Recent Progress in the Abatement of Hazardous Pollutants Using Photocatalytic TiO2-Based Building Materials.

Titanium dioxide (TiO2) has been extensively investigated in interdisciplinary research (such as catalysis, energy, environment, health, etc.) owing to its attractive physico-chemical properties, abundant nature, chemical/environmental stability, low-cost manufacturing, low toxicity, etc. Over time, TiO2-incorporated building/construction materials have been utilized for mitigating potential problems related to the environment and human health issues. However, there are challenges with regards to photocatalytic efficiency improvements, lab to industrial scaling up, and commercial product production. Several innovative approaches/strategies have been evolved towards TiO2 modification with the focus of improving its photocatalytic efficiency. Taking these aspects into consideration, research has focused on the utilization of many of these advanced TiO2 materials towards the development of construction materials such as concrete, mortar, pavements, paints, etc. This topical review focuses explicitly on capturing and highlighting research advancements in the last five years (mainly) (2014-2019) on the utilization of various modified TiO2 materials for the development of practical photocatalytic building materials (PBM). We briefly summarize the prospective applications of TiO2-based building materials (cement, mortar, concretes, paints, coating, etc.) with relevance to the removal of outdoor/indoor NOx and volatile organic compounds, self-cleaning of the surfaces, etc. As a concluding remark, we outline the challenges and make recommendations for the future outlook of further investigations and developments in this prosperous area.

1. Introduction

In recent years, challenges regarding air pollution based on particulate matter (PM) and toxic gases that are arising from anthropogenic or external sources have become severe issues [1]. Research activities are being directed to resolve air pollution-related matters through the process of making practical remedial measures. Air pollution can occur both in indoor (e.g., household) contexts and in outdoor environments. Common hazardous compounds include NOx, SOx, CO, H2S, NH3, other nitrogen compounds (e.g., hydrogen cyanide), sulfur-containing compounds (organothiols), hydrocarbons, and a myriad of volatile organic compounds (VOCs) (benzene, toluene, methanol, etc.) which are of significant concern for environmental remediation [2]. The primary sources of these gaseous pollutants are anthropogenic. Mainly, VOCs based on alkanes, aromatics, esters, alkenes, carboxylic acids, and alcohols can exist in indoor environments, especially inside building spaces, originating from adhesives, carpeting, wood products, or cleaning products [3]. These indoor air pollutants can cause health issues, such as breathing problems, for people with compromised or underdeveloped immune systems [4,5]. On the other hand, fossil fuel burning by motor vehicles (including cars, buses, trucks, etc.) and power plants (including coal-fired and natural gas plants) can expel a mixture of pollutants, such as tiny particles or PM, NOx, and VOCs [6,7,8,9]. Besides, secondary pollutants also originate indirectly from the air when primary pollutants react or interact with each other or with other environmentally existing gaseous molecules. For example, chemical interactions between SOx and NOx can produce ground level ozone, and this can happen in the upper atmosphere too, leading to photochemical smog and acid rain [10]. These outdoor and secondary pollutants can cause environmental and human health issues.

Gaseous pollutants are mainly controlled or removed by a few significant techniques: absorption, adsorption, chemical oxidation, and incineration. These techniques may be employed either singly or in combination, which, in turn, can be decided based on the type of pollutant. Gas adsorption is a surface phenomenon where gas molecules are adsorbed or are attracted to the surface and held on the surface of the solid. These approaches for the depollution process, however, are constrained with drawbacks [11]. For example, while activated carbon [12,13] adsorption can lead to secondary pollution, incineration and catalytic oxidation are expensive and consume more energy. Photocatalysis is a rapidly evolving technology for the treatment of air pollutants and is considered as one of the most effective methods to remediate environmental gaseous pollutants. Photocatalysis refers to the conversion of photon energy into chemical energy and the acceleration of photoreactions in the presence of a photocatalyst. Photocatalysis offers several advantages over the conventional catalytic processes that involve time-consuming steps, elevated temperatures, and pressures. Typically, photocatalysis, or photocatalytic oxidation (PCO), has been effectively employed for the removal of low concentrations [i.e., part per billion (ppb) level] of gaseous pollutants, with distinct advantages that include ambient temperature operations, minimum energy consumption, and effectiveness for various contaminants with innocuous final products [14].

Several metal-oxide based semiconductors, such as titanium dioxide (TiO2) [15,16,17,18], zinc oxide (ZnO) [19,20,21,22,23,24,25,26,27], copper oxide (CuO) [28,29,30,31], zirconium oxide or zirconia (ZrO2), cerium oxide (CeO2) [29], tungsten oxide (WO3), and tin oxide (SnO2), have been successfully demonstrated as efficient photocatalysts for pollutant removal [32,33,34] and utilized in several other applications (energy, environment, and health) [35,36,37]. The semiconductor photocatalytic process includes irradiation of the semiconductor surface with a light having energy greater than the semiconductor’s bandgap. This triggers the excitation of valence band (VB) electrons and transfers to the conduction band (CB) to create electron-hole pair (e−-h+). These charge carriers subsequently participate in reactions between the pollutant molecules and radicals generated on the surface of the semiconductor [38,39]. The rapid development and convergence of the critical scientific components, such as catalysis science, nanoscience, and material characterizations, form the basis for significant advances in the development of new photocatalysts, photocatalytic reaction mechanisms, and the structure-photo activity relationship between photocatalysts and target pollutants [40,41,42,43,44]. More interestingly, the structural features of photocatalysts can be further fine-tuned to derive enhanced photocatalytic performances for the depollution process [42]. Particularly, semiconductor photocatalysts have been proved to exhibit significant efficiency for the degradation of both organic and inorganic pollutants.

TiO2 is one of the popular commercial photocatalysts which is prevalently used for the photo-degradation of many pollutants. TiO2 offers major advantageous characteristics, such as ease of synthesis and versatility of application. TiO2-based photocatalysis has proven to be a very promising advanced oxidation process for the depollution and cleaning of indoor and outdoor air, exhibiting unique advantages over conventional remediation technologies. Through a significant number of research studies, the unique photocatalytic properties of TiO2 structures, or the phase compositions that facilitate the oxidation of nitrogen oxide (NO) to nitrogen dioxide (NO2) and then to nitric acid (HNO3), as well as the conversion of VOCs to CO2 and H2O under ultraviolet (UV) irradiation, have been well documented. Continuous research activities are being directed towards improving the photocatalytic efficiency of TiO2 via preparation of nanostructured TiO2, doping with non-metal (C, N, S, and I) and metal ions (Cr, Mn, Fe, and Ni), preparation of different polymorphs and their mixtures, composite formation, etc. (Scheme 1). The commonly known anatase and rutile forms of TiO2 belong to the large bandgap semiconductors with bandgap energies of 3.2 and 3.0 eV, respectively [45]. However, chemical/structural modifications of TiO2 can result in the decrease in the bandgap in such a way that TiO2 could be effectively used for the transformation/degradation of environmental pollutants/contaminants under solar or visible light irradiation.

Scheme 1

General schematic showing the prospects of titanium dioxide (TiO2) in building-related applications.

It is being projected that there will be a three-fold increase in the numbers of commercial and institutional buildings in 2050 as compared to 2010. Globally, buildings account for nearly 20% to 40% of energy consumption in developed countries, even surpassing the possible contributions from the industrial and transportation sectors [46]. As a result, it is believed that the flow of the economy is expected to be largely based on the construction industry. With regards to buildings, construction materials are used in a significant part of their construction, and they are directly exposed to people. It is expected, therefore, that the indoor environment is strongly influenced by the nature of building material and, additionally, by the quality and cost of the construction [47,48]. Extensive academic research activities on various aspects of TiO2 significantly provide the basis for the utility of TiO2 in practical applications, especially as a photocatalytic construction/building material. The advantages of using TiO2 as a photocatalytic building material over the other semiconductor photocatalysts are: (a) less expensive and higher chemical stability and safety; (b) high photocatalytic activity; (c) compatibility with traditional construction materials; (d) effectiveness under solar light irradiation in ambient/atmospheric environments. Based on some laboratory and feasibility studies towards its practical applications [49,50], it has been demonstrated that TiO2-based photocatalytically active construction materials can be useful for gaseous depollution and environmental cleaning processes [51]. Also, practical condition test results on the air purification effect of TiO2 included cementitious materials that have been reported [52].

In recent years (especially the last five years, 2014–2019), several innovative approaches have been developed towards TiO2 modifications, focusing on the improvement of its photocatalytic efficiency. Notably, research has focused on the utilization of many of these advanced TiO2 materials and their derived photocatalytic activities for the development of construction materials, such as concrete, mortar, pavements, paints, etc. (Scheme 1). For example, the combination of photocatalytic oxidation activity and photo-induced super-hydrophilicity was utilized to develop TiO2-based building materials, such as tiles, coated glasses, paint films, and tent material, having a self-cleaning property with excellent durability. Detailed information has been well demonstrated by researchers based on the results achieved with generalized use of self-cleaning surfaces, which are intended to provide buildings with a long-time stable aesthetic appearance. In parallel, the capability of photocatalysis in cementitious materials has been established in laboratories, at pilot scales, and, more recently, with some specific in-field monitoring programs towards the reduction of the levels of urban pollution and related developments. The additional benefits of improving indoor air quality can be exploited by utilizing photocatalysis involving TiO2-inclusive building materials. For example, coating a layer of cement endowed with photocatalytic properties on building walls in conjunction with exposure to appropriate light sources has been demonstrated to decrease pollution levels in confined (indoor) environments. Therefore, indoor or outdoor environments containing low pollutant concentrations (at ppb levels) can be effectively controlled to have minimized pollution levels through the use of photocatalytically active building materials; this forms the basis for a promising field of application. It must be noted that traditional air purification technologies are less efficient and economically less competitive for the treatment of low concentrations of pollutants present in indoor air streams. It is noteworthy that the photocatalytic coating approach is not only useful to retain the aesthetic characteristics of concrete structures based on white cement but also reduces the discoloration effect of the wall surface because of the accumulation of organic pollutants. Even so, adequately designed TiO2-cement composites can retain the aesthetic characteristics of building walls over longer durations, even in an aggressive outdoor environment. The significant applications of TiO2-based photocatalytic building materials can be grouped under environmental pollution remediation, self-cleaning, and self-disinfecting. However, the inclusion of a TiO2 photocatalyst into construction materials, such as cement-based products, or its immobilization onto the external surfaces of other materials, such as construction tiles, has become an appealing challenge for exploiting the unique properties of the PCO process and establishing its practical application for the removal of air pollutants in urban areas.

On perusal of the published scientific literature through “Web of Science”, using the keyword “building materials” over the years 2010 to 2019, the database indicated the appearance of ~85,140 records (mainly in the form of articles, reviews, and proceedings). Typically, the number of research articles and reviews nearly doubled in the years 2015–2019 as compared to the years 2010–2014 (Scheme 2a). On further refining, for a search with the keyword “photocatalytic”, one could notice that the number of published research articles significantly increased (about 2.5 times) for the years 2014–2019, as compared to the research articles in the years 2010–2014 (Scheme 2a). To note, the number of reviews published on the topic “photocatalytic building materials” also showed such an increasing trend (~21 (2010–2014) vs. 67 (2015–2019) (Scheme 2b). Notably, TiO2 (especially the commercial material Degussa-Evonik P25) was predominantly used for the “PBM based applications” against other photoactive materials, indicating the predominance of TiO2 over the other photoactive materials. While research activities on “TiO2 based building materials” showed a sluggish improvement between the years 2010–2014, a sharp increase in research activities was observed in the years 2015–2019 (Scheme 2b). Also, in recent years, researchers started focusing their interest on developing “smart building materials” using TiO2.

Scheme 2

(a) Several contributions published annually from 2010 to 2019 on TiO2-based photocatalytic materials in various sub-topics and (b) Number of published review articles annually from 2010 to 2019 for TiO2-based photocatalytic building materials.

On close perusal of the literature, we noticed that few review articles had been published in the recent period (2015–2019) on photocatalytic building materials (PBM), focusing on particular topics such as photocatalytic cement-based coatings [53], concrete nanotechnology [54], renewable photocatalysts in concrete [55], nano-inclusions applied in cement-matrices [56], indoor air purification by photocatalysts included concretes [55], etc. These reviews describe only a part of the discussion related to the utilization of TiO2 in building/construction materials (Scheme 3). Readers are advised to refer to the review published in 2009 to understand the development of photocatalytic construction and building materials focusing on three major research areas, including air purification, self-cleaning, and self-disinfection [57]. This particular review briefly describes the development of basic research and developments of TiO2-based photocatalysis in the field of construction and building materials.

Scheme 3

Pictorial representation of the synthetic methodologies and modification strategies of the TiO2 photocatalyst.

A comprehensive report focusing on the utility of photocatalytic TiO2-based building materials, especially in the last few years (2015 to 2019), is highly warranted. Considering the importance of research activities on “TiO2 based building materials and related application” and the independent research developments that contributed to improving the photocatalytic properties of TiO2, such as enhanced photoactivity, an extension of visible-light photoactivity, etc., this review particularly focuses on the advancements of various kinds of TiO2-based building materials, such as cement, mortar, concrete, paints, etc., from 2015 to 2019. The review details the role of this TiO2-based building material with relevance to (i) NOx removal, (ii) VOC photo-degradation, and (iii) self-cleaning surface developments, with sub-headings specifying the kind of building material, such as cement, concrete, mortar, and paint. At the end of the review, a summary of the research activities on TiO2-based building materials and directions for further research are presented.

2. Building Materials

Simple descriptions of some of the essential building materials (BM), such as cement, mortar, and concrete, are presented here for fair comparison among these materials. Lime is primarily comprised of calcium oxide (CaO) and/or calcium hydroxide and/or calcium carbonate (CaCO3), which can be obtained from the calcination of limestone (quick-lime) and hydrated lime. In a typical preparation of cement from limestone, a powder mixture comprising of limestone (~70–90%), clays (~5–20%), or alumina, bauxite, etc. (mostly Al2O3, or Fe2O3 and SiO2), silica (~3–10%), iron ore, or iron oxide (~1–5%) is heated to ~1400 °C in a rotary kiln. During heating, the limestone decomposes to CaO beyond 900 °C, which subsequently, with silica, forms dicalcium silicate 2CaO·SiO2 (referred to as C2S in the notation of cement chemistry). Further, at temperatures above 1200 °C, the components in the clay, such as Al2O3 and Fe2O3, as well as the iron component from iron ore, subsequently react with CaO and form the product tricalcium aluminate, 3CaO·Al2O3 (by notation as C3A), and calcium aluminoferrite, 4CaO·Al2O3·Fe2O3 (by notation as C4AF). Beyond 1250 °C, the ‘aluminate’ minerals that exist in liquid form function as a medium to facilitate the reaction between dicalcium silicate and further CaO to form cement, tricalcium silicate 3CaO·SiO2 (C3S). The semi-liquid that is present at about 1300–1400 °C can be further mixed with a cement linker (gypsum, others, etc.) to produce general-purpose cement or Portland cement. The terms cement and concrete are used interchangeably. However, cement is one of the ingredients of concrete. On the other hand, concrete comprises of aggregates, otherwise called gravel (sand and gravel or crushed stone), and paste (a mixture of water and cement). Mortar is another building material derived from cement that is composed of cement, fine sands, lime, and water. TiO2 or modified TiO2 materials can be included in any of the forms of building materials (cement, concrete, or mortar), and the chemical interactions among the components vary significantly, depending on the method of inclusion of TiO2 into these building materials.

Stone is one of the most widely used BMs since ancient times. Long-time exposure of historical constructions, sculptures, and monuments made of stone to weathering conditions and atmospheric pollution can cause a major change in the visual appearance of their surface or blackening of the architectural surfaces. Typically, the surface of the stone is subjected to deterioration over time due to various sources that include interaction with polluting gases and fine particulates. Most of these alterations mainly influence the visual appearance (aesthetics) of the stone itself, besides the loss of the original structural features of the stony material. In particular, research studies revealed that carbonate-based rocks, such as calcarenite and marble, are vulnerable to deterioration due to natural weathering and urban pollution. Also, biotic factors, such as the growth of microorganisms and biofilm formation, can cause degradation of stone surfaces and appearance. These issues can be fully or partially resolved by covering the surfaces of stony architectures with coatings. However, one must remember that a suitable coating for stone should introduce not only effective functions for stone protection, self-cleaning, and preservation of the aesthetic features of the original material, but should also be compatible with previous treatments and ensure stability and durability. It is worthwhile to note that the development of functional coatings with multiple properties, such as weather-resistance, self-cleaning, and a hydrophobic nature, is a promising challenge because of the wide variations in the chemical compositions of stones. A few reports pertinent to the application of TiO2 photocatalysis and the related phenomenon of stone coating for preservation are detailed below.

Studies have been focused on the development of functional coatings based on TiO2 nanoparticles (NPs) in the process of protecting lapideous (texture of stone) building materials in monuments and artworks of historical and architectural nature [58,59]. The coatings based on TiO2 NPs for cultural heritage conservation need to comply with multiple requirements. Functional TiO2 NPs based coatings have shown multiple capabilities that include prevention of the bio-deterioration of stony surfaces [60], controlling the formation of black crusts and salts [61], and conferring hydrophobic properties to the surface for reducing the percolation/penetration of water into the pores without affecting the aesthetic appearance [59]. The coating formulation can be made through two different approaches. In the first formulation, TiO2 NPs can be incorporated in a commercial polymer host matrix that can be used as a cleanser, protector, or consolidant. The second approach involves the direct application of TiO2 NPs onto the stone surface through spray coating. The second approach presents several advantages (using suitable formulations), such as retaining the photocatalytic activity, preserving the aesthetic appearance of the stone surface, and formation of a uniform surface [62]. In this regard, aqueous and alcoholic suspensions of TiO2 NPs have been applied to porous and compact limestones [63,64]. TiO2-based coatings with NP sizes in the range of 10–20 nm were applied through spray coating, resulting in a uniform coating with photocatalytic activity and the preservation of the stone’s aesthetics [65]. Mesoporous anatase TiO2-based coating dispersion in ethylene glycol was applied onto Noto stone and Carrara marble surfaces, and the aesthetic compatibility, capillary absorption coefficient, and photocatalytic activity were reported to be significantly improved [66]. The coating based on TiO2 NPs’ dispersion in chloroform was tested on stony materials and the NPs were surface functionalized for improving their dispersibility in the solvent [67]. Other approaches, such as casting and dipping, were attempted for photocatalytic TiO2 nanorod-based coatings on Lecce stone surfaces [67]. The spray coating was reported to be cost-effective for obtaining thin and crack-free films which were highly stable on the stone surface [68,69]. Another study has shown that coatings based on TiO2 NPs on stones induced a photocatalytic self-cleaning effect on the surfaces [70].

3. Integration of Photocatalyst on Building Materials

This heading details the key factors that involve the integration of TiO2 photocatalysts with BMs: the preparation of TiO2, the BM component to be integrated (e.g., cement, concrete, etc.), and the process steps. Each one of the key factors for the integration of a BM with TiO2 contributes to the final photoactivity and performance of the fabricated materials. Firstly, the selection of TiO2 NPs with adequate physico-chemical characteristics (size, phase composition, morphology, and surface area) is a core part of their integration into a BM. The process step in the integration can either be mixing or dispersing TiO2 into the BM matrix, and this step determines the uniformity and the physico-chemical properties of the TiO2 integrated BM. The mixing process can be categorized as either synchronous or latter ad-mixing, depending on the stage at which the mixing of TiO2 is performed. However, the mixing process for the integration of TiO2 with a BM is constrained with the problem of agglomeration of particles, irrespective of the mixing methodology adopted. Mostly, the smaller sizes and the high surface energy of TiO2, as well as the Brownian motion of the smaller particles, can cause particles to agglomerate. The agglomeration of TiO2 particles can not only reduce their photoactivity but also their mechanical strength by blocking access to the internal surface of TiO2.

Alternatively, the dispersion technique can be a better approach for resolving agglomeration problems. The bead or ball milling technique has been attempted to disperse NPs [71]. However, the problem involved in bead milling is the difficulty of handling the process with slurries having high solid fractions. The ball milling method has advantages, such as low cost, environment-friendly approach, high efficiency and controllability with the parameters, and large scale applicability in industries [72,73]. Ultrasonic irradiation can be another process step for the dispersion of submicrometer sized particles, which can eliminate the agglomeration problem [74,75]. The agglomeration of particles can be prevented by the shock waves generated from ultrasonic irradiation and collapsing cavitations, which causes the agglomerated particles to split due to the collisions. However, ultrasonic dispersion is an expensive technique as it is energy-intensive. To circumvent aggregation problems, the utilization of water-reducing admixtures (plasticizers and superplasticizers) and surfactant treatments have been attempted [76,77]. Surface potential (zeta potential) modulation can be used to prevent the agglomeration of TiO2 particles. For example, the zeta potential of cement mortar is the measure of the degree of repelling between particles, and indicates the surface charge states. Zeta potential values lower than −30 mV and higher than +30 mV can be used as guidelines for preventing agglomeration [78]. Importantly, under the condition that the charges of the added TiO2 particles and mortars are similar, agglomeration can be minimal, as the particles of each sort are supposed to repel each other. One must note that zeta potential measurements of cementitious materials have generally been done with a low fraction of solids, hence it is challenging to conclude information about the zeta potential values of fresh cement mortars and photocatalytic cement mortars. Recently, spray coating has been tried to create a surface coating on stone or building surfaces [79]. The spray coating formulation was developed based on nitrogen-doped TiO2 using a silane coupling reagent, and the coating durability was around 13 months [80] This review mainly focuses on the photocatalytic pollutant removal performance of TiO2-loaded BMs and the durability, mechanical strength, and lifetime issues of the integrated materials. There are controversial reports on the durability and mechanical effects of added TiO2 into BMs. While it has been reported that nano TiO2 is chemically inert in the process of cement hydration, it has also been suggested that it can provide crystal nuclei to promote cement hydration, causing an increase in the compressive strength of mortars [81] Additionally, it has been reported that high brittleness and internal cracks that could be generated due to photocatalyst inclusion are the reasons for the decline in photocatalytic performance and service life of building materials. Readers are advised to refer to the forthcoming sections that deal with uses of TiO2-integrated BMs for specific environmental pollutant removal and self cleaning. Also, it should be noted that the PBMs generated through the integration of TiO2 with any of the building material constituents should withstand the harsh and aggressive environments in which they are put into use. These requirements are dependent on the strength and durability of the resultant PBMs.

4. TiO2 Photoactivity under Solar Light

TiO2 exists in three different polymorphs: anatase, rutile, and brookite, with a bandgap of 3.2 eV for anatase, ~3.0 eV for rutile, and ~3.2 eV for brookite [82,83]. The bandgap of anatase corresponds to a wavelength of 388 nm, signifying that photo-activation of anatase can happen under irradiation of light with a wavelength lower than 388 nm. Therefore, visible light irradiation is not able to trigger the photocatalytic activity in anatase [84,85,86]. Recently, there is a growing interest in sunlight-driven photocatalytic applications, considering the fact that the UV fraction of the solar spectrum is limited to ~4%; on the other hand, significant proportions of photons can be generated from the visible region (early 50%).

Various strategies have been employed to make TiO2 a visible light active material [87]. The techniques/methodologies include surface modification via organic materials, mixing with other visible light active semiconductors, tuning the bandgap by creating oxygen vacancies and doping with metal/nonmetals, and co-doping of nonmetals and metals. Doping elements, such as S, C, N, and B, can create interband energy states between valence and conduction bands, or lower the bandgap and thus extend the visible light absorption capacity of TiO2 [88]. The non-metal dopants could substitute the oxygen atoms from the lattice of TiO2, create oxygen vacancies, and lower the bandgap. Similarly, noble metals and other semiconductors can form heterojunctions with TiO2 and enhance the photocatalytic activities of TiO2 [86,89,90,91]. Readers are advised to refer to the published reviews on the mechanism of visible light activity induction and the methodology of modification of TiO2 for achieving visible light activities [92,93,94,95,96,97]. It must be noted that, keeping in mind the fact that sunlight is the natural source for an enormous proportion of visible light, research is focused on harnessing sunlight to meet the urgent demand for a cleaner environment. Architects and structural engineers are directing their attention towards the development of advanced photocatalytic BMs with the utilization of sunlight. These functionally engineered structural materials are expected to be utilized for resolving environmental pollutant removal issues in an economic and efficient way. Of course, this area of research is in its infancy. Few reports have demonstrated the potential use of visible light active TiO2-inclusive BMs for environmental remediation, and the details are distributed in the forthcoming subheadings dealing with individual cases of pollutant removal. However, marketability, cost of production, and ease of preparation need to be optimized by extensive research in these directions. The ultimate purpose of the incorporation of TiO2 into these building materials is to derive photocatalytic properties for the resultant materials. The following paragraphs provide significant research developments that occurred during the years between 2014 and 2019 on TiO2-inclusive building materials to achieve the desired NOx removal photocatalytic properties.

5. NOx Removal

NOx is generally a collective term that represents two distinct gases, namely NO, or nitric oxide, and NO2, or nitrogen dioxide, and the gradual oxidation of NO results in nitric acid and NO2. Nitrous acid is a possible intermediate during the transformation of NO to NO2. It is to be mentioned that intermediates are more harmful than the primary reactants, NO and NO2 [98]. Specifically, NO2 is three times more toxic than NO, the primary pollutant [99]. NO2 can function as a precursor for the generation of even more toxic atmospheric constituents, such as ozone and peroxyacyl nitrates. In addition, NOx can interact with other primary pollutants, such as PM or SOx (sulfur dioxide and sulfur trioxide), and can generate other problems, such as ozone, acid rain formation, etc. Thus, NOx emission forms the basis of formulating environmental regulations, especially in the ozone non-attainment areas. NOx pollutants are introduced into the ecosystem through natural (extreme heat of lightning), biogenic (fertilization and the use of nitrogen-fixing plants), and industrial (thermal natural combustion, fuel combustion, and prompt process) sources. The probable sources of NOx and the health issues arising from short-term and long-term exposure are presented in Scheme 4. Due to the environmental damage caused by NOx gases, many regulations were designed to limit their emissions. The emission regulations vary from country to country in type and extent. The concentration limit for NOx to cause pollution in ambient air as per the European directive is 40 g·m−3 (0.021 ppmv) averaged over one year and 200 g·m−3 (0.106 ppmv) averaged over 1 h (Directive 2008/50/EC, 2008) [100]. Likewise, the NOx concentration limits fixed by other authorities, such as WHO, the U.S. Environmental Protection Agency, the Ministry of Environmental Protection of China, and the Australian Department of the Environment and Energy, are similar.

Scheme 4

The potential sources and health and environmental effects of NOx.

Mitigation or removal of NOx can be done through primary and secondary procedures (Scheme 5). Conventional NOx control measures through primary strategies include a selective catalytic reduction (SCR), selective non-catalytic reduction, adsorption, scrubbing (absorption), etc. Traditional systems are constrained by the higher expenses involved, especially for the treatment of sufficiently larger volumes of air comprised of low to moderate concentrations of NOx. Besides, conventional systems generate secondary waste, and hence often require further processing. NOx control methodology focuses on either the reduction of NOx back to the parent compound N2 or its oxidation to HNO3. PCO of NOx offers the following distinctive advantages: (1) non-requirement for extra reactants, and (2) conversion of NOx into nitric acid, a potential raw material for fertilizers. Heterogeneous photocatalysis, which is particularly efficient, includes three different processes: photodecomposition, photooxidation, and photo-selective catalytic reduction. The photocatalytic conversion of NOx to nitric acid comprises a sequential or series of the oxidation process. Higher catalytic activity is ensured by a higher degree of NO and NO2 conversions. NO → HNO

Scheme 5

Common strategies (primary and secondary) employed for NOx removal. (FLOX: flameless oxidation; COSTAIR: continuous staged air combustion; GAFT: gas-dynamic abated flame temperature).

However, the photogenerated charge carriers on the can class="Gene">talyst surface can also stimulate reduction processes. The efficiency of the reduction process of NO2 to HONO depends on the reduction capability of the photocatalyst as well [101].

One should note that there is a definite possibility of the generation of NOx in residential (indoor) conditions. Therefore, the quality of indoor air is a matter of concern. It can be noted that an indoor NOx level of more than 200 pg/m3 (0.1 ppm) may be reached through NOx generated from unvented gas combustion appliances, and an hourly peak NOx level may be 2000 pg/m3 (1 ppm), with a maximum-per-minute peak of 4000 pg/m3 (2.1 ppm). In the case of short-term exposure for healthy individuals, NOx concentrations of more than 4700 pg/m3 (2.5 ppm), either at rest or with around 2 h of light exercise, can result in pulmonary dysfunction. With regards to long-term exposure (several weeks to months), indoor NOx exposure of nitrogen dioxide with concentrations of less than 1880 pg/m3 (1 ppm) can cause a large number of health effects, primarily in the lungs and other organs, such as the spleen and liver. Notably, long-term exposure to NOx can cause reversible and irreversible lung effects. Typically, the impact on the lungs can vary depending on the level of NOx exposure and duration. A low-level NOx exposure of as low as 940 pg/m3 (0.5 ppm) may also lead to bacterial infection of the lungs [102].

Few efficient methods have been evolved to minimize the level of indoor NOx emissions inside buildings by utilizing photocatalysis of TiO2. The general photocatalytic mechanism involving a sequence of reactions upon irradiation of UV light with TiO2 (either pristine or in the form of a building material) is as follows: the exposure of the TiO2 surface to a UV light excites the electrons in the valence band (VB) to the conduction band (CB) and, in that process, holes are left in the VB. The generated charge carriers, electrons, and holes subsequently participate in the oxidation-reduction (redox) reactions for NOx degradation. In principle, the generally proposed mechanism of NOx photocatalytic oxidation consists of three stages: reaction between NO and photogenerated OH· radicals which results in HNO2 at the surface of TiO2 (first stage), transformation of HNO2 to HNO3 and desorption from the surface of TiO2 (second stage), and regeneration of the photocatalyst (TiO2) (third stage). The mechanisms involved in these stages of reactions were well detailed by several researchers [100,103]. In this context, a large number of research activities resulted in newly developed/synthesized TiO2-based materials that can be applied to buildings in the form of a coating or paint, or mixing with mortar, which will further enhance building aesthetics, sanitation, etc. Considering the advantages of including TiO2 into building materials, a flurry of activities has attracted many industrial interests. Several forms of TiO2-inclusive building materials, such as concrete pavements, eco-friendly cement (TioCem), and an architectural concrete (white cement), have been evaluated and patented [104,105,106]. Subsequently, photocatalytic paints including TiO2 in different kinds of binders, such as lime, polysiloxane, and sol-gel derived silica materials, are most frequently used. The forthcoming headings will describe the importance of TiO2-inclusive cement, mortar, concrete, paint, and coatings for NOx removal.

Lettieri et al. investigated the influence of colloidal suspensions of TiO2 NPs with 1% and 2 wt. % concentrations and evaluated their NOx depolluting abilities by coating them onto the limestone surface [107]. For this purpose, two limestones, namely a compact limestone (PT-Trani stone) and a soft and highly porous limestone (PL-Lecce stone), were utilized. The PL-based surface exhibited higher NOx photo-degradation efficiency than the PT stone-based one under a UV lamp. About 60% of NOx removal was observed over a period of 30 min of exposure over the photocatalytic material coated PL stones (Figure 1). A conclusion was reached with regards to the high NOx removal efficiency derived from TiO2-inclusive limestones: the higher surface roughness and porosity of the limestone surface provided an environment for the formation of an extensive exterior surface layer of TiO2 NPs. The study also revealed an inadequate reduction of NOx when low porous limestone was used for preparation through alcoholic solutions.

Figure 1

Decomposition rate of Rhodamine B for (a) Trani stone and (b) Lecce stone as a function of irradiation time [107]. (T: tetrapropylorthotitanate, AL: alcohol, and AQ: aqueous (water). TAL refers to a combination of T and AL in preparation condition, and TAQ refers to the combination of T and water.

In a subsequent investigation, the photocatalytic performances of limestone surfaces covered with a coating of water dispersed TiO2 NPs were evaluated in an urban environment (Bari, a port city in southeastern Italy from February 2016 to January 2017) (Figure 2) [108]. Data were collected by evaluating the concentrations of air pollutants (PM, NOx, CO, and benzene) in urban environmental conditions at the exposure site on a daily average basis for the varying climatic parameters (temperature, rain, wind, and light exposure). The daily mean values for NOx concentrations ranged from 50 to 110 μg/m3, with an average of 73 μg/m3. The other vital results on NOx removal were as follows: NO2 daily mean concentrations were between 30 and 60 μg/m3, with an annual average of 45 μg/m3. The results were assessed based on the European Union (EU) limit values for NO2 concentrations. As per the EU’s suggestion, NOx removal concentrations of annual mean and 18 h mean per year were considered as 40 μg/m3 and 200 μg/m3, respectively [109].

Figure 2

Samples exposed on top of the ARPA (Regional Agency for Environmental Protection) [108].

It was concluded that surface color properties could be preserved after NOx exposure through TiO2 coating, and the coating’s effect was lost after eight months with the concomitant decrease in self-cleaning. The utility of a photocatalytic concrete overlay was evaluated in terms of the combined effects of energy conservation in the building, vehicular pollutant removal, and urban heat island (UHI) effect. These effects were compared between gray and white cement, along with a reference to cement without TiO2. The environmental benefits of the photocatalytic concrete were inferred in terms of concluding the pavement life cycle assessment (LCA) [109,110].

The TiO2-inclusive photocatalytic concrete was effective for NOx removal, which in turn resulted in a decrease in acidification, ecotoxicity, eutrophication, human health degradation factors, smog formation, and respiratory effects. Pollutant removal studies informed that white cement-based photocatalytic materials were superior for NOx removal than gray cement. A microscale thermal model was proposed to explain the UHI effect arising from white cement concrete overlays. The model suggested a five-fold reduction in global warming potential for white cement as compared to gray cement. Through the design of a small scale bed flow photoreactor, the photocatalytic performances of cement-based TiO2-containing materials were evaluated towards NOx reduction by monitoring the potential reaction products from the gas phase/aqueous extraction for various experimental conditions (relative humidity, flow rate, mixing ratio, and light intensity) [111]. The results revealed that the potential of the cement-based TiO2-containing materials towards photocatalytic remediation of NOx and conversion into nitrite through the analysis of reaction products at the surface. Under atmospheric conditions, the NO and NO2 uptake coefficients were determined in the range of 5 × 10−5 at a surface deposition velocity of about 0.5 cm/s. The NOx removal capacity of photocatalytic blocks of cement, based on mortars made with Portland cement, two different calcium aluminate types of cement, and air lime, and at least a few TiO2 additives (TiO2 as reference catalyst, and two doped titania, Fe-TiO2, and V-TiO2), was investigated [112]. A high NOx abatement (up to 60–80%) with good selectivity was observed for air lime and high alumina cement (HAC) mortar-based photocatalytic cement under the three illumination conditions (UV, solar, and visible light). Lime and HAC mortars exhibited the best NOx abatement percentages under the three irradiation conditions (UV, solar and visible lights). The NOx removal efficiency was explained through the combined influence arising from the presence of higher amounts of calcium carbonate and the probable reaction of the final photo-degradation product of NOx, namely nitric acid. The additional role of visible light photo-degradation was proven by the increase in NO removal percentages of the mortars with the doped additives (Fe-TiO2 and V-TiO2). Among the doped TiO2 samples, Fe-TiO2 was most effective for NOx removal. Dawa Seo and Tae Sup Yun compared the nitrogen monoxide (NO) removal capacity of TiO2-inclusive cementitious materials between wet and dry conditions [113]. An experimental design was made as shown in Figure 3a,b. The wetting of the photocatalytic cement-based materials and the wetting condition play critical roles in achieving a reasonable NO removal rate and also to understand practical sustainability against air pollution. The water molecules were present near TiO2 particles, and the wetting altogether influenced the photocatalytic reactions (Figure 3c). The increase in humidity and the rewetting of TiO2 occurred through the continuous evaporation of vaporized water molecules from pores.

Figure 3

Experimental schemes of (a) dry and (b) wet condition test and (c) photocatalytic cement-based materials (wet conditions) [113].

Aqueous suspensions of TiO2 NP-based photocatalytic surface coatings were developed as a user-friendly approach for cementitious surfaces, and a remediation technique for NOx emission and organic pollutant removal was developed [114]. Hydrophobic and hydrophilic photocatalytic TiO2 sols were used for dip coating as well as spray coating on the cement tiles, and NOx removal efficiencies were evaluated. Hydrophobic photoactive TiO2 NP-based coatings exhibited an excellent ability to convert NO gas when applied on the concrete surfaces. About a 90% reduction in NOx pollutants was evident from hydrophobic TiO2 coated cement tiles for TiO2 loadings above 5%, which suggested that the coating can be beneficial for highly polluted areas near pollution sources. The photocatalytic degradation ability for pollutants and the binding efficiency of cement containing TiO2 NPs were investigated under nitric oxide and nitrogen dioxide gas exposures in the presence and absence of ultraviolet (UV) light. The photocatalytic efficiency was determined to understand the effect of the different water-to-cement ratios (w/c) of the cementitious materials. Based on the results, a mechanism for photocatalytic NOx removal while using hardened cement was proposed (Figure 4). The mechanism involves the adsorption of NO2 gas molecules onto hardened cement paste structures, the occurrence of hydrolysis of NO2 into the pores, and the formation of soluble nitrates [115]. These experimental results demonstrated that cementitious materials could be tailored to decrease NOx levels through photocatalysis and showed their ability to bind NOx, in particular, NO2. The study was designed based on the fact that variation in the water-to-cement ratio can alter the pore structure (i.e., pore volume, size distribution, and interconnectivity) of cementitious materials, which in turn alters the proportion of effective surface area available for PCO and adsorption/binding of by-products.

Figure 4

NO2 adsorption on hardened cement paste, as well as into the pore solution [115].

The TiO2-inclusive self-compacting glass mortar (SCGM) was developed for evaluating photocatalytic NOx degradation [116]. Recycled broken glass pieces from a local glass beverage bottle were used as the aggregate. While HNO3 is the generally expected final photocatalytic NOx degradation product from cementitious materials, SCGM produces NO2− in place of NO3− as the major NOx photo-degradation product [117]. The NO2 changed to HONO in the atmosphere and caused the generation of secondary pollutants through the photochemical reaction. Based on the use of SCGM-based materials for NOx degradation, it has been inferred that SCGM is not as useful as studies expected for high photocatalytic NOx removal efficiency and high conversion efficiency of NO to NO3−. Such difficulty in achieving the targeted photo-degradation efficiency demands research on SCGM.

The on-site determination of NOx photocatalytic removal was performed with eco-blocks fabricated in factories [116]. In another study, specifications according to the Indonesian National Standard were done on determining the composition for the TiO2 layer coated over the pavement blocks to have required wear resistance and durability [118]. Filed experiments revealed that the hydrophilic properties of the TiO2 surface caused the hindrance of NOx adsorption on the paving block surface because of the competition between NOx and water vapor to reach the active sites of the catalyst. As per the results, 200 g of TiO2 per 1 m2 square paving blocks was required to transform ambient NOx to nitrate at an average rate of 0.0046 mg/m2/min. Other conditions maintained in the study were: average temperature 29.89 °C, humidity 45.31%, and wind speed 0.84 m/s. Functional asphalt pavements were developed by establishing bonding between pulverized TiO2-cement mortar and asphalt pavement surface through the epoxy resin. Such a design of functional asphalt showed durable NOx degradation efficiency [119]. The bonded pulverized TiO2-cement mortar to asphalt pavement exhibited effective NO transformation, and factors such as the anatase/rutile phase ratio and surface area of TiO2 influenced different levels of NOx removal in the range between 14% and 67% (Figure 5).

Figure 5

Average degradation efficiencies of NO for all studied specimens [119]. Eight TiO2 products (VU0 to VU7) with varying grain size, anatase proportions, and surface area. VU0 is the reference commercial cement mixture.

The NOx degradation capability was evaluated in the test section built at the Institute of Highway Engineering in Aachen, Germany, to understand the applicability of the surface treatment to asphalt pavements. María Pérez-Nicolás et al. modified the mortars with two different binders (Portland cement (PC) and high alumina cement (HAC)) as well incorporating them with nano-structured photocatalytic additives (bare TiO2, Fe doped (Fe-TiO2) or vanadium doped TiO2 (V-TiO2) [120]. The inclusion of nano-structured additives resulted in the generation of additional nucleation sites, which in turn caused the acceleration of the hydration process of the cementitious binders. On the other hand, the water absorption was not significant for the photocatalyst-incorporated HAC mortars. As regards to practical application, these systems were beneficial to refine pore structures. Magdalena Janus et al. developed gypsum plates modified by TiO2-N, C photocatalysts, and tested for NOx removal efficiency [121]. However, neither the photo-degradation capability towards NOx removal nor the compressive strength were improved through the inclusion of TiO2-N, C into the gypsums. The gypsum modified with a higher loading (~20 wt.%) of TiO2/N, C, and modified at 300 °C resulted in higher NOx degradation activity. A comprehensive evaluation of the role of TiO2 NP content (up to 15%) on the mesoscale (interfacial) and macro-scale (mechanical) properties of the cementitious composites has been brought out through experimental studies [122]. A micromechanical model was proposed to understand the interrelation between meso and macro properties. The proposed model correlated the relation between tensile strain capacity and the ration of the complementary energy to crack tip toughness.

TiO2 is used in most paint formulations and finds its application in coating labs and manufacturing sites around the world. The role of TiO2 in paints is not only to provide brightness and opacity but also can be extended to NOx control in indoor environments. In principle, photosensitized reactions on TiO2 surfaces can influence indoor air quality either beneficially or adversely. For example, NOx may be produced through the reactions of ammonia or deposited nitric acid on the surface of the paint. On the contrary, photocatalytic NOx removal can be beneficially derived through photocatalytic paints. The effectiveness and the outcome of using photocatalytic paints for air pollution abatement purposes is, therefore, a challenging aspect that needs to be adequately addressed to evolve new technologies to reduce indoor NOx emissions.

Truffier-Boutry et al. developed macro-sized and nano-sized TiO2-inclusive paints and studied their photocatalytic, microstructural, and morphological abilities in the process of understanding their environmental impacts [123]. Their main focus was to understand the main parameters that could control the expulsion of nano-sized particles from nano-TiO2 and to bring out safer formulations of paints having salient characteristics, such as less inclusion of nano-sized photocatalytic particles with minimal VOC-releasing possibility. The crucial conclusions derived through the study include that paints formulated with TiO2 particles having sizes smaller than 100 nm with rutile crystalline structures exhibited the capacity to remove air pollutants. On the other hand, xylene removal capability was observed for the paint formulation consisting of TiO2 NPs. Audrey Bonnefond et al. formulated photocatalytic paints containing two types of polymeric binders [124] (a pure (meth)acrylic latex (LM1), and a fluorinated/(meth)acrylic latex (CS2) with core-shell morphology) along with two types of TiO2 NPs (Degussa P25 and Johnson and Matthey (JM) sample) [125]. The substrate film-based paint was superior compared to air film because of the higher availability of interfaces at the bottom of the film for the former paint system. Riccardo Paolini et al. discussed the possible adverse effects of the solar reflectance of TiO2-containing materials. An elaborate mechanism to explain the cause for the partial reduction in and decreased crystallinity of TiO2 was proposed based on the contact with nitric acid generated by NOx photocatalytic degradation [126]. Upon light irradiation onto the TiO2 surface in a humid environment, NOx was converted into NO which in turn hydrolyzed to HNO3. The adsorption of nitrates could occur on the protonated TiO2 surface arising from the acidic environment, causing an increase in oxide defect density and a decrease in crystallinity, or an increase in amorphous characteristics. The proposed mechanism (Figure 6) presents explanations for the variation of the optical behavior of TiO2 in terms of changes in morphology, surface area increase, surface defects, chemical structural changes (hydroxylation, protonation), adsorption, etc. [127].

Figure 6

Scheme showing the reactions occurring at the surface of TiO2 (anatase phase) [126].

They concluded that the study could be useful to evolve strategies for developing newer self-cleaning TiO2-based construction materials with enhanced optical properties. In the process of developing functional cement-based photocatalytic products, Ming-Zhi Guo et al. formulated a modified self-compacting architectural mortars (SCAM) by applying a TiO2 containing paint as the surface coating [128]. The photocatalytic NOx removal performance was compared between the SCAM samples prepared through brush coating of TiO2 containing paint (brush coated) and a simple non-paint formulation containing 5% TiO2 (P25) (Figure 7) [128]. Two kinds of irradiations were used. Higher NOx removal efficiency was noticed for the PC-S7-coated SCAM sample coated with paint than the 5% TiO2-intermixed samples under both UV-A and sunlight irradiations. The bonding between the TiO2 particles and the SCAM surface was more robust for the brush coated SCAM than the dip-coated ones. They concluded that the TiO2-coated SCAM products can be used as exterior finishing materials of buildings in urban environments.

Figure 7

Photocatalytic NOx removal on architectural mortar samples (PC-S7-coated and 5% TiO2-intermixed) under UV-A and sunlight irradiation conditions [128].

Adrien Gandolfo et al. developed different quantities of TiO2 NP-inclusive photocatalytic paints and investigated the optimization of conditions for NOx remediation and HONO formation. The photoactivity of the developed paints was tested under a UV light in an indoor condition. The results revealed that the photocatalytic paints substantially decreased the NO2 concentration [129]. The photocatalytic paints including 0.3% to 7% TiO2 NPs were studied using a horizontal flow tube reactor. The NO2 uptake showed an increasing trend concerning TiO2 loading for the photocatalytic paint with a loading of up to 7% TiO2 NPs. Notably, the photocatalytic paint loaded with 7% TiO2 efficiently eliminated the majority of gas-phase NO2, converting it to NO and HONO (Figure 8). Notably, the NO conversion rate increased with the increase in TiO2 NP content. Gas-phase HONO was predominantly formed for paint including 7% TiO2 NPs.

Figure 8

Formation of NO2, NO, and HONO on photocatalytic paints with 0%, 3.5%, 5.25%, and 7% of TiO2 NPs (NO2 mixing ratio of 40 ppb and RH of 40%) [129].

A dynamic mass-balance model was proposed to predict the time-based formation of HONO in a real indoor condition. The photo-efficiency of four kinds of TiO2 coatings along with the influence of a SiO2 interlayer was investigated on NOx photo-degradation [130]. Three types of commercial TiO2 suspensions and a home-made Titania sol-gel were used, and a SiO2 layer was formed on the cement surface. The coating of the SiO2 layer in between the mortar and the commercial TiO2 coatings could not stabilize the TiO2 NPs. On the other hand, the homemade TiO2 NPs were stabilized through excellent adhesion arising from the probable interactions between SiO2 and TiO2 sols. Joana Ângelo et al. evaluated outdoor NOx abatement using photocatalytic paints incorporated with commercial TiO2 (Figure 9) [131]. Commercial samples of P25 from Evonik and PC500 from Cristal were utilized for developing exterior water-based paints. The standard ISO 22197-1:2007 protocol was used to evaluate the photocatalytic NOx degradation performance of these four paints. Upon performing outdoor tests, the developed paints showed a higher NO conversion rate (more than 80%). To quote correctly, the paint comprised of PC500 and calcium carbonate exhibited the highest NO conversion of ~95%.

Figure 9

NO conversion for the four tested paints [131]. Paint #1 to Paint #4: Paints formulated with varying compositions of TiO2, CaCO3, P25, and PC500.

Luna and coworkers optimized the preparation of Au-TiO2/SiO2 coatings and demonstrated the effectiveness of the photocatalyst compositions towards photooxidation of NO, adopting a protocol (ISO 22197-1) for monitoring NO in air purification [132]. A three-stage methodology—(i) preparation of Au dispersion, (ii) mixing with commercial TiO2, and (iii) integration of Au-TiO2 with silica—was adopted. The observed selectivity for NOx removal has been attributed to the enhancement of photoactivity by Au NPs as well as the possible activation of O2 and NO molecules through strong adsorption that could augment NO oxidation. Besides, the photoactivity of Au-TiO2/SiO2 under visible light has been demonstrated for other polluting substances, such as dyes and 4-nitrophenol.

Following the success of the preparation of the Au-TiO2/SiO2 photocatalyst, Luna and coworkers extended their research on the production of Au/N-TiO2/SiO2 photocatalysts [133]. A modified procedure was adopted that included urea as the nitrogen source. NO abatement tests using the Au/N-TiO2/SiO2 under UV light and the selectivity towards NO removal were demonstrated. Under similar Au loading, the Au/N-TiO2/SiO2 photocatalysts showed more photoactivity than other reference catalysts (without nitrogen doping in TiO2). Further to the demonstration of the photoactivity of Au/N-TiO2/SiO2 for NO removal, experiments ware extended on the photocatalyst coating performances by selecting three different building materials (Capri limestone, Grey Pearl granite, and HERPLAC® concrete) [134]. The coatings were formed by spraying onto one of the larger faces until its saturation. Factors such as porosity in the substrates, the TiO2/SiO2 ratio of the coating, the amount and size of Au particles, and nitrogen doping could be tuned to achieve good photoactivity.

6. Volatile Organic Compounds

VOCs are one of the four organic compounds classified as very quickly volatile or semi-volatile organic compounds included with particulate (especially organic) volatile organic materials [135]. In another version, the VOCs can be referred in terms of boiling points (between 50 and 260 °C) for highly reactive and/or toxic organic compounds. The exposure to VOCs can cause health issues, such as respiratory diseases (eyes/nose/throat irritations), neural disorders, and sick generating syndrome (non-specific symptoms and ill-feeling health). VOCs can also be the reason for the formation of secondary pollutants, such as ozone. VOCs can cause concern both in the form of indoor and outdoor air pollutants. Indoor environments can be polluted with VOCs because of the usage of building materials, paints, fuels, cleaning materials, pesticides, materials, etc. Indoor VOC concentrations are generally 5 to 10 times highrt than outdoor environments, which, in turn, depends on the climate and other parameters [136]. Nearly fifteen years ago, an analysis performed on the existence of VOCs within a sufficiently aerated residence (without the usage of carpets and drapes) revealed the presence of the VOCs and, for easy reference, were listed by descending concentration (selected ones are given here): toluene, benzaldehyde, mono(2-ethylhexyl) phthalate, decanal, p-xylene, 1-butoxy-2-propanol, 2-butoxyethanol, undecane, β-pinene, decane, o-xylene, tetradecane, acetic acid, pentadecane, dodecane, menthol, ethylbenzene, styrene, tridecane, benzyl alcohol, camphene, methyl salicylate, naphthalene, madendrene, etc. [137]. A review published in the year 2009 details the significant changes in building materials and indoor commercial environments over the past half-century and explains the origin of some of the of VOCs in indoor environments [138]. Another review was published in the year 2016 that briefly details the general photocatalytic oxidation approaches that have been applied for the removal of VOCs and formaldehyde in indoor environments [139]. The review also provides details on potential sources for indoor expulsion of VOCs arising from building materials (Table 1).

Table 1

Possible sources of indoor pollutants of volatile organic compounds (VOCs).

VOCs	Potential Sources
Formaldehyde	Pesticides, flooring/insulating/wood materials, coatings, paints, etc.
Acetaldehyde	Flooring/wood materials, etc.
Naphthalene	Insulating/mixed materials, etc.
Chloroform	Glues, pesticides, etc.
Ethylbenzene	Adhesive, paints, furniture, etc.
Dichlorobenzene	Wood/ceiling materials, etc.
Carbon tetrachloride	Paints, coatings, industrial cleaning agents, etc.
Toluene	Pesticides, flooring/insulating/wood materials, adhesives, paintings, etc.
Others (ketones, esters)	Perfumes, paints, adhesives, plastics, resins, disinfectants, etc.

The list of indoor VOCs is expected to include several more additional volatile organics in recent years because of modernization and unlimited opportunities for the use of household materials. These details and the possible concern arising from the potential exposure to VOCs in indoor air have triggered the development of new home construction techniques/materials to improve indoor air quality significantly.

TiO2 Based Photocatalytic Composites for VOC Removal

TiO2-inclusive photocatalytic materials were developed to degrade indoor VOC pollutants under UV light irradiation [140,141]. Several TiO2-based photocatalytic materials have been developed for the decomposition of VOCs [142,143,144,145]. These reviews, published in the years between 2014 and 2019, focus the discussion on the utility of TiO2-based photocatalytic building materials towards VOC abatements. The report also summarizes the development of TiO2-based (doped, composite, nanostructured, etc.) photocatalytic materials that have been tested for VOC removal capability (Table 2) but still need to be tested through inclusion into building materials. The utilization of the reported TiO2 materials for building material development will form the platform for exploring the possibility of the development of advanced building material fabrications in the years to come.

Table 2

Summary of TiO2 based photocatalytic composites for NOx removal.

Modification Type	Specific Example	Methodology	Remarks on NOx Removal	Reference
Composites	Vanadium/TiO2	Functional theory calculations combined with in-situ diffuse reflectance infrared Fourier transform	Selective photooxidation-stable formation of V/TiO2 surface	[146]
	P25 (titania) functionalized with thioglycolic acid (TGA)-capped CdTe colloidal quantum dots (QDs)	Chemical methods	TGA, CdTe, and titania components in the TGA-CdTe/P25 composite	[147]
	Hydroxyapatite (HAp)/beta-tricalcium phosphate/TiO2	Intermixing and a post-curing coating procedure	Active sites are available on the surface of the material leading to greater NOx oxidation	[148]
	Composites of TiO2 (Hombikat, P25, sol-gel synthesis) and zeolite ZSM-5	Sol-gel and solid-state dispersion	Well-dispersed TiO2 particles over the ZSM-5 crystals caused good NOx removal	[149]
	TiO2 covered with a thin layer of an alumina–silica	Commercial	Coating TiO2 with Al2O3 and SiO2 dramatically increases the conversion of NO2 to NO on TiO2	[150]
	TiO2 photocatalyst with Ba species	Impregnation	Ba–Ti mixed oxide phase was formed-the surface of amorphous Ba–Ti mixed oxides could store NO3− more densely than the TiO2 surface	[151]
	TiO2–SiO2 mixed oxides	Blast furnace, Chemical method, and calcination	High activity in selective catalytic reduction, excellent stability, and low preparation catalyst cost	[152]
	TiO2 and ZnO	Plasma treatment	Longer reaction times for efficient oxidation of NOx	[153]
	Fe/TiO2	Co-precipitation	Fe increased the electron-hole separation efficiency because Fe3+ incorporated into TiO2 can act as an electron-trapped agent	[154]
	Au/CeO2−TiO2	Chemical method	Au−Ce3+ interface formed and served as an anchoring site of the O2 molecule. Then more adsorbed oxygen could react with photogenerated electrons on TiO2 surfaces to produce more superoxide radicals for NO oxidation	[155]
	TiO2/Al2O3binary oxide	Sol-gel synthesis protocols	Alumina domains can be utilized as active NOx capturing sites that can significantly eliminate the release of toxic NO	[156]
	TiO2-Carbon	Chemical method	Reduction of NO towards N2 by proton adsorption-promotion on Pt-Pt sites or by selective-secondary sites (as titanium dioxide)	[157]
	TiO2/G hybrids	Sol-gel	Interaction between TiO2 nanoparticles and graphene sheets, acting as electron traps.	[158]
	G included pure rutile TiO2 nanowire	Electrospinning, sol-gel, and calcination	The inclusion of G into TiO2 nanostructures enhances the visible light photoactivity	[33]
	TiO2/G	Solvothermal process	Favorable NO2 adsorption on graphene through an interaction between the NO2 molecules and the conjugated system in graphene sheets	[159]
	TiO2/Printex U (a famous model carbon black)	Coating	Reduction of NO to nitrogen, achieving DeNOx without any reducing agent	[160]
Doping	Ti3+ self-doped TiO2 NPs	Spray-coating	Surface oxygen vacancies caused by the diffusion of photo-generated holes play significant roles-Ti4+ is reduced to Ti3+, dissociating water molecules and facilitating the adsorption of −OH species on surfaces-photoinduced hydrophilicity	[161]
	Modified with Ce, La, and Gd	Chemical method (gel precipitation) and hydrothermal treatment	The addition of rare earth elements to hydrothermal processing slowed the anatase-to-rutile and brookite-to-rutile transformation-grain boundary pinning effect	[162]
	TiO2 plates doped with Ba, La	Calcination	Doped with 5%-Zr4+ and calcined at 800 °C, resulted in 100% degradation of NOx as compared to commercial P25. The addition of Zr4+ caused a decrease in crystalline sizes of both anatase and rutile forms causing an increase in surface area	[163]
	Ni doping	Thermal treatment	6% weight Nickel doped KA100 and annealed at 1000 °C showed excellent NOx removal. Transformation into 100% rutile phase and size effects played roles in photoactivities.	[164]
	Cu, Zn, and Cu-Zn	Thermal treatment	0.25 Cu/0.75 Zn-Ti450 (Cu:Zn molar ratio equal to 1:3) was the best performing specimen in degrading NOx	[165]
	Carbon-doped titanium dioxide and nano-silica	Coating and UV-pre treatment	Highest NO degradation is achieved by the two-layered coatingscomprised of carbon-doped TiO2 and silica	[166]
	Nitrogen modified TiO2	Sol-gel green synthetic method	Heated at 450 °C possessed excellent photocatalytic activity under visible white-light (indoor artificial lighting)-double PCA than P25 TiO2 NPs.	[167]
	Barium-modified titanium dioxide	Impregnation method	BaO species, which was generated from the decomposition of Ba(NO3) 2, works as a NOx storage material	[168]
Nanostructuring and physical modifications	The electronic crystallographic structural relationship for Ti0.909W0.091O2Nx	Mixing and calcination	Oxygen vacancy acts as an electron trapping center for conduction-band electrons and reduction of NO	[169]
	TiO2 to detect secondary aerosol pollutant formation	Seed via atomization	Reactive carbonyl compounds caused by the photo-degradation role of TiO2 lead to the suppression of C formation	[170]
	Titanium dioxide nanosheets and anatase titanium dioxide nanospindles with highly exposed (001) facets	Hydrothermal and faceted engineering	Preferential exposure of (001) facets of TiO2 had a positive effect on increasing the specific surface area of the catalysts	[171]
	Size controlled nanoparticles	Controlled annealing	Mortar mixtures with only 1 wt.% TiO2 resulted in NOx degradation rates close to 80%	[172]
	Crystalline mixed-phase (Anatase/Rutile) mesoporous	Calcination at temperatures (600–800 °C, 1 °C/min) followed by a second heat treatment	A synergetic effect between anatase and rutile	[173]

Fumihide et al. compared the efficiencies of the photocatalytic decomposition of VOCs between two arrangements, namely, parallel and circular, for the removal studies (Figure 10). The parallel arrangement was designed by keeping the UV lamps parallel to flat TiO2-PET sheets. In the case of a circular arrangement, a UV lamp was held in a glass tube, and the cylindrical TiO2-PET sheet was arranged close to the surface of the lamp [174]. The photo decompositions of acetone, isopropanol (IPA), and toluene were studied. The circular arrangement outperformed the parallel one and was preferred for optimal VOC decomposition. A general conclusion was drawn based on the results. The complete decomposition of VOCs, including their intermediates, could be achieved with a UV intensity above a certain threshold and the choice was also based on the types of VOCs present. Julien Morin et al. used a horizontal flow tube reactor to study VOC emissions from paints that included mineral silicate binders, acrylic binders, and acrylic/siloxane binders with/without incorporated TiO2 NPs [175]. In the majority of the experiments, it was found that the mineral binder-inclusive paints emitted fewer VOCs as compared to the acrylic binder-inclusive ones. The surface-emission fluxes of the VOCs, such as formaldehyde, acetaldehyde, benzene, aromatics, acids, and carbonyls, were studied under UV irradiation for the photocatalytic paints. The results of mineral silicate and acrylic/siloxane binders were compared with an acrylic binder to infer the impacts and effects of the paint composition. The surface-emission fluxes of carbonyl compounds were presented and discussed (Figure 11). They concluded that the binder inclusion did not significantly enhance the properties of the photocatalytic paints concerning VOC emissions. Nejc Rozman et al. prepared rare earth element (such as La, Gd, and Ce) modified TiO2 and assessed the photocatalytic degradation of a few VOCs [162].

Figure 10

Arrangement of UV lamps and TiO2-PET sheets (surface area of the TiO2-PET sheet) [174].

Figure 11

Surface emission fluxes (molecule cm−2 s−1) obtained for selected VOCs (formaldehyde, acetaldehyde, acids, carbonyls, aromatics, and benzene) under “dark” conditions (lozenge) and in the presence of a UV light (solid) [175].

A reactor comprising of a gas pump and pipes was set up to understand the degradation kinetics using Fourier-transform infrared spectroscopy. The research paper reported comparative data on the photocatalytic isopropanol oxidation between simulated solar light and UV irradiation as well as pristine TiO2 and rare earth element-doped TiO2. Birte Mull et al. developed pure TiO2 or TiO2 modified with graphene oxide (GO)-inclusive photocatalysts and investigated the photocatalytic degradation of a few of VOCs (butyl acetate, toluene, and limonene) under UV LED (light emitting diodes)/blue LED light irradiation conditions [176]. Based on irradiation experiments, they inferred that the modified TiO2 samples with trace amounts of GO (0.75–5%) showed better photocatalytic performance under blue light. However, photocatalysts loaded with a higher value of GO (10% or higher) caused adverse photoactivity both under UV and blue light irradiation conditions. Zahra Shayegan et al. investigated the three levels (bench-scale, pilot, and full) of scaling effects on the removal efficiency of toluene and isobutanol removal efficiency as well as the generated by-product by evaluating the UV-irradiated photocatalytic oxidation performance using a commercial TiO2 photocatalyst (Figure 12) [177]. Based on the factor θ (mg VOCs/g photocatalyst media), a comparison between the three scales (full, pilot, and bench) was made on the gravimetric (per mass) pollutant removal efficiency for toluene and isobutanol in terms of the flow rate of pollutants and the weight of the photocatalyst. Conditions such as residence time, flow rate, and humidity were optimized to derive extrapolated information for real indoor application. Full-scale studies showed that toluene could not be effectively removed in UV-assisted PCO due to the higher velocity of flowing gas and lower light distribution. However, studies performed with 100 ppb and 1000 ppb concentrations of isobutanol showed a 24.1% and 8.6% removal efficiency, respectively (Figure 12).

Figure 12

Removal efficiency of toluene and isobutanol and PCO reaction rate for different systems (UVC-PCO, VUV photolysis, and VUV-PCO) (V = 1.25 m/s) [177]. PCO: photocatalytic oxidation; UVC: ultravacuum, VUV: vacuum ultraviolet.

Alireza Haghighat Mamaghani et al. presented a comprehensive overview of commercial TiO2 photocatalyst-based VOC removal in air [14]. Enhanced photocatalytic activity could be achieved through fine-tuning physical properties (crystallinity, crystal size, anatase and rutile phase compositions, and porosity) and surface properties (amount of surface hydroxyl groups, surface area, and surface density) of the TiO2. The role of support materials, such as activated carbon, on the adsorption and removal efficiency of VOC was detailed. Ming-Jun Tian et al. prepared a porous photocatalyst composite comprised of ultralong TiO2 nanofibers (TiNF) distributed in activated carbon fiber (ACF) (TiNF/ACF) porous composites by the depositing TiNFs within ACF felts, the support matrix [178]. They observed improved photocatalytic performance for toluene removal because of synergetic effects arising from the interaction between the TiNFs and ACFs (Figure 13). A mechanism for efficient photocatalytic activity was suggested. ACFs play multiple roles, such as hindering the recombination of electron–hole pairs, enhancing the light adsorption ability by reducing the TiO2 bandgap energy (Eg) to 2.99 eV, and increasing the quantum efficiency of TiO2. Typically, a high surface area and macroporous structure of composite photocatalysts could result in higher adsorption efficiencies (98.9%) for a toluene concentration of <4600 ppm. Zhuowei Cheng et al. used a combined sol-gel hydrothermal methodology for the preparation of La/N-TiO2 nanotubes [179] and evaluated photocatalytic activity towards chlorobenzene. A greater surface area and smaller particle sizes were produced with the co-doped TiO2 nanotubes. The relative humidity of the system played a role in the conversion of chlorobenzene. A probable mechanism involving a water molecule for the photocatalytic chlorobenzene conversion is presented.

Figure 13

Scheme depicting the adsorption and photo-degradation synergetic model of TiO2 nanofibers/Activated carbon fiber (TiNF/ACF) porous composites towards toluene removal [178].

D. Truffier-Boutry et al. formulated paints based on micro-sized and nano-sized TiO2 particles and studied their VOC emission/removal efficiency [123]. However, the results informed that few of the organic compounds, with a predominance of the harmful pollutant formaldehyde, and other compounds such as methanol, acetaldehyde, were removed upon light irradiation. D. Enea et al. evaluated the photocatalytic activity of three photocatalytic paints prepared with different TiO2 samples under UV as well as solar light irradiation, considering the degradation of 2-propanol as the probe molecule [180]. The results informed that the photocatalytic activity of the paints was influenced by the changes in the surface hydrophilicity and the aging process. Natan Blommaerts et al. evaluated the gas-phase degradation of acetaldehyde by photocatalytic paints coated over the entire interior parts of the spiral tubes and assessed the gas-phase photocatalytic degradation of acetaldehyde [181]. Superior photocatalytic performances were noticed for both the single and double cylinder coated cylinders over a vast set of experimental conditions. They derived reasons for the superior VOC degradation efficiency of the spiral reactors over the conventional photocatalytic reactors. The possible reasons could be because of (1) the probability of uniform illumination over the entire reactor length, (2) optimized light transmission, and (3) effective contact establishment between the gaseous reagents and the irradiated surface over the whole tube length. A comparative result informed that a spiral reactor could show a 100% acetaldehyde degradation efficiency for a low residence time of 60 s. On the other hand, 100% acetaldehyde degradation could be achieved from the annular reactor even at 1000 s residence time.

Wenda Zhu et al. developed photocatalytic coatings for barn walls and ceilings for mitigating indoor odors based on a few of the new TiO2-samples, PureTi Clean, Evonik, and P25 [182]. They utilized these paints to understand their effects in decreasing odorous VOC emissions through stimulated evaluating, with stimulated conditions having few organic compounds like diethyl sulphide, dimethyl disulfide, dimethyl trisulfide, butyric acid, p-cresol, and guaiacol. The pure Ti-based coating, with a loading of 10 g/cm2 photocatalyst, showed the highest removal rate for a few of the selected odor compounds.

C. Toro et al. studied the uptake coefficients of a few of the selected VOCs onto commercial TiO2 coating in a continuously stirring reactor tank [183]. The molar yield and the composition of the aldehyde mixture were monitored during the removal of each VOC. The highest level of acetaldehyde production was evident from toluene photooxidation, while the lowest was from mesitylene. The Ag+ doped TiO2 was synthesized and successfully incorporated into a natural hydraulic lime mortar [184]. The gas-phase VOC photo-degradation capability of the modified lime mortar was assessed under the irradiation of artificial visible light. The 1 wt.% and 5 wt.% Ag+ doped TiO2 incorporated mortar samples produced 1.8 ppm/h and 2.9 ppm/h of acetone, respectively. A non-linear relationship between photocatalytic activity and wt.% Ag+ TiO2 was noticed. The modified mortar exhibited VOC degradation under artificial visible light of the kind used for indoor illumination, without any UV component. The photocatalytic activity towards VOCs was lower than that of NOx abatement. A mechanism for the visible light photoactivity was presented. The Ag NPs clustered nearer to TiO2 NPs could harvest visible light and trigger the PCO of VOC gases, specifically causing the degradation of isopropanol into acetone. Magdalena Janus et al. prepared several concrete-TiO2 or C-TiO2 composites using N-TiO2 or C-TiO2 and concrete as raw materials [185]. The modification of TiO2 with N or C enhanced the photocatalytic oxidation process for gaseous pollutants.

7. Self-Cleaning

Ever since the concept of “self-cleaning” was initially unveiled based on the superhydrophobic property of lotus leaves, the importance of the self-cleaning principle has been realized towards developing many innovative superhydrophobic materials by researchers from surface chemistry to material science utilizing them for practical applications. The three processes, namely wetting, dewetting, and adhesion of the surface, are, in turn, related to self-cleaning and can be understood using contact angle (CA) measurements. CA refers to the angle between the liquid-solid interface and the liquid-vapor interface. The assessment of CA measurements can be performed in terms of advancing angle θA, static contact angle θ, receding angle θR, and sliding angle α [186].

Based on the CA, the nature of a surface is defined as hydrophilic when θR is <90° and hydrophobic when θR is >90°. Additionally, a superhydrophobic surface with θA is ≥145° does not have an affinity for water. Superhydrophobic properties arise for non-smooth/rough surfaces having ≥145° and α as <5–10° with possible hysteresis in the CA. The superhydrophobic property of lotus correlates with θ > 150° and a small α < 2°. Interestingly, other unusual characteristics, such as superhydrophobic super-wetting, are related to surfaces having a strong affinity for water and liquid surfaces. The term “superhydrophilicity” was first introduced by Fujishima et al. [187] and subsequently, a flurry of research activities were triggered on superhydrophobic properties of surfaces and their associated applications [188]. Dreich and Chibowski redefined superhydrophobic materials as rough and porous materials having a surface roughness (Wenzel) factor larger than 1. On superhydrophilic surfaces, water (liquid) spreading occurs entirely [189]. In general, the removal or cleaning of surface-coated/adhered contaminants from the surface is dependent on surface properties, such as wettability and surface energy, which in turn decide the mobility of water on the surface. The wettability of the surface is dependent on the morphology, free energy, and chemical properties of the surface, along with the viscosity and other properties of the spreading liquid [190]. It must be noted that effective surface cleaning by water for both superhydrophobic and super hydrophilic surfaces can be explained by various mechanisms [191,192,193]. Different models are available to explain the surface-wetting process over multiple surfaces [194,195,196,197,198].

In 1997, the self-cleaning and antifogging characteristics of the TiO2 surface under UV light irradiation were first demonstrated by Fujishima et al., and the results revealed that superamphiphilic surfaces were produced through photo-initiated processes [194]. The irradiation of anatase TiO2 coated on a glass substrate generated photocatalysis and photo-induced super hydrophilicity, simultaneously, through intrinsically different methods. Typically, the surface of anatase TiO2 coated on a glass substrate, which was having a water-contact angle of 72° ± 1° before UV irradiation, changed to a surface that spreads water after UV irradiation. This breakthrough research initiated a new era on TiO2-based self-cleaning materials. Extensive research activities on TiO2-based self-cleaning materials opened up application avenues for these materials in different disciplines, such as environment, energy, and industries, and generated a scope for new business/markets.

In recent years, TiO2-based photocatalytic materials have been effectively utilized for mitigating environmental pollution and damage control on a global scale, leading to the development of commercial products [191,199,200,201,202,203]. Further, the development of TiO2-based advanced materials for viable environmental cleanup has attracted a great deal of attention. Now, a variety of TiO2-based materials have been commercialized, arising from their unique photo-induced properties. TiO2-based self-cleaning materials can destroy bacteria that adhere to its surface under UV or visible irradiation. The superhydrophilicity property of self-cleaning TiO2-based materials favors the complete spreading of water droplets at a faster speed on their surface which contributes to the removal of contaminants/pollutants adhered on the surface. With regards to construction materials, coating materials, such as glass, tiles, fabrics, cement, and paints, were developed utilizing the photo-induced hydrophilic conversion of TiO2 surfaces. In the past few years, self-cleaning materials have attracted much attention, and a series of TiO2-based self-cleaning coatings have been fabricated on a variety of substrates [204,205].

Studies informed that the augmented self-cleaning property of TiO2 could be achieved when the surface was exposed to a stream of water flow. Therefore, self-cleaning can be effectively implemented with TiO2 coatings on the exterior of buildings because the exterior walls are expected to be exposed to abundant sunlight and natural rainfall. A variety of TiO2-based self-cleaning construction materials, including cement, tiles, plastics, glass, aluminum sliding, etc., have been commercialized. On the practical side, glass surfaces coated with TiO2 NPs and having self-cleaning properties can be seen at the National Opera Hall, China [191]. At the Dives in Misericordia Church, Rome, Italy, self-cleaning white cement consisting of TiO2 NPs has been utilized as the construction material [84]. In Japan, a more significant number of buildings have been constructed with self-cleaning tiles including TiO2. The PanaHome Company from Japan popularizes “eco-life” type houses constructed with self-cleaning windows, solar cell-inclusive roof-tops, and tiles [206].

Strategies were evolved to enhance the efficiency of the photocatalytic and self-cleaning properties of TiO2 through doping with metals/non-metals, generation heterojunctions between TiO2 and other low bandgap semiconductors, and the inclusion of graphene. The enhancement in the photoactivity of TiO2 was explained in terms of bandgap tuning, creation of localized energy levels within the bandgap, and generation of intrinsic defect sites. Several reviews have been published on the self-cleaning action of TiO2 over the past years which mainly discuss the photocatalytic activity of TiO2 [39,205,207]. In recent years (2015–2019), researchers developed self-cleaning building materials based on cement, concrete, or asphalt concrete, with the inclusion of surface-modified, functional component-incorporated, or doped TiO2. These advanced building materials endowed buildings with desirable functionalities which ensured the improvement in construction quality. The details of the type of building materials that were developed using pristine/physically/chemically modified TiO2, the methodologies adopted, the tests that enabled the self-cleaning property, and the salient results of the published papers on the topic are tabulated for reference (Table 3). A few of the studies not listed in Table 3 are detailed as below.

Table 3

Summary of various TiO2 based pristine/modified building materials having self-cleaning properties, their preparation route, and salient results.

Type of Building Material	Pristine/ModifiedTiO2	Preparation Method	Testing Mode	Salient Results	Ref.
Cement paste	Pristine TiO2	Mixing with cement paste (0.5~7.5% by weight of cement)	Photo-degradation of methylene blue (MB) under UV light	Photo-degradation ratio by 9.5% (0.5% for the plain)	[211]
Cement paste	Modified TiO2	Sol-gel dip-coating on cement paste surface	Photo-degradation of methyl orange (MO) under UV light	MO degradation efficiency by 90% in 2 h	[212]
Cement paste	Modified TiO2	Mixing with cement paste (1%, 5% and 10% by weight of cement)	RR198 dye degradation under UV light	RR198 dye degradation rate by 60%	[213]
Cement paste	Pristine TiO2	Mixed with cement paste (5% and 30% by weight of cement)	Congo Red (CR) dye degradation under a UV lamp and visible lamp	Absorbance decreases by 94% in 5 h using P25	[214]
Cement paste	Pristine TiO2	Mixed with cement paste	Photo-degradation of MB under UV light	Photo-degradation ratio by 100% in 3 h	[215]
Cement paste	Pristine TiO2	Coating on a cement paste substrate	Photo-degradation of MB under UV light	Performance similar to the reference material P25 in 2.5 h	[216]
Cement paste	Pristine TiO2	Mixed with cement paste (2% by weight of cement)	Photo-degradation of Rhodamine B (RhB) under UV irradiation	Photo-degradation rate by 90% in 60 min	[217]
Cement paste	Modified TiO2	Mixed with clinker	Photo-degradation of MB under UV light at the age of 6 months	Photo-degradation rate by 25% in 4 h	[218]
Cement paste	Modified TiO2	Spraying TiO2 sols on cement paste	Photo-degradation of RhB under UV irradiation	Photo-degradation rate by 65% in 9 h	[219]
Mortar	Pristine TiO2	Mixed with cement (0.5~10% by weight of cement)	Reflectance recovery subject to artificial UV or direct sunlight irradiation	Reflectance recovery by 85% in 8 h under UV irradiation	[220]
Mortar	Pristine TiO2	Mixed with cement (2% by weight of cement)	Discoloration of organic dyes (RhB and MB) under UV irradiation	Color change by 40~60% in 24 h under UV irradiation	[221]
Mortar	Pristine TiO2	Mixed with Mortar	Monitoring the variations in color under sunlight	After aging, photoactive samples showed limited color variation	[222]
Mortar	Pristine TiO2	Mixed with Mortar (2.5~10%)	Photo-degradation of Rh Bunder daylight lamp	RhB dye degradation rate by 85% in 24 h	[223]
Mortar	Pristine TiO2	Coating TiO2 dispersed in ethanol on the mortar surface.	Photo-degradation of soot concentration under UV light	Photo-degradation ratio by 70%	[224]
Mortar	Pristine TiO2	TiO2 intermixing and coating	Photo-degradation of Rh Bunder visible light	RhB removal over 50%	[225]
Mortar	Modified TiO2	Spraying TiO2 suspension on mortar	Photo-degradation of RhB under UV irradiation	RhB removal by 80% in 3.5 h	[226]
Mortar	Pristine TiO2	Mixed with mortar (1~5% by weight of a mixture)	Photo-degradation of diesel exhaust soot under UV light and sunlight	Slightly higher degradation of organic matter on the surface for the mortar with higher TiO2 content	[227]
Mortar	Pristine TiO2	Coated on mortar substrate and mixed with mortar	Photo-degradation of RhB under UV irradiation	RhB removal by 65% after weathering	[228]
Mortar	Modified TiO2	Mixed with mortar (3% by weight of mortar)	Photo-degradation of RhB under mercury lamp	RhB removal by 100% within 1 h	[229]
Mortar	Pristine TiO2	Mixed with mortar (2.5% and 5% by weight of mortar)	Photo-degradation of soot concentration under UV light	Promotion of self-cleaning effect for TiO2-containing mortars after UVA irradiation.	[230]
Mortar	Pristine TiO2	Use of ready-mixed mortar containing TiO2	Photo-degradation of RhB under UV irradiation	RhB discoloration rate by 55% in 26 h	[231]
Mortar	Pristine TiO2	Spraying TiO2 sols on mortar surface	Photo-degradation of Rh Bunder fluorescent lamp	RhB photo-degradation rate by 100% in 5 days	[130]
Mortar	Pristine TiO2	Coating on mortar surface	Photo-degradation of RhB under UV irradiation	RhB removal by 65% in 26 h	[128]
Mortar	Modified TiO2	Mixed with mortar (3% by weight of cement)	Photo-degradation of MB under UV light	Photo-degradation rate by 35% in 4 h	[232]
Mortar	Pristine TiO2	Mixed with mortar (2% by weight of cement)	Nitroblue tetrazolium (NBT) ink color change under UV light	NBT testing takes substantially less time (10 min) than conventional photocatalytic activity tests	[233]
Mortar	Modified TiO2	Dip-coating of TiO2/SiO2 sol on mortar surface	Photo-degradation of RhB under UV irradiation	Photo-degradation rate by 90% in 5 h	[234]
Concrete	Modified TiO2	Spraying TiO2 suspension on a porous concrete	Photo-degradation of MO under UV light	Photo-degradation ratio by 35% in 3 h	[235]
Concrete	Pristine TiO2	Slurry method(SM)Cement mixed method (CMM)Epoxy sealer method (ESM)Waterproof sealer method (WSM)	Phenol removal efficiency under UV light	Phenol removal ratio by 85% in 4 h (ESM)	[236]
Concrete	Pristine TiO2 and Modified TiO2	Spray and dip coating	Photo-degradation of MB under UV light	MB degradation by 5.2 × 10−4 pixels−1	[114]
Concrete	Pristine TiO2	Spraying TiO2 suspension on concrete	Photo-degradation of MO under UV light	MO degradation efficiency by 100% in 2 h	[237]
Concrete	Modified TiO2	Coating on a concrete substrate	Photo-degradation of MB under UV light	Photo-degradation ratio by 100% in 5 h	[238]
Concrete	Pristine TiO2	Mixed with concrete (3.5% by weight of cement)	Photo-degradation of MB under UV light	Photo-degradation ratio by 82% in 26 h	[239]
Concrete	Modified TiO2	Spraying TiO2 sols on the concrete surface	Photo-degradation of Rh Bunder natural condition	RhB photo-degradation rate by 30% in 24 h (for the specimen at the age of 2000 h)	[240]

An Au-TiO2/SiO2 coating was applied by a simple spraying method on two different building stones in the process of developing a self-cleaning BM [208]. The self-cleaning and depolluting properties were evaluated using soot and NO, respectively. The results informed that the highest photoactivity level was observed for coating formulations having smaller sized Au NPs (~13 nm) and intermediate gold loading (0.5% w/w Au/TiO2). The self-cleaning and photocatalytic properties of a TiO2/AuNRs-SiO2 coating on fossiliferous limestone (calcite 98.5%, α-quartz 1.5%) were evaluated under a solar light irradiation condition with reference to MB discoloration and carbon soot removal [209]. An interesting observation in this work was the effect of calcination temperature on the self-cleaning and soot removal characteristics. A calcination temperature of 450 °C provided the best self-cleaning properties which was attributed to the increased contact between the Au and SiO2 particles.

In another work, effective and long-term Au-TiO2/SiO2 coatings for BMs were developed by dispersing Au and TiO2 NPs into an initial sol containing a silica oligomer and n-octylamine [210]. The surfactant used in the formulation had multiple roles such as: to catalyze the sol-gel transition of the silica precursor, to generate a mesoporous silica gel network, and to increase the contact of contaminants to photoactive centers. An enhanced TiO2 photoactivity level was observed under solar radiation, even for the inclusion of a smaller amount of Au NPs into the self-cleaning coating, because of the absorption of a larger proportion of visible light (~45%).

8. Issues and Limitations

The achievement of long-term usage and high efficiency in PBMs are important goals for the commercial/practical utilization of PBMs. However, these goals are challenging to realize because of the inherent limitations of pristine TiO2 (visible light inactivity, high charge recombination rates, etc.) as well as the modifications in the properties of TiO2 (partial deactivation or blocking the active sites by intermediates or products) while PBMs are subjected for use in building environments. A few of the important issues that need to be resolved towards achieving high efficiency include (1) decreasing e−-h+ recombination rates, (2) increasing active sites on the surface of TiO2, (3) maximizing the dispersion of TiO2 within the matrix of the BM (cement, mortar, etc.), (4) optimization of cluster size and porosity, (5) ensuring of maximal photocatalytic activity for both large dyes and small gaseous molecules, (6) introduction of TiO2 in the form of an active mixed composition of its polymorphs (e.g., keeping suitable proportions of anatase and rutile phases), and (7) improving the pore structure of cement through control of the hydration process. Other factors that need to be considered include light sensitization of TiO2 by the other components present in the PBM, geographical applicability of PBMs (i.e., the influence of latitude, seasons, and time of the day on their photocatalytic performances), selectivity towards pollutant removal, the influence of photocatalytic reaction by-products, the adverse health impacts of the by-products, the surface chemistry of the particles, the durability of TiO2 in BMs, and dispersibility of TiO2 in cementitious materials.

The effects of TiO2 NPs on the inherent properties of hardened cement pastes and mortars are still to be thoroughly examined as the literature provided controversial information on the question of whether the addition of TiO2 introduces pozzolanic activity, or whether TiO2 acts simply as a non-reactive filler with photoactivities. A study which describes the preparation of 4% TiO2 cement revealed the acceleration of calcium silicate hydrate (C-S-H) gel formation at the early stage of hydration and the consequent formation of crystalline calcium hydroxide [241]. The enhanced strength and improvements in the microstructure of the TiO2-added cement were observed [241]. These researchers came out with a conclusion that TiO2 acted simply as a non-reactive fine filler and did not generate any pozzolanic activity. However, TiO2 functioned as a nucleation site for the accumulation of hydration products. Further, the influence of TiO2 NPs on the mechanical properties of cement-based composites is not clear. Generally, it is understood from the literature that the addition of nano-TiO2 particles decreased the setting time and improved the strength of mortars at early stages. On the other hand, the influence on the long-term mechanical properties of cured samples is disputable.

The various organic and/or inorganic compounds that are added while making PBMs influence their photocatalytic efficiency. It has been notified that the included inorganic or organic compounds within BMs degrade at varying rates, causing changes in the exposure of TiO2 to have light activation. Research indicated that stable refractory oxides and mineral acids present in BMs could bind to the catalyst surface and block catalytic sites [242]. The intermediates formed during the photocatalytic process could block the photoactivity of TiO2. Deactivation of TiO2 is a crucial disadvantage for the oxidation of VOCs or organic pollutants [243]. The poisoning effects of partially oxidized intermediates are believed to be responsible for this deactivation. A study informed that photocatalytic oxidation of the formation of partially oxidized intermediates (e.g., benzaldehyde and benzoic acid) during the photooxidation of toluene caused deactivation by blocking the activation sites [244]. Deactivation during ethanol and acetone PCO has also been reported [245,246,247]. These studies demonstrated the loss of photocatalytic activity as a result of oxidation of hydrocarbons, and suggested that partially oxidized intermediates are the reason for reduced photoactivity. Nevertheless, the encouraging fact is that these intermediates undergo slow photooxidation and, as a consequence, photoactivity can be restored upon continued exposure to oxidizing conditions. It should be noted that the high photocatalytic activity of TiO2 under UV light irradiation can also induce the inevitable degradation of surrounding materials, which ultimately causes the loss of appearance and severely decreases the lifetime of the paint [248]. For example, the unwanted photocatalytic reactions can either promote polymerization of the organic binder, creating cross-linking to result in embrittlement [249] or decompose the binder into VOC components. This could affect the surface of the building in the form of surface roughening and chalking. Besides, the photocatalytic degradation of pigments could cause discoloration [250].

TiO2-based nanocoatings could be applied to the external walls of buildings for their antibacterial and self-cleaning properties [251,252]. These photocatalytic coatings, when present on external surfaces in real-life conditions, are subjected to various mechanical solicitations and environmental weathering [253,254]. As a consequence, there could be a consequent loss of their structural integrity, resulting in the degradation of the BM. Furthermore, the disintegration of the structural material could result in the release of NPs into the gaseous or solution environments. It has been noted that TiO2 could convert atmospheric ammonia into toxic nitrogen oxides, which in turn contribute to the proliferation of urban smog [255]. In the process of broadening the practical applications of PBMs, a few promising strategies to improve the specific surface area of the photocatalysts have been attempted [256]. Studies have focused on creating a new class of nano-admixtures in cement-based composites. In this regard, the combination of nano-silica and TiO2 particles has been tried in order to synergistically derive the beneficial properties of both of them when included in cement-based composites [229,257,258]. Extensive research activities are demanded in these directions with economically viable materials.

9. Conclusions and Future Perspectives

The development of advanced building materials offers the opportunity to incorporate additional novel functionalities (such as self-cleaning, pollutant removal capability, durability in fluctuating climate, etc.) and provides a platform for addressing new challenges. These advanced building materials are judiciously integrated with new technologies in both residential and commercial buildings, in the process of developing smarter, more energy-efficient, and more secure infrastructures that will address environmental and global social challenges. Advanced building materials are utilized not only for resolving problems associated with indoor air pollution in buildings but also for mitigating gaseous emissions exceeding the allowable concentration in the atmosphere from traffic in the building’s surrounding area. In this regard, scientific developments in modern material synthesis and nanotechnology provide an adequate platform for the design and creation of new and smart building materials with tailored properties.

Photocatalytic materials can degrade air pollutants and can also clean surfaces and act as a photoactive paint, mortar, etc. Concretes made with these types of materials are given primary importance for their applications in road infrastructures, such as lining and coatings for tunnels, and also accessories such as barriers and walls. A massive surge of research and commercial activities has prompted the production of building materials including photocatalytic TiO2 particles. In particular, TiO2 demonstrated its prominence for the development of photocatalytic building materials due to its advantageous characteristics that include ease of manufacturing or synthesis, non-toxic nature, less corrosive property, excellent chemical stability, low cost, and inherent photocatalytic properties. In general, the photoactive TiO2 in building materials absorbs ultraviolet rays and oxidizes most organic and some inorganic pollutants. The vast number of research activities that are being continuously conducted by researchers forms the basis for building engineers to design modern strategies towards conceiving advanced building materials. Portland blocks of cement containing TiO2 were developed and used in the form of pavements, concrete blocks, roof tiles, etc. Notably, the photoactive cement-coated walls removed air pollutants that can discolor exposed surfaces and added additional built-in functionalities, such as a self-cleaning property that supports the cleaning of residual products by rain or by the flow of water. TiO2-inclusive photoactive cement/binders meet many objectives, such as sustainability, self-cleaning of the surface coupled with redox reactions induced by sunlight or ultraviolet light, photo-induced hydrophilicity of the catalyst surface, mitigation of the urban heat island effect arising from the photocatalytic properties of these “cool” materials. Paved surfaces (e.g., highways, runways, parking lots, etc.) generally account for up to ~60% of developed urban areas, and could be modified with a thin layer of TiO2-inclusive photocatalytic materials so that the topmost surface effectively clears the environment of the adverse effects of pollutants coupled through the influence of solar reflectance. In addition, a simple renovation of the top surface of pavements can regenerate their photoactive surface. Urban temperatures could be controlled by simply coating wall surfaces with white photocatalytic materials. Such applications can be extended to parking lots and roads to reduce temperatures and to cool the environment, as well as to improve air quality. Additionally, with the correlation between the formation of smog and the relative warmth of the environment, white photocatalytic coatings can also contribute to a reduction in ozone formation during the summer period. This effect will, in turn, result in the decrease in the kinetics rate for photochemical pollution reactions, and will consequently decrease the formation of secondary harmful substances. At a close glance at the market for TiO2-based photocatalytic building materials, a large number of companies (>2000) have developed building materials in the form of exterior construction materials (coated glass, paints, tiles, and tents), interior decoration products (antibacterial and self-cleaning tiles, smart windows, wallpapers, etc.), air purification systems (air cleaners, air conditioners, air cleaner hybrids, etc.), and water purification facilities (waste and sewage water purification). However, these developments have been made amidst several issues of using TiO2 as a photocatalyst, despite its various beneficial aspects.

One of the significant issues with TiO2 photocatalysis is the restricted visible light photoactivity for TiO2 due to the large bandgaps (3.0–3.2 eV) of traditional TiO2 materials. Together with the fact that TiO2 photoactivity is mainly centered on only the ultraviolet (UV) spectrum (~3% of the solar irradiation received on Earth), there exists a great challenge in expanding the photoactivity of TiO2 into the visible region. Besides, the problem associated with the rapid spontaneous combination of photon-excited electrons and holes for traditional TiO2 materials should be circumvented for enhancing photoconversion efficiency under direct solar light. Thus, there is a continuous need for developing TiO2 photocatalysts with good charge separation, increased surface reactions, and extended optical absorption to visible light. Approaches that have been attempted towards achieving visible light active TiO2 include the modification of TiO2 via metal-ion implantation with transition metals, doping with metal or non-metal, compositing TiO2 with low bandgap semiconductor, TiO2 dye-sensitization, doping with luminescence materials and metal-nonmetal co-doping, etc. (Scheme 3). While the majority of the research activities on TiO2 modification for visible light activity have been reported in terms of the inclusion of the modifying precursor during sol-gel synthesis, limited studies were available on post-modification after TiO2 synthesis. Moreover, many of the modification approaches are time-consuming, constrained with multiple steps, and involve expensive modifier(s), which ultimately excludes the possibility of commercial building material production. Hence, research nees to focus on developing economically viable TiO2 modification procedures, especially for building material applications.

This review details the strategies that have been adopted for achieving high photocatalytic performance and visible light photoactivity for TiO2 in the last few years (2014–2019), including controlling the geometric shape or morphology of the particles, particle size, and porosity tuning, bandgap alteration, surface defects or disorder manipulations, phase composition control, etc., through chemical, physical, and mechanochemical approaches. Research activities focusing on enhancing photoactivity and improving visible light photoactivity, additional aspects, such as adsorption characteristics and surface hydrophilicity, and photocatalytic kinetics have not been adequately considered. Hence, further research activities are needed on these areas that have been neglected. Based on the basic and fundamental research activities, several advancements have been achieved regarding the use of TiO2 as a photocatalyst; in particular, improvements in photocatalytic efficiency, expansion of optical absorption to visible regions (solar light), and more straightforward chemical/physical modifications were made over the last few years. We believe that the knowledge gathered through the literature on these developments will form the basis for the development of advanced next-generation building materials. Besides, one can conceive more socially relevant applications for TiO2; as a part of its application in aspects of photocatalytic building materials, there needs to be extensive activity on the renovation of tunnels with advanced photocatalytic technology, as this would be beneficial in terms of the actual costs involved for refurbishment with paint and UV lighting systems. This application can also resolve the pollution problems of those who are residing in the vicinity. The photocatalytic cleaning of these types of activities would serve as a cheaper means of protecting the surroundings. This comprehensive review will hopefully be useful for scientists and engineers having the intention to translate basic research information into practical and commercial products for construction purposes.