Kui Yu1, Srikkanth Balasubramanian1, Helda Pahlavani2, Mohammad J Mirzaali2, Amir A Zadpoor2, Marie-Eve Aubin-Tam1. 1. Department of Bionanoscience, Kavli Institute of Nanoscience, Delft University of Technology, Van der Maasweg 9, 2629 HZ Delft, The Netherlands. 2. Department of Biomechanical Engineering, Faculty of Mechanical, Maritime, and Materials Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft, The Netherlands.
Abstract
Natural materials, such as nacre and silk, exhibit both high strength and toughness due to their hierarchical structures highly organized at the nano-, micro-, and macroscales. Bacterial cellulose (BC) presents a hierarchical fibril structure at the nanoscale. At the microscale, however, BC nanofibers are distributed randomly. Here, BC self-assembles into a highly organized spiral honeycomb microstructure giving rise to a high tensile strength (315 MPa) and a high toughness value (17.8 MJ m-3), with pull-out and de-spiral morphologies observed during failure. Both experiments and finite-element simulations indicate improved mechanical properties resulting from the honeycomb structure. The mild fabrication process consists of an in situ fermentation step utilizing poly(vinyl alcohol), followed by a post-treatment including freezing-thawing and boiling. This simple self-assembly production process is highly scalable, does not require any toxic chemicals, and enables the fabrication of light, strong, and tough hierarchical composite materials with tunable shape and size.
Natural materials, such as nacre and silk, exhibit both high strength and toughness due to their hierarchical structures highly organized at the nano-, micro-, and macroscales. Bacterial cellulose (BC) presents a hierarchical fibril structure at the nanoscale. At the microscale, however, BC nanofibers are distributed randomly. Here, BC self-assembles into a highly organized spiral honeycomb microstructure giving rise to a high tensile strength (315 MPa) and a high toughness value (17.8 MJ m-3), with pull-out and de-spiral morphologies observed during failure. Both experiments and finite-element simulations indicate improved mechanical properties resulting from the honeycomb structure. The mild fabrication process consists of an in situ fermentation step utilizing poly(vinyl alcohol), followed by a post-treatment including freezing-thawing and boiling. This simple self-assembly production process is highly scalable, does not require any toxic chemicals, and enables the fabrication of light, strong, and tough hierarchical composite materials with tunable shape and size.
High-performance materials
that have lightweight, high strength,
and high toughness are highly demanded in the aerospace, biomedical,
and construction industries. However, strength and toughness are generally
considered mutually exclusive properties in artificial materials.[1] In biological systems, on the other hand, there
are multiple examples of strong and tough materials (e.g., spider
silk,[2] nacre,[3] bone,[4] and wood[5]). This is achieved via their hierarchical structure, which is highly
ordered from the molecular and microscale up to the macroscale.[6] The construction of highly organized hierarchical
structures is key to produce high-performance structural materials.[7,8]To achieve such hierarchical structures, different types of
materials
could be used, including organic materials (e.g., polymers,[9] carbon-based[10]), inorganic
materials (e.g., calcium carbonate[11]),
or a combination of both.[12] Among those
materials, natural biopolymers are drawing increasing attention due
to their bio-inspired nature, current environmental concerns, and
the need for sustainable materials.[9] Cellulose
is a particularly interesting example of such green biopolymers. As
the most abundant biopolymer in nature, cellulose, in the form of
nanofibers, widely exists in most plants and wood structures,[13] as well as in the biofilms surrounding some
microorganisms (e.g., in Gluconacetobacter hansenii).[14] Cellulose nanofibers themselves consist
of a hierarchical fibril structure originating from the strong intramolecular
and intermolecular hydrogen bonding, resulting in high tensile strength
and elastic modulus.[13] Therefore, cellulose
nanofibers are ideal building blocks for constructing high-performance
materials with organized mesoscale structures.[15] In particular, bacterial cellulose (BC) is secreted in
large quantities by bacteria in the form of a hydrogel-like biofilm.[16] This biofilm consists of randomly distributed
single BC nanofibers,[17] which possess the
same organized fibril structure as plant cellulose,[18] exhibiting high crystallinity and good mechanical performance.[19] To obtain BC nanofibers, the most frequently
used method is to mechanically disintegrate the wet BC hydrogel pellicles.[20] These BC nanofibers are then recombined together
using techniques, such as wet spinning[20] or 3D printing.[21] These ex situ methods, however, destroy the naturally layered BC structure and
weaken its mechanical performance significantly.[22] To increase the tensile strength and toughness of BC, an
organized BC microstructure is desired.[23] Several methods, including wet stretching,[18,23] twisting, and tape peeling,[24] can produce
an aligned BC microstructure based on the natural BC network. These
methods could demonstrate that aligning BC at the microscale enhances
the mechanical performance significantly, but they are usually highly
energy-intensive and show limited scalability.Here, we report
the formation of a highly organized spiral honeycomb
microstructure in BC films via a self-assembly process under mild
conditions that combines an in situ fermentation
and a post-treatment procedure (Figure ). During the BC growing procedure, poly(vinyl alcohol)
(PVA), a water-soluble additive often used during BC fermentation
to regulate BC’s biological[25] and
mechanical property,[26] is added to the
fermentation medium and BC wet pellicles are harvested at the air–liquid
interface. We then apply a freezing–thawing (FT) procedure,
followed by boiling, washing, and air-drying. These mild treatments
provide a green and scalable alternative to the fabrication of nanofibrous
BC with tailored shapes and sizes, and interestingly, lead to the
self-assembly of the material into a spiral honeycomb microstructure.
These honeycomb films exhibit higher tensile strength and higher toughness
compared to BC films of same composition but without a spiral honeycomb
architecture. Hexagonal honeycomb structures are abundant in nature
and are capable of adjusting the mechanical performance of various
materials.[27] Furthermore, in honeycomb
microstructured samples, nanofibers are densely packed in a spiral
form, which is an efficient way to enhance stretchability.[28]
Figure 1
Fabrication and characterization of the self-assembled
spiral honeycomb
bacterial cellulose film. (a) Illustration of fabrication procedure
of BC film with honeycomb structure. PVA was added to the fermentation
medium. The film was formed at the air–liquid interface and
was processed with a freezing–thawing, boiling, washing, and
drying procedure. (b) Optical image of BC wet pellicle before air-drying.
(c) Optical image of honeycomb BC film. (d) Scanning electron microscope
(SEM) image of BC film, showing a spiral honeycomb microstructure.
Fabrication and characterization of the self-assembled
spiral honeycomb
bacterial cellulose film. (a) Illustration of fabrication procedure
of BC film with honeycomb structure. PVA was added to the fermentation
medium. The film was formed at the air–liquid interface and
was processed with a freezing–thawing, boiling, washing, and
drying procedure. (b) Optical image of BC wet pellicle before air-drying.
(c) Optical image of honeycombBC film. (d) Scanning electron microscope
(SEM) image of BC film, showing a spiral honeycomb microstructure.
Results and Discussion
Biofabrication Procedure
and Morphology of Composites
In this work, cellulose nanofibers
are produced by G. hansenii, a strain
of bacteria with high cellulose
production yield.[14] Cellulose from plant
or wood is generally not pure, containing lignin, hemicellulose, pectin, etc.,[29] and an environmentally
unfriendly delignification procedure is needed.[30] On the contrary, BC consists of pure cellulose without
those impurities,[31] and is therefore an
advantageous building block in manufacturing cellulose-based advanced
materials.[8] A straightforward approach
to produce BC-based composites is in situ fermentation,[32] which consists of simply dissolving water-soluble
polymers into the fermentation medium during cellulose production
by the bacteria. The produced BC nanofibers tend to aggregate at the
air–liquid interface, forming a random nanofibrous network
held together via strong hydrogen bonding. The liquid medium, including
the dissolved polymers, is then entrapped into the BC, resulting in
a homogeneous spread of water-soluble polymers into the BC network.
For these polymers to remain in the composites, cross-linking methods
are generally used.[33]Here, the in situ fabrication procedure consists of adding PVA at
10% w/v into the G. hansenii fermentation
medium. After 10 days of culturing at 30 °C, BC/PVA pellicles
are harvested at the air–liquid interface. To cross-link PVA,
these pellicles are frozen at −20 °C for 24 h and brought
to room temperature to thaw for 6 h. This FT procedure is repeated
five times, and then the material is boiled in water for sterilization,
immersed in water for washing, and finally dried in air (Figure a–c).Interestingly, a highly organized layered spiral honeycomb structure
is observed in these films (Figure a–f and Supporting Information Figure S1, 10% PVA–BC-FT samples). The SEM images of
horizontal sections (Figure a–c) reveal that BC nanofibers are spirally and densely
packed to form a hexagonal microunit, with borders of these microunits
consisting of aligned and entangled BC nanofibers. This results in
a honeycomb morphology with spiral BC nanofibers (Figure d–f). While the 10%
PVA–BC-FT film keeps the layered structure of natural BC (Supporting
Information Figure S2a), the microscale
arrangement in each layer is changed from the randomly distributed
nanofibers seen in natural BC (Supporting Information Figure S2b) to a spiral honeycomb structure.
Figure 2
SEM images
of the bacterial cellulose films. (a–c) Horizontal
sections and (d–f) cross sections of 10% PVA–BC-FT composite
film. SEM images of the cross section of (g) 1% PVA–BC-FT,
(h) 5% PVA–BC-FT, and (i) 20% PVA–BC-FT.
SEM images
of the bacterial cellulose films. (a–c) Horizontal
sections and (d–f) cross sections of 10% PVA–BC-FT composite
film. SEM images of the cross section of (g) 1% PVA–BC-FT,
(h) 5% PVA–BC-FT, and (i) 20% PVA–BC-FT.To investigate the underlying mechanisms behind the formation
of
such a structure, we vary the PVA concentration in the fermentation
medium between 1 and 20% w/v. The sample cross sections show a random
fibrous structure for both 1% w/v PVA (1% PVA–BC-FT, Figure g) and 5% w/v PVA
(5% PVA–BC-FT, Figure h), as observed in natural BC. However, the samples with 20%
w/v PVA (20% PVA–BC-FT, Figure i and Supporting Information Figure S3) show a spiral fibrous structure. This structure is not
identical to the hexagonal spiral honeycomb structure seen in the
samples with 10% w/v PVA (10% PVA–BC-FT). Indeed, the spiral
unit diameter increases to 50 μm for 20% PVA–BC-FT compared
to 23 μm in the case of 10% PVA–BC-FT. Therefore, the
PVA concentration in the initial fermentation medium is of key importance
for the formation of the spiral structure. Spirals tend to be formed
when the PVA concentration exceeds 10% w/v, while 10% w/v is the optimal
concentration for the formation of ordered spiral hexagonal structures.To assess whether PVA concentration is the only factor influencing
the structure, the FT was omitted from the fabrication method. The
10% PVA–BC-FT samples are compared to 10% PVA–BC, produced
following the same procedure except for the FT. Interestingly, there
is no honeycomb or spiral structure observed in 10% PVA–BC
(Supporting Information Figure S4). The
FT process is therefore essential to the formation of spiral honeycombs.
From these results, both the PVA concentration in the fermentation
medium and the post-treatment process are crucial factors contributing
to the formation of this fibrous honeycomb structure.The presence
of PVA in the honeycomb composites is confirmed with
Fourier transform infrared (FTIR) spectra (Supporting Information Figure S5). Thermogravimetry analysis (TGA) reveals
that only a small amount of PVA is present in the final honeycomb
film since the TGA of pure BC and that of honeycomb composites are
similar (Supporting Information Figure S6). PVA in the composites is likely washed away during the post-treatment
procedure. During the FT procedure, PVApolymer chains are expected
to become more organized and form PVA crystals.[34] Upon boiling, PVApolymer chains in the crystal likely
rearrange and become less organized due to heating, causing the PVA
to be water-soluble again. Before this heating procedure, PVA is spread
homogeneously in the BC network and acts as a plasticizer. As the
PVApolymer chain is rich in hydrogen bonds, PVA may interfere with
the hydrogen bonding between the cellulose fibrils.[32] The hydrogen bonds in the original BC fibers may, consequently,
be weakened, resulting in the rearrangement of the random BC nanofibers
and initiating a self-assembly process that leads to the formation
of the spiral honeycomb structure in the post-treatment. Meanwhile,
as no honeycomb structure were observed without FT, the PVA crystals
during FT[34] might act as a template to
form the highly ordered structure: the BC fibers could reorganize
into the honeycomb spirals based on the PVA crystal template. During
the boiling procedure, this PVA crystal template is removed while
the spiral honeycomb structure remains in the composites. This could
explain why a higher amount of PVA contributes to the formation of
the spiral structure.
Bacterial Viability and Yield of Materials
Production
We then assess whether the yield of BC/PVA composite
produced depends
on the bacterial viability, which can be influenced by the presence
of PVA. To study this, the wet thickness of fermented BC is measured
after different fermentation times (5, 10, and 15 days), with and
without PVA, and the corresponding amount of viable bacteria is assessed.
In all sample types, the bacteria viability reaches a maximum after
5 days of fermentation (Figure a). After 5 and 10 days of culture, bacterial viability in
pure BC and BC/PVA composites is similar. After 15 days, however,
pure BC shows higher bacteria viability. Therefore, the addition of
PVA in the fermentation medium lowers the number of viable bacteria
only for periods longer than 10 days. The dry weight yield of all
specimens remains unchanged after 10 days (Figure b) because bacteria entrapment into the BC
pellicle and limited contact with oxygen restricts BC production after
10 days.[35] The wet thickness, wet weight,
and dry weight measurements (Figure b, Supporting Information Figure S7a,b) all show a decrease in composite production when more
PVA is present. This decrease in wet thickness is probably due to
the viscosity change when the polymer is added, as shown before.[33,36] The viscosity of the fermentation medium increased significantly
after adding PVA, especially for the highest concentrations, thus
decreasing the oxygen transfer rate and cell migration, and slowing
down BC production rate.[16,36] As long as PVA concentration
is below 10% w/v, we could harvest BC/PVA composites with a wet thickness
exceeding 4.0 mm after 10 days of fermentation, which is thick enough
to perform mechanical testing.
Figure 3
Bacterial viability during fermentation
and the yield of the fermented
BC/ PVA pellicle. (a) Colony-forming units (CFUs) measurements, (b)
dry weight yield. **p < 0.01, significant; ns,
insignificant.
Bacterial viability during fermentation
and the yield of the fermented
BC/ PVA pellicle. (a) Colony-forming units (CFUs) measurements, (b)
dry weight yield. **p < 0.01, significant; ns,
insignificant.The film shape and size are easily
tailored by adjusting the shape
and size of the fermentation vessel (Supporting Information Figure S7c–e). The entire fermentation
step is carried out under mild conditions without using or generating
any toxic chemicals. The fabrication process is scalable, green, and
environmentally friendly.
Tensile Properties of the BC/PVA Composites
The microstructure
of a material influences its mechanical performance. Honeycomb structures
are commonly observed in nature, and are seen in many biological systems
like wood,[5] turtle shells,[37] bamboo,[38] and cork.[39] The honeycomb microstructure of wood, which
is formed through a different mechanism,[5,40] is demonstrated
to be one of the reasons that wood possesses excellent mechanical
properties,[27] hence the growing interest
in mimicking this structure.[41] The random
fibrous structure of natural BC, originating from the bacteria moving
freely in all directions during fermentation,[42] limits its mechanical properties. Therefore, the microscale spiral
honeycomb structure observed here in the 10% PVA–BC-FT samples
is likely to affect BC’s mechanical properties. Tensile tests
are performed to test this. The 10% PVA–BC-FT samples show
a significantly higher ultimate strength (314.98 ± 20.51 MPa, Figure a,b) and elongation
at break (8.58 ± 1.27%, Figure c) compared to the other groups. Comparing the samples
that have undergone the FT procedure to the ones which have not, we
find that 10% PVA–BC-FT and BC-FT (ultimate strength: 223.07
± 13.82 MPa; elongation at break: 4.19 ± 0.29%) show higher
ultimate strength and higher elongation at break than 10% PVA–BC
(ultimate strength: 176.66 ± 5.59 MPa; elongation at break: 4.14
± 0.63%) and BC (ultimate strength: 153.89 ± 8.21 MPa; elongation
at break: 3.10 ± 0.35%); see Figure b,c. This indicates that the FT procedure
improves the tensile properties of BC. The ultimate strengths of 1%
PVA–BC-FT (211.64 ± 21.45 MPa, Figure b) and 5% PVA–BC-FT (217.41 ±
13.96 MPa, Figure b) are close to that of BC-FT. Therefore, the main reason for this
sharp increase in the ultimate strength of 10% PVA–BC-FT is
not the addition of PVA, but rather its different microstructure.
Due to the contributions from a high tensile strength and a higher
elongation at break, 10% PVA–BC-FT shows a toughness (17.76
± 3.63 MJ m–3), which is significantly higher
than that of BC (2.89 ± 0.33 MJ m–3, Figure d). The Young’s
modulus of the 10% PVA–BC-FT composite does not increase significantly
compared to most other specimen types, with Young’s moduli
of all sample types varying between 7.41 ± 0.85 and 11.24 ±
0.63 GPa (Figure e).
In conclusion, the improved mechanical properties of 10% PVA–BC-FT
are most likely linked to its nanofibrous layered structure and honeycomb
microstructure. PVA was previously added to the fermentation medium
to form BC/PVA composites.[33,43] In these studies, however,
the maximum tensile strength was smaller (less than 55 MPa), different
post-treatment methods were used, and no honeycomb structure was observed.
Our BC/PVA composite film shows competitive tensile strength and toughness
values in comparison with other BC-based composites fabricated under
mild conditions (Supporting Information Table S1).
Figure 4
Tensile properties of the BC/PVA composite film with and without
FT. (a) Stress–strain curves, (b) ultimate strength, (c) elongation
at break, (d) toughness, and (e) Young’s moduli. * p < 0.05, significant; ** p < 0.01,
significant; ns, insignificant.
Tensile properties of the BC/PVA composite film with and without
FT. (a) Stress–strain curves, (b) ultimate strength, (c) elongation
at break, (d) toughness, and (e) Young’s moduli. * p < 0.05, significant; ** p < 0.01,
significant; ns, insignificant.To further understand the failure mechanism of this new material,
cross sections of the 10% PVA–BC-FT specimens after tensile
testing are imaged, showing fibrous de-spiral (Figure a–d and Supporting Information Figure S8) and pull-out morphologies (Figure e–h). The
pull-out morphology was previously reported in other layered materials
and was suggested to be responsible for the toughness enhancement
during failure.[44−46] This failure process can absorb more energy under
tension, thus could contribute to the high strength and toughness
measured in this honeycomb nanofibrous material.
Figure 5
De-spiral and pull-out
breaking mechanisms of the bacterial cellulose
films with honeycomb microstructure. Schematics of (a) de-spiral and
(e) pull-out; SEM images of the (b–d) de-spiral morphology
(white arrows) and (f–h) pull-out morphology (encircled in
red) of the honeycomb BC film after tensile testing.
De-spiral and pull-out
breaking mechanisms of the bacterial cellulose
films with honeycomb microstructure. Schematics of (a) de-spiral and
(e) pull-out; SEM images of the (b–d) de-spiral morphology
(white arrows) and (f–h) pull-out morphology (encircled in
red) of the honeycombBC film after tensile testing.
Finite-Element Simulations
To study the mechanistic
aspects of how the spiral honeycomb structure improves BC mechanical
properties, numerical simulations are carried out. In the random structure,
a high level of localized stress concentrations is observed in some
regions of the structure (Figure a). These regions are prone to failure for a higher
level of applied strains. In contrast, the stress is more uniformly
distributed in the spiral honeycomb structure (Figure b). Moreover, the maximum principal stress
in the spiral honeycomb structure is lower than the maximum stress
in the random structure ((Smax)Spiral honeycomb) = 2.22 GPa, (Smax)Random = 4.81 GPa) when both structures are subjected to the same level
of axial strain. The computational models are limited to the elastic
regime and we do not include any plasticity and post-yielding in the
model. Nevertheless, the computational models confirm that the structures
with random networks tend to break at a lower strain level due to
the inhomogeneous stress distribution throughout the structure compared
to spiral honeycomb lattice structures. Moreover, the predicted numerical
elastic moduli (slope of curves in Figure c) agree with the experimental observations,
showing higher elastic modulus for the structures with spiral honeycomb
lattices given the fact that both models had similar overall densities.
The small differences between the numerical and experimental results
could be due to the simplifications considered for the simulation
of these intricate structures.
Figure 6
Numerical simulation results of the BC
film with honeycomb and
random microstructure. Stress distribution in (a) random structure
and (b) spiral honeycomb structure. (c) Stress–strain curve
of random and spiral honeycomb structures predicted by FE simulations.
Numerical simulation results of the BC
film with honeycomb and
random microstructure. Stress distribution in (a) random structure
and (b) spiral honeycomb structure. (c) Stress–strain curve
of random and spiral honeycomb structures predicted by FE simulations.
Conclusions
The natural biopolymer
bacterial cellulose possesses an organized
fibril structure at the nanoscale. At the microscale, however, the
BC nanofibers are distributed randomly. To further increase the tensile
strength and toughness of BC, it is important but still remains challenging
to control the organization of BC at the microscale. Here, we demonstrate
the combination of an in situ biofabrication of BC
with 10% w/v PVA with a post-treatment procedure including freezing–thawing,
boiling, washing, and air-drying, to generate a strong and tough BC
film with a highly organized spiral nanofibrous honeycomb microstructure.
At high enough concentration, PVA likely affects the hydrogen-bond
network of BC fibrils. The weakened BC fibers could therefore self-assemble
in the observed spirals with a highly organized hexagonal microunit.
As a result, this honeycombBC film shows a 2× increase (from
154 MPa for BC to 315 MPa for honeycombBC) in tensile strength and
a 5× increase (from 2.9 MJ m–3 for BC to 17.8
MJ m–3 for honeycombBC) in toughness compared to
the BC samples with random nanofibrous structure. The sharp increase
in mechanical properties is due to this special honeycomb structure,
because materials of similar composition with no honeycomb structure
show reduced tensile strength and toughness. In addition to experiments,
finite-element simulations also indicate improved mechanical properties
resulting from the honeycomb structure. Furthermore, shape, size,
and thickness of this material are controllable by simply adjusting
the shape and size of the culture vessel and the cultivation time.
This fabrication method provides a green and mild platform for incorporating
beneficial polymers into BC to produce materials with superior mechanical
properties and complex biomimetic structures on a large scale.
Experimental Section
Materials, Strain, and
Culture Conditions
Poly(vinyl
alcohol) (PVA, Mw 89 000–98 000,
>99% hydrolyzed), tryptone (Pancreatic digest of casein), yeast
extract,
agar, citric acid monohydrate (ACS reagent, ≥99.0%), and cellulase
from Trichoderma reesei (aqueous solution,
≥700 units g–1) were purchased from Sigma-Aldrich. d(+)-Glucose monohydrate, sodium chloride (NaCl), and disodium
hydrogen phosphate (≥99.0%) were obtained from Carl Roth GmbH.The cellulose producing strain Gluconacetobacter
hansenii (ATCC 53582) was propagated in Hestrin-Schramm
(HS) medium (5.0 g L–1 tryptone, 5.0 g L–1 yeast extract, 2.7 g L–1 disodium hydrogen phosphate,
1.5 g L–1 citric acid, and 20 g L–1 glucose) at 30 °C under static conditions for 3 days to obtain
the BC pellicle. The inoculum for bacterial fermentation was prepared
by treating the BC pellicle with cellulase at 180 rpm at 30 °C
overnight. The solution was then centrifuged (4 °C, 3220g centrifuge speed, 10 min) to remove the cellulase, and
the bacterial pellet was resuspended in fresh HS medium to obtain
an OD600 of 1. We then used 1% v/v of this solution as
the inoculum.
Growing Composite Materials by Bacteria
PVA powder
was dissolved into HS medium at concentrations of 1, 5, and 10% w/v,
followed by boiling in a kitchen microwave oven for 5 min and cooling.
This process was repeated three times to sterilize the solution. After
that, the polymer/medium solution was inoculated with G. hansenii bacteria (Gluconacetobacter
hansenii ATCC 53582 bacteria were obtained from the
American Type Culture Collection (ATCC)). Fermentation was then carried
out at 30 °C for 10 days under static conditions. The nanofibrous
polymer composites were formed at the air–liquid interface
such that the shape of the composite pellicle was determined by the
shape of the fermentation chamber (flask or rectangular box-like)
and the material thickness was established by the culture time.
Post-Treatment of the Nanofibrous Composites
After
fermentation, the freshly formed solid pellicle was transferred to
a plastic Petri dish and treated with a “freezing–thawing”
method. Briefly, the solid pellicle was stored at −20 °C
to be frozen for 24 h and was, then, left to thaw at room temperature
for 6 h. The PVA inside the composites is known to cross-link by the
crystals formed after repeating this “freezing–thawing”
procedure for five times.[26] After cross-linking,
the pellicles were boiled to kill the bacteria and washed with distilled
water for 3 days to remove the unreacted polymers and impurities,
followed by drying in the air to form the final polymer/cellulose
nanofibrous composite films.
Characterization of the BC/PVA Nanofibrous
Composites
The material morphology was observed by scanning
electron microscopy
(SEM, JEOL JSM 6010 LA). The material was sputter-coated with gold-palladium
at 20 mA for 60 s and was observed at 5–15 kV under vacuum.
SEM was carried out on the specimens after the boiling and washing
steps.To check for the presence of polymers inside the composites,
FTIR (PerkinElmer, Spectrum 100) equipped with an attenuated total
reflection (ATR) accessory was used. The FTIR spectra were the average
of 20 scans in the 550–4000 cm–1 range at
a resolution of 4 cm–1.TGA (Mettler Toledo)
was assessed at 30–1000 °C with
a heating rate of 10 °C min–1 in the air atmosphere.
Derivative thermogravimetry (DTG), the first derivative of the TGA
curve, was also plotted (Supporting Information Figure S6b).The tensile tests were performed using
a Zwick/Roell Z010 universal
testing machine with a 500 N load cell and 1 kN grips. The measuring
distance between the clamps was 10 mm, and the samples were tested
with a loading rate of 2 mm/min. At least six specimens per group
were measured for the data presented here.
Measuring the Bacterial
Viability and the Yield of the Composites
The effects of
adding PVA on the bacterial viability was assessed
with the colony-forming unit (CFU) measurements. Briefly, G. hansenii with/without added PVA was cultured for
0, 5, 10, and 15 days statically at 30 °C. After the respective
incubation times, the cellulase treatment was carried out by adding
cellulase and incubating the resulting mixture at 30 °C overnight
at 180 rpm. Then, the treated solutions were centrifuged to remove
the cellulase, medium, and PVA. The bacterial pellet was resuspended
in the same initial volume of saline (0.9% w/v NaCl). Dilutions of
this in the range of 100–10–8 were
made and 20 μL of each dilution was spotted on HS agar plates
(supplemented with 2% v/v acetic acid). The plates were then incubated
at 30 °C for 3 days, and the number of colonies was enumerated
and the log10 (CFU/mL) was calculated.The yield
of the composite materials was assessed by measuring the wet thicknesses
of the different composite pellicle specimens (of varying culturing
times) with a Vernier caliper. The wet and dried sample weights were
measured using a weighing balance.For numerical simulation,
a nonlinear finite element (FE) solver (Abaqus Standard 6.14) was
used. The geometry of the random structures was created in Matlab
(R2018b) software and was then imported as an input file into Abaqus
software. We used the quadratic Timoshenko beam element (B22) since
these elements allow for axial deformations, bending, and shear. Each
nanofiber was simulated as a beam with a circular cross section and
a diameter of 0.059 mm. Each strut of the honeycomb unit cell was
assumed to consist of 5000 parallel nanofibers and to have a rectangular
cross section with a width (W) of 0.059 mm and a
length (L) of 5 mm. Therefore, the out-of-plane thickness
(T) of both structures was considered 0.059 mm. The
dimensions (W × H) of the random
structure and spiral honeycomb were considered to be 8 × 8 and
138 × 138 mm2, respectively. The level of connectivity
of the random structure, which was defined as the average connectivity
of all nodes,[47] was considered 5.5. This
value was selected in a way that both random structure and honeycomb
have equal densities.An elastic material model was used for
both structures (E = 125 GPa and ν = 0.2). The appropriate values for elastic properties were obtained
via calibration, and the initial range for Young’s moduli was
selected based on previous studies.[18,48] In both models,
a uniaxial displacement-controlled stretch test in the y direction (Figure a,b) was simulated. To this aim, two reference points were defined
on the top and bottom of the structure, which were kinematically coupled
with their corresponding nodes at the top and bottom of the structure.
A displacement boundary condition corresponding to 1% strain was applied
to the top reference point while all degrees of freedom of the bottom
reference point were constrained. The normal stress, σ = F/A, was defined as the ratio of the reaction
force, F, to the initial cross-sectional area, A = W × T.
Statistics
Statistical analyses were performed on https://astatsa.com/. The experimental
groups were compared using one-way (single factor) ANOVA with post-hoc
Tukey’s HSD (honest significant difference) tests.
Authors: Wei Huang; David Restrepo; Jae-Young Jung; Frances Y Su; Zengqian Liu; Robert O Ritchie; Joanna McKittrick; Pablo Zavattieri; David Kisailus Journal: Adv Mater Date: 2019-07-03 Impact factor: 30.849
Authors: Mohammad J Mirzaali; Vahid Moosabeiki; Seyed Mohammad Rajaai; Jie Zhou; Amir A Zadpoor Journal: Materials (Basel) Date: 2022-08-08 Impact factor: 3.748