Jiaqi Wang1, Youxuan Ni1, Junxiang Liu1, Yong Lu1, Kai Zhang1, Zhiqiang Niu1, Jun Chen1. 1. Key Laboratory of Advanced Energy Materials Chemistry (Ministry of Education), Renewable Energy Conversion and Storage Center (RECAST), College of Chemistry, Nankai University, Tianjin 310071, P.R. China.
Abstract
Rechargeable Na-O2 batteries have been regarded as promising energy storage devices because of their high energy density, ultralow overpotential, and abundant resources. Unfortunately, conventional Na-O2 batteries with a liquid electrolyte often suffer from severe dendrite growth, electrolyte leakage, and potential H2O contamination toward the Na metal anode. Here, we report a quasi-solid-state polymer electrolyte (QPE) composed of poly(vinylidene fluoride-co-hexafluoropropylene)-4% SiO2-NaClO4-tetraethylene glycol dimethyl ether for rechargeable Na-O2 batteries with high performance. Density functional theory calculations reveal that the fluorocarbon chains of QPE are beneficial for Na+ transfer, resulting in a high ionic conductivity of 1.0 mS cm-1. Finite element method simulations show that the unique nanopore structure and high dielectric constant of QPE can induce a uniform distribution of the electric field during charge/discharge processes, thus achieving a homogeneous deposition of Na without dendrites. Moreover, the nonthrough nanopore structure and hydrophobic behavior resulting from fluorocarbon chains of QPE could effectively protect Na anode from H2O erosion. Therefore, the fabricated quasi-solid-state Na-O2 batteries exhibit an average Coulombic efficiency of up to 97% and negligible voltage decay during 80 cycles at a discharge capacity of 1000 mAh g-1. As a proof of concept, flexible pouch-type Na-O2 batteries were assembled, displaying stable electrochemical performance for ∼400 h after being bent from 0 to 360°. This work demonstrates the application of the quasi-solid-state electrolyte for high-performance flexible Na-O2 batteries.
Rechargeable Na-O2 batteries have been regarded as promising energy storage devices because of their high energy density, ultralow overpotential, and abundant resources. Unfortunately, conventional Na-O2 batteries with a liquid electrolyte often suffer from severe dendrite growth, electrolyte leakage, and potential H2O contamination toward the Na metal anode. Here, we report a quasi-solid-state polymer electrolyte (QPE) composed of poly(vinylidene fluoride-co-hexafluoropropylene)-4% SiO2-NaClO4-tetraethylene glycol dimethyl ether for rechargeable Na-O2 batteries with high performance. Density functional theory calculations reveal that the fluorocarbon chains of QPE are beneficial for Na+ transfer, resulting in a high ionic conductivity of 1.0 mS cm-1. Finite element method simulations show that the unique nanopore structure and high dielectric constant of QPE can induce a uniform distribution of the electric field during charge/discharge processes, thus achieving a homogeneous deposition of Na without dendrites. Moreover, the nonthrough nanopore structure and hydrophobic behavior resulting from fluorocarbon chains of QPE could effectively protect Na anode from H2O erosion. Therefore, the fabricated quasi-solid-state Na-O2 batteries exhibit an average Coulombic efficiency of up to 97% and negligible voltage decay during 80 cycles at a discharge capacity of 1000 mAh g-1. As a proof of concept, flexible pouch-type Na-O2 batteries were assembled, displaying stable electrochemical performance for ∼400 h after being bent from 0 to 360°. This work demonstrates the application of the quasi-solid-state electrolyte for high-performance flexible Na-O2 batteries.
Recently, Na–O2 batteries have drawn considerable
attention due to their high theoretical energy density (1105 Wh kg–1), ultralow overpotential, and abundant resources.[1−6] However, there are several difficulties hindering the practical
application of Na–O2 batteries.[7−10] For example, Na–O2 batteries with a Na metal anode and a liquid organic electrolyte
are often plagued by dendrite growth and electrolyte leakage. A Na
dendrite formed during the charging process will easily cause a short
circuit.[11−16] Furthermore, the high reactivity of the Na metal anode will lead
to electrolyte decomposition and Na corrosion by contaminant H2O or O2 from the cathode side.[17−19] In addition,
due to the open systems of Na–O2 batteries, liquid
organic electrolyte is more prone to leak out or volatilize, limiting
the battery life and raising safety concerns.[20−22] To promote
the practical application of rechargeable Na–O2 batteries,
it is necessary to develop effective strategies to solve the aforementioned
problems.Previous works mainly focus on inhibiting Na dendrite
growth in
Na–O2 batteries by alloying a three-dimensional
framework and an artificial protective layer.[23−26] Although the Na dendrite can
be solved to some extent, the contamination of H2O toward
the Na metal anode and the leakage of electrolyte are generally overlooked.
A quasi-solid-state polymer electrolyte (QPE) has the advantages of
a high conductivity, good mechanical properties, and high liquid locking
ability. Once QPE has a nonthrough pore structure and hydrophobic
properties to avoid Na metal erosion by H2O, it could show
great potential to simultaneously solve the aforementioned problems.
Among all QPEs, a poly(vinylidene fluoride–co-hexafluoropropylene) (PVdF–HFP)-based QPE has attracted much
attention recently due to its unique chemical and physical properties.[27−29] However, to our best knowledge, the understanding of the intrinsic
properties and the role of a (PVdF–HFP)-based QPE in ion transfer
are still insufficient. Unravelling the effect of QPE on ion dispersion
or transfer helps to give guidance toward the design of a polymer
electrolyte. In addition, there is still no report about QPE for rechargeable
Na–O2 batteries so far. Therefore, it is of vital
significant to construct QPE with a special nonthrough pore structure,
abundant hydrophobic functional groups, and the ability to disperse
Na-ion flux for high-performance Na–O2 batteries.Herein, we report a nonflammable QPE that consists of PVdF–HFP–4%
SiO2–NaClO4–tetraethylene glycol
dimethyl ether (TEGDME) as an electrolyte for Na–O2 batteries. The abundant fluorocarbon chains of QPE also play an
important role in Na+-ion transfer, resulting in a high
ionic conductivity of 1.0 mS cm–1. The Na dendrites
can be effectively inhibited, because the unique porous structure
and high dielectric constant of QPE could regulate a uniform distribution
of an electric field during the charge/discharge processes, as proved
by finite element method simulations. Furthermore, the hydrophobicity
originated from fluorocarbon chains and the nonthrough nanopore structure
of QPE could defend the Na metal anode against H2O erosion.
Additionally, the enhanced liquid locking ability of QPE avoids the
possible leakage of electrolyte. As a result, Na–O2 batteries exhibit negligible voltage decay after cycling for 80
cycles at a cutoff discharge capacity of 1000 mAh g–1. Moreover, flexible Na–O2 batteries show good
cycling stability for 400 h after being bent from 0 to 360°.
Results
and Discussion
The configuration of a flexible quasi-solid-state
Na–O2 battery is illustrated in Figure a, which contains the Na metal
anode, air
cathode, and QPE. QPE was synthesized through the modification of
a PVdF–HFPpolymer matrix with a nano-SiO2 additive
and then a plasticization process by 1 M NaClO4/TEGDME.
The PVdF–HFPpolymer matrix possesses a large amount of fluorocarbon
chains, which are uniformly distributed in the matrix to make QPE
hydrophobic (Figure b).[30] QPE has a thickness of about 60
μm and displays a smooth surface with a low roughness (Rq or
average deviation) of 12.9 nm, as suggested by atomic force microscopy
(AFM) (Figures S1 and S2), ensuring the
intimate contact between QPE and the electrodes. In addition, different
from the traditional inflammable Celgard separator, such a polymer
film has good flame resistance. The combustion experiment proves that
an open fire could be quickly extinguished automatically in only 1
s when it was ignited (Figure c). In contrast, the Celgard separator was burned out (Figure S3). Moreover, QPE possesses excellent
tensile properties (Figure S4) and a high
Young’s modulus of about 0.5 GPa (Figure d), which endows it with good mechanical
properties to serve as both the electrolyte and separator of flexible
Na–O2 batteries. Thermogravimetric analysis indicates
that the weight ratio of TEGDME solvent in QPE is approximately 29.4%,
much less than those of the Celgard separator (77.1%) and glass fiber
separator (84.3%) (Figure S5). The existence
of TEGDME in QPE is confirmed by Fourier transform infrared (FTIR)
spectroscopy (Figure e). Bands at around 2871 and 1096 cm–1 indicate
the presence of −CH3 and C–O–C in
TEGDME, respectively, and a band at 1400 cm–1 is
identified as the stretching signal of C–F in a polymer matrix.
The red shift of C–O–C stretching vibration frequencies
could be observed due to the intermolecular force between polymer
chains and TEGDME, which would effectively enhance the liquid locking
ability of the polymer matrix and thus suppress the electrolyte volatilization
and leakage (Figure S6).[31] The conductivity of QPE could be optimized by adjusting
the weight ratio of hydrophobic fumed silica with a diameter of ∼15
nm (Figures S7 and S8). The introduction
of SiO2 fillers could lessen the crystalline region to
improve the ionic conductivity of QPE. However, since SiO2 is not conductive for Na+, excessive additives will lower
the ionic conductivity.[32−34] After optimization, the results
reveal that QPE with 4 wt % SiO2 exhibits the highest ionic
conductivity of 1.0 mS cm–1 (Figures f and S9).
Figure 1
Structures
and properties of QPE. (a) Schematic diagram of a Na–O2 battery with a Na foil anode, QPE, and air cathode. (b) Cross-sectional
SEM image of QPE and corresponding EDX mapping of F, C, and Si. (c)
Inflammability test. The lighter flame temperature is ∼500
°C. (d) Young’s modulus of QPE. (e) FTIR of the QPE, polymer
matrix, and liquid component. (f) Ionic conductivity of QPE with different
contents of nano-SiO2 fillers.
Structures
and properties of QPE. (a) Schematic diagram of a Na–O2 battery with a Na foil anode, QPE, and air cathode. (b) Cross-sectional
SEM image of QPE and corresponding EDX mapping of F, C, and Si. (c)
Inflammability test. The lighter flame temperature is ∼500
°C. (d) Young’s modulus of QPE. (e) FTIR of the QPE, polymer
matrix, and liquid component. (f) Ionic conductivity of QPE with different
contents of nano-SiO2 fillers.Although the ionic conductivity of QPE is mostly attributed to
the Na+-ion diffusion in the liquid region of QPE, the
fluorocarbon chains also take part in the transfer of Na+ ions. Considering the complexity and disorder of such copolymers,
we simplified the models and focused on the interaction between adsorbed
Na+ ions and PVdF segments to understand the transportation
mechanism of Na+ ions along the polymer chains. Owing to
the strong electronegativity of fluorine atoms as presented by an
electrostatic potential (ESP) map (Figures a and S10), Na+ ions tend to be adsorbed and transferred on the “fluorine
ribbon”. In our case, two adsorption sites, hollow and bridge
sites, are considered as the favorable adsorption sites (Figure a). Hollow sites
possess a larger adsorption energy of −0.497 eV, while bridge
sites have a smaller one of −0.413 eV. The relative energy
of adsorption system changes along with the migration of Na+ ions along the fluorocarbon chain (Figure b). The migration energy barrier of Na+ ions along the fluorocarbon chain is 0.084 eV. Such an extremely
low barrier is easy to overcome. Moreover, the ab initio molecular
dynamics simulation results also prove such a transfer mechanism (Figure S11). The charge transfer of Na+ ions adsorbed on the hollow site is plotted in Figures c and S12, where the electrons gather around the fluorine atoms
to stabilize the Na+ ions. That indicates the interaction
between the Na+ ions and the polymer chains derives from
electrostatic attraction. The charge redistribution of Na+ ions on the bridge site is shown in Figure S13. Consequently, the adsorption is strong enough to hold Na+ ions on the “fluorine ribbon” while the migration
barrier is low enough to ensure that Na+ ions migrate freely
(Figure d). Considering
the abundance of fluorocarbon chains, this feature would allow QPE
to effectively disperse Na+-ion flux.
Figure 2
DFT calculations about
the transfer mechanism of Na ions along polymer
chains. (a) Electrostatic potential map
of polymer chains and adsorption sites of Na+ ions on polymer
chains. (b) Na+-ion transfer along the polymer chains.
(c) Side view of charge transfer after the adsorption of Na+ ions. Yellow means electron accumulation, and cyan means electron
depletion. The yellow, gray, blue, and white spheres represent sodium,
carbon, oxygen, and hydrogen, respectively. (d) Schematic diagram
of Na+-ion transfer along polymer chains.
DFT calculations about
the transfer mechanism of Na ions along polymer
chains. (a) Electrostatic potential map
of polymer chains and adsorption sites of Na+ ions on polymer
chains. (b) Na+-ion transfer along the polymer chains.
(c) Side view of charge transfer after the adsorption of Na+ ions. Yellow means electron accumulation, and cyan means electron
depletion. The yellow, gray, blue, and white spheres represent sodium,
carbon, oxygen, and hydrogen, respectively. (d) Schematic diagram
of Na+-ion transfer along polymer chains.A conventional Celgard separator has an irregular macroporous
structure,
which commonly leads to the nonuniform distribution of Na+ ions through the separator (Figure a) and subsequent inhomogeneous Na deposition. Unlike
the Celgard separator, QPE exhibits a composite construction containing
a liquid component and an ionic conductive polymer matrix with smaller
and densely distributed pores (Figure S14). Furthermore, it is noted that the pore structure of QPE is nonthrough
(Figure S15). In QPE, the ions could transfer
across both polymer matrix and liquid component in the nanopores,
resulting in a much more uniform distribution of Na+ ions
(Figure b). To further
understand the dependence of Na deposition on the structure of separators,
finite element method (FEM) simulations were performed to investigate
the electric field distribution in these two systems. As shown in Figure c, the vertical component
of electric field strength around the surface of a Celgard separator
is nonuniform. In contrast, such a component varies slightly along
the surface of a QPE. Notably, the actual pores are more complex and
random.[35] For a visible comparison, these
models are simplified to just estimate the impact of pore size and
dielectric constant on electric field distribution (details in Finite Element Simulations). The electric field
distribution plays an important role in Na deposition.[36,37] The more evenly distributed the electric field, the more uniform
Na deposition will be. To illustrate this, Na–Na symmetric
cells were assembled based on a conventional Celgard separator and
QPE (Figure S16). In the case of a conventional
Celgard-separator-based cell, the Na electrode was severely damaged.
A large amount of mossy Na and rough cracks were observed after cycling
for 100 h (Figure d).[38] In contrast, uniform Na deposition
occurred on a Na electrode in the case of QPE (Figure e). These results indicate that QPE will
induce a uniform electric field distribution around the surface and
thus result in homogeneous Na deposition, which is different from
physically suppressing Na dendrites.[39−41]
Figure 3
Redistribution and deposition
behaviors of Na ions through the Celgard
separator and QPE. SEM images of
the Celgard separator and QPE from the top and cross section, and
schematic illustrations of Na+-ion distribution of (a)
the Celgard separator and (b) QPE. Insets: optical photographs of
the Celgard separator and QPE. (c) Simulated electrical field distribution
in the Celgard separator and QPE. For the QPE system, the color-filled
map is the local enlarged image of electric field distribution. Colors
in the graph represent the vertical component of electric field strength.
SEM images of Na metal anodes in Na–Na symmetric cells with
the (d) Celgard separator and (e) QPE after cycling for 100 h.
Redistribution and deposition
behaviors of Na ions through the Celgard
separator and QPE. SEM images of
the Celgard separator and QPE from the top and cross section, and
schematic illustrations of Na+-ion distribution of (a)
the Celgard separator and (b) QPE. Insets: optical photographs of
the Celgard separator and QPE. (c) Simulated electrical field distribution
in the Celgard separator and QPE. For the QPE system, the color-filled
map is the local enlarged image of electric field distribution. Colors
in the graph represent the vertical component of electric field strength.
SEM images of Na metal anodes in Na–Na symmetric cells with
the (d) Celgard separator and (e) QPE after cycling for 100 h.Apart from the above advantages, QPE also possesses
a suitable
electrochemical stability window, which is much wider than the operating
window of Na–O2 batteries (Figure S17). These properties enable QPE to act as both the separator
and electrolyte for Na–O2 batteries to achieve the
feasibility of batteries. Na–O2 batteries with QPE
could operate stably with a relative low polarization (∼0.5
V) and an average Coulombic efficiency of up to 97% during 80 cycles
with a discharge capacity of 1000 mAh g–1 at 200
mA g–1, and no obvious voltage decay is observed
(Figure a). Although
QPE is utilized in our case, the electrochemical performance of resultant
Na–O2 batteries is still comparable with recently
reported works, as shown in Table S1. This
electrochemical performance is also superior to the case of Na–O2 batteries based on LE, which suffer severe capacity decay
and dramatically increased polarization during cycling due to the
degradation of a Na anode (Figures b, S18, and S19). Moreover,
quasi-solid-state Na–O2 batteries also exhibit satisfactory
rate capacity without a significant polarization increase as the current
density rises (Figure S20). Notably, the
aforementioned current and capacity are based on the mass of Super
P, because the capacity of carbon paper is negligible when compared
with that of the Super-P-coated carbon paper (Figure S21) or carbon cloth (Figure S22).
Figure 4
Electrochemical behaviors of QPE-/LE-based Na–O2 batteries and the barrier role of QPE against water. Discharge–charge
profiles of Na–O2 batteries with (a) QPE and (b)
LE. (c) Schematic representation of QPE as a barrier for H2O to the Na anode. (d) X-ray diffraction of the Na anode in Na–O2 batteries based on LE and QPE after 20 cycles. (e) Waterproofness
of Celgard separator and QPE.
Electrochemical behaviors of QPE-/LE-based Na–O2 batteries and the barrier role of QPE against water. Discharge–charge
profiles of Na–O2 batteries with (a) QPE and (b)
LE. (c) Schematic representation of QPE as a barrier for H2O to the Na anode. (d) X-ray diffraction of the Na anode in Na–O2 batteries based on LE and QPE after 20 cycles. (e) Waterproofness
of Celgard separator and QPE.Trace water, which may come from the impure salt hydrates or gas
in the atmosphere, is extremely harmful to a Na metal anode.[42] Therefore, the waterproofness of a separator
in a Na–O2 battery system is also significant for
the electrochemical performance of Na–O2 batteries.
QPE displays a hydrophobic behavior with a contact angle over 90°
due to widespread hydrophobic fluorocarbon chains (Figure S23). Thus, QPE can prevent the contamination H2O from eroding the sodium metal anode to form sodium hydroxide
(Figure c,d). In contrast,
sodium hydroxide accumulates on the surface of the Na anode due to
the continuous attack of water in the LE-based Na–O2 battery (Figure d). To verify this, the waterproofness of the Celgard separator and
QPE was analyzed, by dropping a water drop onto metal sodium covered
with a piece of a Celgard separator or QPE (Figure e). In less than 15 s, visible bubbles would
appear in the water droplets on the Celgard separator and be generated
constantly later, which corresponds to the side reaction of 2Na +
2H2O = 2NaOH + H2↑. On the contrary,
the metal sodium covered with QPE was not corroded by water, indicating
the water drop could not penetrate through QPE to contact the metalsodium. This dynamic change can be seen in Video S1. Obviously, the nonthrough pore structure and hydrophobic
behavior of QPE contribute to the above stable electrochemical performance
of Na–O2 batteries. Additionally, the protective
effect of QPE for Na metal in oxygen and air atmosphere is investigated
(Figure S24). Compared with a Celgard separator,
QPE can significantly reduce the corrosion of Na metal (Figure S25). However, there is still a long way
to go in the achievement of Na–air batteries which can really
operate in an air atmosphere. One of the problems is that a high content
of water in air is fatal to discharge product NaO2, since
QPE cannot hinder the reaction between NaO2 and H2O on cathodes, even if QPE can protect the Na anode from corrosion
to some extent. To demonstrate the potential applications of QPE in
large-capacity Na–O2 batteries, we fabricated a
pouch-type Na–O2 battery in a size of 10 ×
10 cm2 (Figures S26 and S27). The pouch-type battery
displays a large capacity of 636.1 mAh, corresponding to 335 Wh kg–1 based on the total mass of the whole battery (Figures S28 and S29), which is higher than that
of commercial Li-ion batteries,[43] suggesting
the possibility of a large-scale application of QPE for rechargeable
Na–O2 batteries.In order to understand the
discharge/charge mechanism of QPE-based
Na–O2 batteries, the evolution of discharge products
was characterized by SEM, XRD, and Raman. As Na–O2 batteries discharged at 500 mAh g–1, microsized
crystalline NaO2 cubes were formed on the surface of the
Super P carbon cathode (Figure S30), which
is consistent with previous reports.[44−46] The characteristic peaks
of discharge product NaO2 were observed at 32.8, 46.9,
and 58.4° in the corresponding XRD patterns, which are ascribed
to the (200), (220), and (222) crystal planes of NaO2 (JCPDS
card No. 89-5951; Figure S31), respectively.
Then, these peaks would reversibly disappear after full charge. Furthermore,
such a reversible evolution of NaO2 was also confirmed
by Raman (Figure S32), where the peak at
1156 cm–1 indicates the existence of NaO2.[47] Therefore, the discharge/charge mechanism
of QPE-based Na–O2 batteries is similar to the case
of LE-based Na–O2 batteries and independent of the
behavior of QPE.As a proof of concept, we further assembled
flexible pouch-type
Na–O2 batteries based on QPE. The QPE film was sandwiched
between a sodium metal anode and a porous flexible carbon cloth cathode
sprayed with Super P (Figure S33). Then,
they were encapsulated in aluminum–plastic film with many small
holes on the cathode side, which facilitate O2 gas diffusion.
To demonstrate the electrochemical stability at different strains,
the as-fabricated pouch-type Na–O2 battery was bent
and twisted into four different states. There is no structural damage
in Na–O2 batteries at these various bending and
twisting states. A fatigue test of the flexible QPE-based Na–O2 battery is shown in Figure S34. Furthermore, the red-light-emitting diode remained constantly powered
with equivalent brightness under the corresponding testing conditions
(Figure a). Moreover,
the open circuit voltage of such a Na–O2 battery
device was nearly unchanged (ca. 2.3 V) at different folding states
(Figure b), even when
the device was folded by 180° (θ = 180°). To further
understand the effect of deformation on the electrochemical performance
of Na–O2 batteries, galvanostatic discharge/charge
measurements were conducted at different shapes. After being bent
from 0 to 360°, the integrated flexible Na–O2 battery still exhibits excellent cyclability with a reversible capacity
of 1 Ah g–1 at 200 mA g–1 (based
on the mass of Super P, Figures c and S35), which reveals
the electrochemical stability of Na–O2 batteries
under external deformation.
Figure 5
Configuration and electrochemical performance
of flexible QPE-based
Na–O2 batteries. (a) The optical images of the LED
lit by the integrated flexible Na–O2 battery at
different states. (b) Open circuit voltage of flexible Na–O2 battery at varied folding levels. (c) Cycling performance
of Na–O2 battery under various bended and twisted
conditions.
Configuration and electrochemical performance
of flexible QPE-based
Na–O2 batteries. (a) The optical images of the LED
lit by the integrated flexible Na–O2 battery at
different states. (b) Open circuit voltage of flexible Na–O2 battery at varied folding levels. (c) Cycling performance
of Na–O2 battery under various bended and twisted
conditions.
Conclusions
In summary, a nonflammable
QPE (PVdF–HFP–4% SiO2–NaClO4–TEGDME) with a high ionic
conductivity of 1.0 mS cm–1 and good mechanical
properties (Young’s modulus ≈ 0.5 GPa) was developed
for rechargeable Na–O2 batteries. The unique porous
structure and high dielectric constant induce the uniform distribution
of electric field during the charge and discharge processes, ensuring
the homogeneous deposition of Na. The excellent hydrophobic behavior
and nonthrough nanopore structure of QPE could effectively protect
the Na metal anode from H2O erosion. Moreover, the enhanced
liquid locking ability of QPE will avoid the possible leakage of an
electrolyte. Therefore, the fabricated quasi-solid-state Na–O2 batteries exhibit an average Coulombic efficiency of up to
97% and negligible voltage decay during 80 cycles at a discharge capacity
of 1000 mAh g–1. Furthermore, flexible Na–O2 batteries show stable electrochemical performance for 400
h at various bending or folding states (0–360°). This
work enlightens the application of a quasi-solid-state electrolyte
and brings a new insight into the electrochemistry in rechargeable
Na–O2 batteries.
Experimental Section
Synthesis
of QPE
PVdF–HFPpolymer (2.0 g; Sigma-Aldrich)
was dissolved in 20 mL of acetone with 4 wt % fumed silica (Sigma-Aldrich).
The resultant solution was heated in an oil bath at 50 °C for
2 h with vigorous stirring, followed by resting at the same temperature
for 1 h to make sure that no bubble remained. The solution was spread
as a film on aluminum foil using a graduated blade. Then, the polymer
film was dried at 80 °C in a vacuum oven. After cooling to room
temperature, the polymer film was immersed into a pool of 1 M NaClO4/TEGDME for at least 24 h. The moistened film was wiped with
filter paper to remove the residual liquid electrolyte before use.
Fabrication of Carbon Cathodes
The uniform slurry containing
1 g L–1 of commercial Super P nanoparticles in ethanol
was sprayed onto one piece of carbon paper (Toray) or flexible carbon
cloth (Fuel Cell Earth) that was supported by a wood board, dried
at 100 °C for 10 h in a vacuum.
Materials Characterizations
The structures of QPE and
the morphologies of the discharge products were observed by field-emission
scanning electron microscopy (SEM, JEOL JSM7500F). Atomic force microscopy
images and the roughness of QPE surface were collected on a Dimension
Icon (Bruker) with Scan Asyst Mode. The morphology of SiO2 was investigated by transmission electron microscopy (TEM, Philips
Tecnai G2F-20). The components of QPE were detected by Fourier transform
infrared spectroscopy (Thermo Nicolet MAGNA-IR 550 Spectrometer).
Thermal gravimetric analyzer (TGA) curves come from a NETZSCH STA
449 F 3 Jupiter. The discharge products of Na–O2 batteries were characterized by powder X-ray diffraction (Rigaku
MiniFlex600, Cu Kα radiation) and Raman spectroscopy. The Raman
spectrum was collected on a Raman microscope (DXR Thermo Fisher Scientific)
with excitation at 633 nm from an Ar-ion laser.
Electrochemical
Measurements
The electrochemical performance
of quasi-solid-state Na–O2 batteries was tested
at room temperature using CR2032 coin-type batteries. The batteries
consist of a sodium metal anode, a QPE composite film containing 4%
SiO2 and NaClO4/TEGDME (tetraethylene glycol
dimethyl ether) electrolyte, and a Super P air cathode placed on a
carbon paper supporter. While the electrochemical performance of flexible
Na–O2 batteries was tested, flexible carbon cloth
was used as a cathode supporter. The cathode case was drilled to obtain
several small pores for O2 diffusion. All the batteries
were assembled in a glovebox (Mikrouna Universal 2440/750) filled
with argon. Then, all the assembled batteries were placed in a glovebox
(Mikrouna Universal 2440/750) filled with high-purity O2 with a pressure of 1 bar. The symmetric Na batteries were also assembled
using a CR2032 coin-type battery model. After resting for 5 h, the
batteries were subjected to galvanostatic discharge/charge on a LAND-CT2001A
battery-testing system at room temperature. The ionic conductivity
(σ) was calculated according to the equation of σ = L/(RS), in which the electrolyte resistance
(R) by electrochemical impedance spectroscopy (EIS),
the membrane thickness (L), and the electrode area
(S) were available. Cyclic voltammograms (CVs) were
carried out on a CHI660E electrochemical workstation (CHI Instruments).
Theoretical Calculations
DFT Calculations
First-principles
density functional
theory (DFT) calculations were performed by using the Vienna ab initio
simulation package (VASP).[48,49] Projector-augmented
wave (PAW) pseudopotentials were adopted with an energy cutoff of
450 eV.[50] The generalized gradient approximation
(GGA) and Perdew–Burke–Ernzerhof (PBE) functional were
applied to both geometry optimization and self-consistent field computation.[51,52] All of the structural parameters were optimized until all force
components were less than 0.02 eV Å–1 and the
convergence criterion of the total energy was 10–5 eV. The polymer chain was taken from the β-phase of PVdF crystals.
A supercell that contains five monomers was prepared to simulate the
polymer chain. Periodic boundary conditions were used with a lateral
vacuum slab of 15 Å to ensure no interaction between neighboring
chains. The electrostatic potentials diagram was calculated using
quantitative analysis of the molecular surface in the open source
Multiwfn package,[53,54] using the output file obtained
from Gaussian 16 calculations.[55] The adsorption
energy of Na atom on the PVdF is given by the equationwhere EPVdF–Na, EPVdF, and ENa are
the total energy of the PVdF chain with the adsorbed Na atom,
the PVdF chain, and the Na atom, respectively. The migration barrier
for Na+ diffusion was obtained using the climbing image
nudged elastic band (CI-NEB) method, where three images were used
in the calculations.
Finite Element Simulations
Finite
element method (FEM)
was used to investigate the electrical field distribution around the
surface of the Celgard separator and QPE. It was conducted by considering
the physical models of electrostatics, which were based on the partial
differential equationswhere φ is the electric potential, E is the electric field, ε0 is the vacuum dielectric constant, εr is the relative dielectric constant, and ρ is the charge
density. The FEM simulations were performed in a rectangle area with
a size of 28 by 70 μm for a Celgard separator system and a size
of 210 nm by 70 μm for a QPE system. A Celgard separator was
simplified as a sieve plate with a thickness of 50 μm and pore
size of 4 μm, while QPE was a plate with a thickness of 50 μm
and pore size of 30 nm. This simplified model can only be used to
investigate the distribution difference of electric field strength
resulting from the pore size and the dielectric constant of a Celgard
separator and QPE. Δφ is set as 0.02 V. The εr of the Celgard separator, TEGDME solvent, and PVdF–HFP
are set as 2, 7.9, and 10, respectively.[56−58] Due to the
complexity of the actual structure and distribution of pores in the
QPE and Celgard separator, this model cannot fully reflect real circumstances.
Thus, it was just used as a simplified ideal system to probe into
the impact of pore size and dielectric constant of the Celgard separator
and QPE on electric field distribution around the electrolyte surface.
The only thing discussed here is whether smaller pore size and higher
dielectric constant will result in a more even electric field distribution,
which facilitates the uniform deposition of Na.
Authors: Bing Sun; Peng Li; Jinqiang Zhang; Dan Wang; Paul Munroe; Chengyin Wang; Peter H L Notten; Guoxiu Wang Journal: Adv Mater Date: 2018-05-31 Impact factor: 30.849
Authors: Fei Ding; Wu Xu; Gordon L Graff; Jian Zhang; Maria L Sushko; Xilin Chen; Yuyan Shao; Mark H Engelhard; Zimin Nie; Jie Xiao; Xingjiang Liu; Peter V Sushko; Jun Liu; Ji-Guang Zhang Journal: J Am Chem Soc Date: 2013-03-08 Impact factor: 15.419