| Literature DB >> 33158075 |
Stefan Gebke1, Katrin Thümmler1, Rodolphe Sonnier2, Sören Tech3, Andre Wagenführ3, Steffen Fischer1.
Abstract
Due to their chemical structure, conventional flame retardants are often toxic, barely biodegradable and consequently neither healthy nor environmentally friendly. Their use is therefore increasingly limited by regulations. For this reason, research on innovative flame retardants based on sustainable materials is the main focus of this work. Wheat starch, wheat protein, xylan and tannin were modified with phosphate salts in molten urea. The functionalization leads to the incorporation of phosphates (up to 48 wt.%) and nitrogen (up to 22 wt.%). The derivatives were applied on wood fibers and tested as flame retardants. The results indicate that these modified biopolymers can provide the same flame-retardant performances as commercial compounds currently used in the wood fiber industry. Besides, the flame retardancy smoldering effects may also be reduced compared to unmodified wood fibers depending on the used biopolymer. These results show that different biopolymers modified in phosphate/urea systems are a serious alternative to conventional flame retardants.Entities:
Keywords: flame retardants; phosphate carbamate; renewable materials; tannin; wheat protein; wheat starch; xylan
Mesh:
Substances:
Year: 2020 PMID: 33158075 PMCID: PMC7662329 DOI: 10.3390/molecules25215122
Source DB: PubMed Journal: Molecules ISSN: 1420-3049 Impact factor: 4.411
Phosphate and nitrogen content of modified biopolymers.
| Modified Biopolymer | Reaction Time [h] | PO43− [%] | Ntot [%] |
|---|---|---|---|
| starch | 6 | 45.9 | 16.5 |
| weipro | 6 | 48.2 | 17.2 |
| xylan | 3 | 45.6 | 15.8 |
| tannin | 6 | 21.5 | 21.8 |
Figure 1Thermal degradation of biopolymer-based FR compared to wood insulation material and Kappaflam.
Figure 2Results of fire test according DIN EN ISO 11925-2.
Fire cone height, phosphate and (theoretical) nitrogen content of wood fibers with different FR.
| Additive | Fire Cone Height | PO43− | Ntot |
|---|---|---|---|
| none | 20.0 | 0 | 0 |
| Native starch | 20.0 | 0 | 0.1 |
| Native weipro | 19.3 | 0 | 1.3 |
| Native xylan | 20.0 | 0 | 0 |
| Native tannin | 17.5 | 0 | 0 |
| Kappaflam | 10.7 | 0.7 | 2.1 |
| FR starch | 13.4 | 4.6 | 1.6 |
| FR weipro | 10.4 | 4.8 | 1.7 |
| FR xylan | 9.3 | 4.6 | 1.6 |
| FR tannin | 15.0 | 2.2 | 2.2 |
Figure 3Cone height using fire test according DIN EN ISO 11925-2 versus phosphate content of FR-samples.
Results from PCFC in comparison with phosphate and nitrogen content.
| Additive | T1 | P1HRR | T2 | P2HRR | THR | Residual | HCC | PO43− | Ntot |
|---|---|---|---|---|---|---|---|---|---|
| none | 363 | 128 | - | - | 13.3 | 13.5 | 15.3 | 0 | 0 |
| KF * | 241 | 35 | 418 | 40 | 5.7 | 30.2 | 8.1 | 0.7 | 2.1 |
| starch | 273 | 77 | 411 | 33 | 6.4 | 29.8 | 9.0 | 4.6 | 1.6 |
| weipro | 271 | 57 | 413 | 27 | 4.8 | 34.0 | 7.3 | 4.8 | 1.7 |
| xylan | 268 | 73 | 412 | 23 | 7.1 | 31.4 | 10.3 | 4.6 | 1.5 |
| tannin | 283 | 76 | 412 | 37 | 8.2 | 26.4 | 11.1 | 2.2 | 2.1 |
tx time to Peak, PXHRR heat release rate at peak X, THR total heat release, HCC heat of complete combustion; * KF Kappaflam T4/729 (sulfur-based commercial reference FR).
Figure 4HRR curves for untreated wood fibers and fibers modified with FR in PCFC.
Figure 5THR versus phosphate content for untreated wood fibers and fibers modified with FR in PCFC.
Results from cone calorimeter measurements, test matrix wood fiber, additive content 10 wt%.
| Additive | TTI | PHRR | THR | Residual | EHC | TSP | PO43− | Ntot |
|---|---|---|---|---|---|---|---|---|
| none | 31 | 486 | 15.9 | 2.5 | 16.3 | 1.3 | ||
| KF | 19 | 209 | 10.3 | 22.9 | 13.3 | 0.36 | 0.7 | 2.1 |
| starch | 16 | 242 | 9.8 | 17.5 | 11.9 | 0.47 | 4.6 | 1.6 |
| weipro | 15 | 266 | 9.8 | 24.4 | 12.9 | 0.42 | 4.8 | 1.7 |
| xylan | 18 | 220 | 10.1 | 20.9 | 12.7 | 0.47 | 4.6 | 1.5 |
| tannin | 21 | 305 | 10.9 | 19.9 | 13.7 | 0.55 | 2.2 | 2.1 |
TTI time to ignition, PHRR peak heat release, THR total heat release, EHC effective heat release, TSP totalt smoke production.
Figure 6HRR curves for untreated wood fibers and fibers modified with FR in cone calorimeter (heat flux 35 kW/m2).
Figure 7Residues from cone calorimeter for untreated wood fibers (left) and wood fibers with FR weipro (right).
Results of investigations of the smoldering behavior.
| Additive | Residue | tS | TSmax | PO43− |
|---|---|---|---|---|
| none | 32.4 | 47.2 | 597 | 0 |
| Native starch | 36.5 | 36.5 | 600 | 0 |
| Native weipro | 46.0 | 36.2 | 611 | 0 |
| Native xylan | 26.7 | 27.1 | 506 | 0 |
| Native tannin | 22.3 | 51.2 | 572 | 0 |
| Kappaflam | 54.8 | 31.3 | 501 | 0.7 |
| FR starch | 38.4 | 36.2 | 669 | 4.6 |
| FR weipro | 36.3 | 34.9 | 701 | 4.8 |
| FR xylan | 67.4 | 25.7 | 576 | 4.6 |
| FR tannin | 51.6 | 31.0 | 557 | 2.2 |
ts smoldering time, Tsmax maximum smoldering temperature.
Figure 8Equipment for single burner test according DIN EN ISO 11925-2.
Figure 9Experimental arrangement for the investigation of the smoldering behavior of loose wood fibers.