region) associated with oxirane bands at 4530
cm–1 and the peak associated with N–H bands
at 5056 and 6510 cm–1.[19,20] To ensure that fully reacted systems were obtained at the curing
temperature, the samples were kept at the curing conditions for sufficient
time, as listed in Table . FTIR spectra of the specimens after cure did not show the
existence of any peaks attributed to epoxy and amine bands, suggesting
complete conversion in all cases (FTIR spectra are provided in the Supporting Information). The batches containing
Epon-1001F and high THF contents, i.e., 6 TEA and 8 TEA never gelled
at the curing temperature of 60 °C, and thus were excluded from
further analysis.
Table 2
Curing Time at 60 °C for Samples
with Different THF Contents (Regardless of the Type of Epoxy Resin)a
sample
curing time (h) at 60 °C
0 TEA*
4
0.2 TEA
∼96
0.5–1 TEA
∼168
1.5–2 TEA
∼336
3 TEA
∼672
4–6
TEA
∼1344
8 TEA
∼2016
The asterisked
sample (0 TEA) was
postcured at 160 °C for 12 h.
The asterisked
sample (0 TEA) was
postcured at 160 °C for 12 h.
Equilibrium Swelling Experiment
Once fully cured gels
were prepared, equilibrium swelling experiments were conducted by
weighing a small cut of each gel, Wr,
and immersing it in a vial containing THF. The vials were capped and
maintained at 60 °C for 2 days and subsequently at room temperature
for 1 week. The mass uptake was recorded until an equilibrium weight
was achieved.
Supercritical Solvent Extraction
The supercritical
drying procedure was conducted using a SPI-DRY CPD supercritical fluid
extraction system. This apparatus consists of a chamber where liquid
CO2 can be stored. The temperature of the system was controlled
by immersing the entire pressurized system in a water bath. Wet samples
that were prepared in the presence of THF were immediately placed
inside the chamber, and the chamber was filled with liquid CO2 until the sample was entirely immersed in liquid CO2, allowing the THF to be replaced by CO2. Samples were
allowed to soak in liquid CO2 for sufficient time for the
solvent exchanging process to finish. The chamber was then refilled
with fresh liquid CO2. The chamber was maintained at 5–10
°C during this step. The solvent exchange process was repeated
three to four times. After that, the chamber temperature was raised
above the supercritical temperature of CO2 (31.1 °C),
and supercritical CO2 was gradually discharged to atmosphere.
Dried samples were obtained after the complete discharge of CO2.
Differential Scanning Calorimetry
A Perkin Elmer Differential
Scanning Calorimeter model DSC-7 was used to measure the glass transition
temperature of the supercritically dried gels. All samples were tested
through a heat/cool/heat protocol for three cycles, at a temperature
range of 30–200 °C with a scanning rate of 10 °C/min.
Values of glass transition temperature were measured from the inflection
point that appeared in the third cycle (see the Supporting Information).
Results and Discussion
Equilibrium
Swelling Analysis
Swelling was conducted
on wet samples to measure Mc values with
respect to the swelling theory. Accordingly, the equilibrium volume
fraction of each phase (phase 1: solvent (THF) and phase 2: polymer
network (PN)) was measured in the relaxed state (the state of each
get immediately after cure and before swelling) as followswhere v1r and v2r are the volume fractions of the solvent and
PN in a relaxed state, respectively. The quantities ρPN and ρTHF are the corresponding densities of PN
(1.26 g/cc) and THF (0.899 g/cc). The quantity w2r is the weight fraction of PN in the gel, and it is assumed
to be equal to the monomer weight fraction in the mixture. This assumption
is only valid if the monomers polymerize to high conversions, where
the formation of sol fraction in the gels is reduced. At the end of
polymerization, FTIR spectra suggested no significant presence of
epoxy or primary amine moieties, implying that the monomer resins
achieved high degree of cure conversions (see the Supporting Information). Volume fractions of the solvent and
PN at equilibrium swollen state, v1s and v2s, were calculated aswhere Wr and Ws are the total weights of the
gels in relaxed
and swollen states.At least three attempts were conducted for
each system, and the average values of v1r,v2r, v1s, and v2s are reported in Table .
Table 3
Average
Values of v1r, v2r, v1s, and v2s for Each Epoxy
System
vol.
fraction of THF in the swollen gel, v1s
vol.
fraction of PN in the swollen gel, v2s
THF:
epoxy-amine wt. ratio (TEA)
vol. fraction
of THF in the relaxed gel, v1r
vol. fraction of PN in the relaxed gel, v2r
Epon-828
Epon-836
Epon-1001F
Epon-828
Epon-836
Epon-1001F
0
0
1
0.383
0.415
0.449
0.617
0.585
0.551
0.2
0.221
0.779
0.449
0.483
0.514
0.551
0.517
0.486
0.5
0.415
0.585
0.552
0.575
0.603
0.448
0.425
0.397
1
0.586
0.414
0.65
0.666
0.688
0.35
0.334
0.312
1.5
0.68
0.32
0.699
0.733
0.742
0.301
0.267
0.258
2
0.739
0.261
0.741
0.767
0.779
0.259
0.233
0.221
3
0.81
0.19
0.787
0.818
0.832
0.213
0.182
0.168
4
0.85
0.15
0.836
0.849
0.863
0.164
0.151
0.137
6
0.895
0.105
0.887
0.893
0.113
0.107
8
0.919
0.081
0.915
0.916
0.085
0.084
Molecular Weight
between Cross-Links
The classic equilibrium
swelling theory was used to calculate the values of molecular weight
between cross-links, Mc, for the resulting
epoxy systems. Accordingly, the average molecular weight between cross-links
for a gel that forms in the presence of an inert solvent is quantified
byHere, M̅n is the number average molecular weight of the primary chains, M̅c is the average molecular weight between
cross-links, V1 is the molar volume of
the solvent phase, and vp is the specific
volume of the polymer phase. χ1 is the only material-specific
parameter that characterizes the interaction energy between the solute
(PN) and the solvent (THF).The fraction, , generally approaches
to zero due to the
relatively large M̅n values in cross-linked
polymer systems.[12] Therefore, eq can be rewritten asThe Flory–Huggins interaction parameter,
χ1, was estimated using the Hansen solubility parameter
calculations in view of the group contribution method.[21] According to the chemical structures of the
PN repeating units and THF, this quantity was found to be approximately
0.424 at room temperature for the epoxy systems in this study (calculation
details are provided in the Supporting Information).In view of eq , values
of Mc for the three DGEBA systems, Epon828-PACM,
Epon836-PACM, and Epon1001F-PACM, were calculated and plotted vs initial
solvent content (v1r), as shown in Figure . The results indicated
that the average values of molecular weight between cross-links substantially
deviate from those of the dense systems (epoxy systems cured in the
absence of an inert solvent). The deviation was slight and negligible
until 20% volume fraction of the solvent is reached. This deviation
slightly increased in more dilute environments, up to 60% volume fraction
of the solvent. For epoxy systems in extreme dilutions, above 60%
volume fraction of the solvent, Mc values
dramatically increased. The fact that Mc increased with increasing dilution was comprehensively investigated
in the work of Rolfes et al.[22] and Haeusler
et al.[23] It is well understood that the
presence of a solvent during cure attributes to increased network
defects in the form of free chain ends and cycles, thus leading to
elastically ineffective cross-links. As a result, cross-linked systems
cured in dilute environments are generally capable of swelling more
than identical cross-linked systems cured in less dilution, due to
the formation of relatively less elastic chains. However, the dramatic
increase of Mc values above 60% volume
fraction of solvent, as shown in Figure , could be due to two probable factors: (1)
a significant number of network defects in the form of free chain
ends and chain cycles in this case resulted in a substantial change
in molecular structures such that the number of effective elastic
chains that oppose swelling are few. (2) The model may not be adequate
to predict the behavior of swelling when polymer networks are formed
in extreme dilute environments.
Figure 1
Values of molecular weight between cross-links
based on the Dušek
model.
Values of molecular weight between cross-links
based on the Dušek
model.An investigation was conducted
to understand the influence of the
initial solvent content on dry density and Tg to determine whether polymer networks with substantially
larger Mc values were truly formed.In our earlier research work, we presented the formation of porous
aerogels upon supercritical extraction of a sacrificial solvent that
was present during epoxy-amine polyaddition reactions.[18] Drying under supercritical conditions eliminates
capillary forces. Because of the relatively low temperatures and limited
relaxation of elastic chains, pore structures were created during
carbon dioxide evaporation. It should be noted that the supercritical
extraction process was not completely free from shrinkage of a polymer
network, since the solubility mismatch between the polymer network
and the liquid carbon dioxide causes pore structures to slightly shrink
or collapse.To verify, the densities of selected samples were
measured using
the water displacement method in view of ASTM D792. Accordingly, the
densities of supercritically dried aerogels were increased upon thermal
annealing as the pores collapsed. For example, the density of Epon828-PACM
(8 TEA) increased from approximately 0.3 to around 1.2 gr/cc upon
thermal annealing. It was observed that the density values of the
aerogels after thermal annealing were comparable to those of the dense
polymer networks (0 TEA, Epon828-PACM).The increase in density
upon thermal annealing suggests that pore
structures, which were formed upon CO2 evaporation during
supercritical extraction, collapse to a great extent. We have shown,
in another publication, that these thermally annealed fully cured
polymer networks comprise molecular structures with altered topologies.[24,25] In view of the cited literature, the presence of an inert solvent
during poly-condensation cure, in fact, changes the directionality
of covalent bond formations. Extracting the solvent in a postcure
thermal step provides a polymer network with an identical density
and Tg to that of the dense structures.
However, the altered molecular topology was found to provide unique
mechanical characteristics, particularly large-strain mechanical performance,
to the resulting polymer systems. The whole concept is schematically
represented in Figure .
Figure 2
Probable states of (a) dense polymer network structure (0 TEA);
(b) fully reacted polymer network structure in the presence of THF;
(c) porous polymer structure after removing the solvent from structure
(b) via a supercritical extraction process; and (d) dense polymer
structure with altered topology after thermally annealing structure
(c).
Probable states of (a) dense polymer network structure (0 TEA);
(b) fully reacted polymer network structure in the presence of THF;
(c) porous polymer structure after removing the solvent from structure
(b) via a supercritical extraction process; and (d) dense polymer
structure with altered topology after thermally annealing structure
(c).
Thermal Analysis
Values of glass transition temperature
for supercritically dried samples, or aerogels, were measured using
a DSC. The average Tg values and their
associated error bars (from at least three replicates) for each system
are shown in Figure .
Figure 3
Glass transition temperature values for supercritically dried samples. X-axis is the volume fraction of the solvent in the gels
prior to supercritical extraction/drying.
Glass transition temperature values for supercritically dried samples. X-axis is the volume fraction of the solvent in the gels
prior to supercritical extraction/drying.Results shown in Figure suggest that the dry Tg for each
polymer system is not significantly affected by the solvent content
during the cure. In highly cross-linked polymers, Tg is a measure of segmental mobility of polymer chains
and thus can be related to Mc and/or cross-linking
density. However, Tg cannot elucidate
the difference between porous and dense structures.For aerogels
(TEA > 0), a slight deviation in Tg values from the dense systems (TEA = 0) was observed.
The difference in glass transition temperature between the dense systems
and the aerogels is primarily due to the plasticization of elastic
chains by the presence of residual solvent molecules that were permanently
trapped (and were never removed in supercritical extraction) in the
aerogels. The hydrogen bonding between the hydroxyl groups and the
oxygen in THF molecules prevents THF from freely leaving the systems.
This phenomenon appears to be moderated for the loosely cross-linked
polymer networks, such as the ones with Epon836-PACM and Epon1001F-PACM.
There is an anomaly for the Epon836-PACM data, where the glass transition
temperatures of the aerogels at v1r greater
than 0.8 were found to be slightly higher than the Tg of the dense system (0 TEA, Epon836-PACM). At this time,
we do not have an explanation for this observation.As discussed,
the aerogels cured in more dilute solutions form
polymer network structures with higher porosity. The increased porosity
facilitates the residual solvent species leaving the system in the
first DSC heating cycle. This might be the reason for the apparent
increase in Tg values for all of the systems
at v1r above 0.6. This increase in Tg is apparent in Figure .There is a clear difference in the
average Tg values of each system due to
the molecular size of the resins.
In accordance with the Fox and Loshaek model,[26] thermosets made from resins with larger molecular weights typically
form domains with lower cross-linking densities. Under such conditions,
local mobility of elastic chains tends to be higher at a given temperature,
thus leading to overall lower Tg values,
when compared with thermosets having higher cross-linking densities.Generally, in a cross-linked polymer, the glass transition temperature
is related to the molecular size entrapped between cross-links as
expressed by the Fox and Loshaek model[26]Here, Tg∞ is the glass transition temperature
of the elastic chain backbone
at infinite molecular weight, and ξ is proportional to the molecular
weight of the monomer resins and the molar ratio of the epoxy resin
to the curing agent.[27] According to the
Fox and Loshaek model, a given cross-linked polymer system with a
comparatively larger molecular size between cross-links would have
a comparatively lower Tg.Values
of ξ and Tg∞ were calculated from
experimental Tg and Mc of the dense systems (TEA = 0) using linear regression
with the assumption that ξ and Tg∞ share the same values for all of the DGEBA/PACMepoxy systems. Accordingly,
ξ was approximately 41,702 (g/mol) and Tg∞ was around 272.78 K (∼ −0 °C).
The value of Tg∞ suggests that
in the limit of Mc going to infinity, Tg of a polymer should reach to a value of approximately
0 °C. In other words, if Mc values
of aerogels (TEA > 0) increase as predicted by the Dušek
model
(shown in Figure ),
aerogel Tg values would be expected to
dramatically drop to a limit of approximately 0 °C.Aerogel Tg values were calculated at Mc predicted by the Dušek model with the
above ξ and Tg∞ (results
are provided in Figure S5 in the Supporting
Information). Contrary to the calculated Tg, measured Tg values of the aerogels
did not exhibit the dramatic drop predicted by the Fox and Loshaek
model in combination with the Dušek model. Figure shows the average dry Tg vs Mc values calculated
from the Dušek model. The results indicate that, for the three
systems under study, Tg values did not
substantially decrease (as predicted) with the dramatic increase of Mc for samples formed at very high dilutions.
This discrepancy suggests that the Dušek model (eq ) may be inadequate for calculating Mc values in cross-linked systems that are formed
in very high dilutions.
Figure 4
Glass transition temperature vs molecular weight
between cross-links
(Mc values were calculated using the Dušek
model).
Glass transition temperature vs molecular weight
between cross-links
(Mc values were calculated using the Dušek
model).
Modification to the Dušek
Model
Dušek
described polymer network structures based on Flory’s description
of cross-linked systems.[12] Flory visualized
polymer networks as meshes that are characterized by their number
of elastic chains (υ) in systems formed in the absence of a
sacrificial solvent or in moderate solvent dilutions. However, in
systems formed in very high dilutions, elastic chains cannot be found
everywhere. In other words, the elastic and swelling behavior of porous
structures that contain significant pore volume previously occupied
by solvent species is different than the elastic and swelling behavior
of dense structures. Therefore, a factor was introduced to the Dušek
model that accounts for the probability of finding an elastic chain
in the entire volume of the gel (PN + solvent). Since all elastic
chains are part of the polymer phase, this probability is at least
equal to the probability of finding PN in the gel. This probability
term is defined in the equation below.The free volume in a gel
is generally expected
to be much lower than the volume of the gel (Vf ≪ VPN + Vs); hence, neglecting the Vf term, the simplified expression is equal to the volume fraction
of PN in the relaxed gel.In the limit of
low solvent dilutions, the
volume of the solvent is much smaller than the volume of PN (Vs ≪ VPN);
thus, the probability factor, Pυ, becomes unity, and the effect of porosity can be neglected. This
is consistent with our observations of v1r < 0.2 in Figure . After incorporating the probability factor (Pυ) into the Dušek model, eq is derived (see the Supporting Information for the mathematical derivation of eq ).For each of the aerogels, Mc values were
calculated in view of the modified Dušek
model (eq ), and results
were plotted vs solvent content in a relaxed state, v1r, as shown in Figure . In this case, Mc values
were relatively constant for each polymer system. The Mc values calculated from the modified Dušek model
supports the contention that the true molecular weight between nodular
cross-links in a polymer network was not changed due to the presence
of the inert solvent, but rather that the changes that occur pertain
primarily to the directionality of covalent bond formations.
Figure 5
Values of molecular
weight between cross-links based on the modified
Dušek model.
Values of molecular
weight between cross-links based on the modified
Dušek model.In Figure , the
dry Tg for each of the gels was plotted
vs the modified Mc values. The results
indicate that the effect of the initial solvent content on the dry Tg and Mc is minimal.
In addition, the modified Mc values of
the systems cured in extreme dilutions were consistent with the dry Tg values via the Fox and Loshaek model. This
observation suggests that the modified Dušek model (eq ) successfully predicted
the approximate Mc values of the systems
prepared in extreme dilute environments.
Figure 6
Dry Tg vs modified Mc values (Mc values were calculated
using the modified Dušek model eq ).
Dry Tg vs modified Mc values (Mc values were calculated
using the modified Dušek model eq ).
Effect of Network Structure on Equilibrium Swelling
According
to Flory’s theory of mixing for cross-linked polymers,[12] the favorable interaction between polymer chains
and fluid molecules allows a spontaneous mixing/swelling to occur.
However, as the mixing process continues, a retractive force develops
from the elastic nature of polymer chains that opposes the swelling
process. A state of equilibrium is reached when configurational entropy,
associated with elastic retractive forces, and favorable interactions
between a solvent and a polymer provide a minimum free energy for
the system. Figure shows the equilibrium volume fraction of THF in the swollen state
vs the corresponding quantity in the relaxed state (as prepared).
The increasing trend of an equilibrium volume fraction in the swollen
state (v1s) implies that gels that are
cured in more dilute solutions have a higher swelling capacity due
to a greater number of network defects in the form of free chain ends
and chain cycles.
Figure 7
Equilibrium volume fraction of THF in swollen state vs
relaxed
state (as prepared).
Equilibrium volume fraction of THF in swollen state vs
relaxed
state (as prepared).In the dense structures
(v1r = 0),
it was also observed that the equilibrium volume fraction of solvents
in the swollen state (v1s) is in the following
order: Epon1001F-PACM > Epon836-PACM > Epon828-PACM. This observation
can be explained by the cross-linking density and Mc values. As shown in Table , the epoxy resin molecular weight is in
the following order: Epon1001F > Epon836 > Epon828. Therefore,
Epon1001F
creates polymer networks with larger Mc values in cured form, supported by the results shown in Figure . Larger cross-linkers
give rise to reduced elastic retractive forces in Epon1001F-PACM systems
relative to the other two systems, thus leading to more solvent swelling
capacity.Additionally, it was observed that the difference
between equilibrium
solvent uptake in the swollen state in each of the three systems gradually
decreased as the during-cure solvent content, v1r, increased. This difference is negligible for the gels prepared
in very dilute environments, such as the ones at v1r > 0.8. The results in Figure suggest that equilibrium solvent uptake
for thermosets that were cured in highly dilute environments (v1r > 0.8) may be determined by a nodular
distance
other than molecular weight between cross-links because the opposing
elastic retractive forces appear to be relatively comparable regardless
of the resin type. In a separate research work, Sharifi et al.[25] proposed that the elastic property of polymer
networks cured in the presence of excess inert solvent may be determined
by a quantity called “topological distance.” They proposed
that in dense polymer network structures, this quantity is similar
to the size of cross-linkers; however, for polymer networks that are
cured in the presence of excess inert solvents, this quantity is generally
larger than the size of cross-linkers. The proposed quantity “topological
distance” may explain as to why the difference between the
equilibrium solvent uptake in the swollen state is gradually decreasing
with the increase of v1r. In the case
of curing in excess dilutions, elastic retractive forces may be dominantly
determined by the “topological distance” rather than Mc, which is annotated in Figure .
Conclusions
Equilibrium
swelling and glass transition temperature were used
to characterize epoxypolymer networks cured in the presence of an
inert solvent. Three epoxy resins with different molecular weights
were cured with a curing agent, PACM. Calculated Mc values from equilibrium solvent uptake suggested that
gels with a dramatic increase in cross-link size formed in extreme
dilution, v1r > 0.8. Considering the
Fox
and Loshaek model, dry Tg values were
not in accordance with the calculated Mc values of the corresponding samples. The discrepancy suggested that
the conventional model may be inadequate to predict Mc values of the cross-linked polymers cured in excess
dilutions. The model was modified by incorporating a probabilistic
factor, Pυ, based on the probability
of finding an elastic chain in a porous structure. Using the modified
model, the Tg values were predicted by
the modified Mc values via the Fox and
Loshaek model. Results implied that the values of molecular weight
between cross-links were relatively insensitive to the amount of the
solvent initially present during cure. Curing a cross-linked polymer
in a highly dilute solution creates defects in the form of free chain
ends and cycles, thus leading to elastically ineffective cross-links,
resulting in higher swelling capacity, and without substantial influence
on Mc.