Zainab T Yaqub1, Bilainu O Oboirien1. 1. Department of Chemical Engineering Technology, University of Johannesburg, Auckland Park 2006, South Africa.
Abstract
Chemical looping combustion (CLC) is a novel carbon capture and storage technology that can be used in the proper disposal of municipal solid waste when used as a solid fuel. In this study, the results of the CLC of paper, plastics, and paper/plastic blends were compared with CLC of South African coal using Chemcad software. The simulation was done for two different CLC processes, namely, chemical looping oxygen uncoupling (CLOU) and in situ gasification CLC (IG-CLC). The results demonstrated that coal at 66% had a lower CO2 yield than paper (86%) but a higher yield than all the plastic samples in CLOU (3356%) and an equal CO2 yield in paper and all plastic samples in IG-CLC. Furthermore, coal had a lower CO2 gas yield than all the optimum blends (72-85%) for CLOU and an equal yield with the entire paper/plastic blend in IG-CLC. On combustion efficiency, coal has a lower combustion efficiency at 80% than paper and polyvinyl chloride (PVC) at 90 and 96%, respectively, but a higher efficiency than other plastic samples that are between 30 and 70% in CLOU while in IG-CLC, it had a lower efficiency than paper, PVC, and polyethylene terephthalate and higher efficiency than high-density polyethylene, low-density polyethylene, polypropylene, and polystyrene. For paper/plastic blends, coal has higher combustion efficiency than all the paper/plastic blends in both CLOU and IG-CLC processes except for the paper/PVC where the combustion efficiency was higher than coal.
Chemical looping combustion (CLC) is a novel carbon capture and storage technology that can be used in the proper disposal of municipal solid waste when used as a solid fuel. In this study, the results of the CLC of paper, plastics, and paper/plastic blends were compared with CLC of South African coal using Chemcad software. The simulation was done for two different CLC processes, namely, chemical looping oxygen uncoupling (CLOU) and in situ gasification CLC (IG-CLC). The results demonstrated that coal at 66% had a lower CO2 yield than paper (86%) but a higher yield than all the plastic samples in CLOU (3356%) and an equal CO2 yield in paper and all plastic samples in IG-CLC. Furthermore, coal had a lower CO2 gas yield than all the optimum blends (72-85%) for CLOU and an equal yield with the entire paper/plastic blend in IG-CLC. On combustion efficiency, coal has a lower combustion efficiency at 80% than paper and polyvinyl chloride (PVC) at 90 and 96%, respectively, but a higher efficiency than other plastic samples that are between 30 and 70% in CLOU while in IG-CLC, it had a lower efficiency than paper, PVC, and polyethylene terephthalate and higher efficiency than high-density polyethylene, low-density polyethylene, polypropylene, and polystyrene. For paper/plastic blends, coal has higher combustion efficiency than all the paper/plastic blends in both CLOU and IG-CLC processes except for the paper/PVC where the combustion efficiency was higher than coal.
CLOU and IG-CLC of coal, paper, plastics, and paper/plastic
blend were simulated using Chemcad.Coal
had a lower CO2 yield than paper and paper/plastic blends
but a higher CO2 yield than all the plastic samples in
CLOU.Coal had a similar CO2 yield with paper, plastics, and paper/plastic blends in IG-CLC.The energy load from the CLOU of coal was
higher than all the plastics.The energy
load for coal was lower than that of some plastics (PP, PS, LDPE,
and HDPE) in IG-CLC.
Introduction
The increase in the
volume of municipal solid waste (MSW) generation
is a threat to the ecosystem, which has led to extensive research
on ways to solve the issue of processing waste stream.[1] As the world population and economic and industrial developments
increase, there would not be enough landfills to meet the population
demand while energy demand will outweigh supply.[2,3] MSW
consists of plastics, paper, textiles, food wastes, garden wastes,
wood, metal, and glass[4] with about 26%
of the MSW generated globally containing paper according to the Environmental
Protection Agency (EPA) as shown in Figure .[5] Improper management
of waste can lead to the spread of pathogens, water contamination,
and soil and air pollution.[6−9] An effective waste management
system must be environmentally sustainable, viable, and generally
acceptable.[10] Waste to energy is one possible
solution in managing MSW disposal due to its ability to generate energy
while also reducing the volume of MSW.[11−13] Reducing the emissions generated from improper management
of waste by capturing the CO2 would help in further meeting
the Paris Agreement Pledge made at the 2015 Climate Change Conference.[14]
Figure 1
Amount of MSW generated
globally (2015)[5] adapted with permission
from www.epa.gov (accessed 19th Sept 2019).
Amount of MSW generated
globally (2015)[5] adapted with permission
from www.epa.gov (accessed 19th Sept 2019).Carbon capture and storage (CCS) technology
is an innovative technology used in reducing CO2 emissions
into the atmosphere. This involves capturing CO2 from large
stationary sources, such as fossil-fuelled power plants, cement, and
steel industry, transporting of CO2 into storage sites,
and injecting into underground storage.[15] Chemical looping combustion (CLC) is a type of CCS technology that
has a low carbon capture cost. The cost and energy consumed in separating
CO2 from other flue gas make it a better option from other
CCS technology as it is cheaper and has a higher efficiency.[16,17] This is because during CLC, direct contact between air and fuel
is circumvented, and the separation process of CO2 and
N2 from the flue gas can be bypassed.[18] CLC can be used for solid, liquid, and gaseous fuel and
can also undergo significant scale-up.[19,20] Instead of
the direct contact between air and fuel, an oxygen carrier (OC) (metal/metal
oxide) is introduced, which is alternately oxidized and reduced.[18] For an effective heat and mass transfer between
the gas–solid contacts in CLC, the interconnected fluidized
bed is chosen as the best design for the reactors.[21] The layout of a CLC process is depicted in Figure .
Figure 2
Schematic diagram
of a CLC process adapted in part from ref (22).
Schematic diagram
of a CLC process adapted in part from ref (22).In CLC, the solid fuel
comes in contact with the oxygen carrier, and devolatilization (eq ) takes place within a
few seconds to generate char. After devolatilization, gasification
and oxidation with the oxygen carrier take place simultaneously. The
solid fuel is gasified with steam and/or CO2 (eqs and 3).
The gasification product and the volatile matter then undergo combustion
through the reduction of the oxidized oxygen carrier (eq ). Steam from the flue gas is condensed,
and an almost pure CO2 is obtained. The reduced oxygen
carrier is later transferred to the air reactor for reoxidation by
air (eq ) before being
reused.Different solid fuels have been tested
with CLC. Abad et al.[23] proposed a model
that can compare the performance of oxygen carriers in different solid
fuels based on their kinetic parameters. This model helps in predicting
CO2 capture efficiency and oxygen demand and is also useful
in testing new oxygen carriers. Pérez-Astray et al.[24] compared the chemical looping oxygen uncoupling
(CLOU) and in situ gasification CLC (IG-CLC) of the biomass process
tar formation and NO reduction. It was
observed that an insignificant amount of tar was noticed in the CLOU
process. Both processes have a NO concentration below the NO limit for the CLOU process. On the other hand,
a higher concentration was noticed for IG-CLC. Wang et al.[25] performed separated gasification CLC of a coal
experiment to achieve an autothermal operation. The autothermal operation
was achieved when the temperature in the reactor is higher than the
outer surface of the test. It was however noted that the temperature
difference must not be too large to avoid excess oxygen flow and an
un-ideal autothermal operation.Pérez-Vega et al.[26] improved the efficiency of a CLC reactor by
adding ring-type internals to the fuel reactor. This was tested with
bituminous coal as a solid fuel and complete combustion of the fuel
was noticed with less oxygen demand. The CLOU and IG-CLC processes
were also compared based on the reactivity of CuO as an oxygen carrier
using coal as a solid fuel.[27] The result
showed a lower CO2 capture efficiency, and a lower carbon
conversion rate was noticed in the IG-CLC when compared to the CLOU.
A cost-effective oxygen carrier such as a bauxite cement-bonded Fe-based
oxygen carrier was tested by Liu et al. in the CLC of coal.[28] The oxygen carrier showed high reactivity and
regeneration capability after the 100-cycle experiment.The
effect of different solid wastes as solid fuel has also been tested
in CLC experiments. Bi et al.[29] experimented
to show the effect of a modified oxygen carrier (OC) on chlorine absorption
in PVC and kitchen waste with Fe2O3 in CaSO4 as an oxygen carrier. The experiment showed an increase in
the reaction rate when CaSO4 was added and also, the OC
was found to absorb the chlorine after the reduction stage.[29] The highly reactive polyethylene (PE) from MSW
was used to test the reduction capacity of CuO by using a simultaneous
differential scanning calorimeter and TGA. The solid and gaseous products
were characterized, and results showed that highly volatile PE is
suitable as solid fuel in the chemical looping process and that the
reduction process can take place at a temperature as low as 500 °C.[30]Chen et al.[31] used the CLC process to check the adsorption property of copper-
and iron-based OCs on cadmium present in MSW. In this experiment,
synthetic MSW, which contains different waste samples with a large
amount of cadmium, was used in a fixed bed reactor. After 2 min of
the reduction process, it was noticed that 90% of the cadmium in the
MSW was distributed in the OC and can then be detached gradually in
the chemical looping gasification process.[31] Ma et al.[32] conducted a study on the
performance of iron ore and a CaO adsorbent as an OC in IG-CLC of
plastic waste. A 98% combustion efficiency was obtained, and the result
showed that the addition of the adsorbent helps reduce the formation
of dioxins without altering the properties of the OC.[32] To the best of our knowledge, there has not been any study
that compares chemical looping combustion of paper and plastic contents
of MSW and coal.The objective of this study is to compare the
use of municipal solid waste and coal as solid fuel in CLC for both
CLOU and IG-CLC processes by predicting their performances using Chemcad
software. The municipal solid waste included paper, different types
of plastics, and blends of the different plastics and paper. The energy
and CO2 yield from both CLOU and IG-CLC processes of paper,
the different types of plastics, and paper/plastic blends were compared.
Results
and Discussion
Comparing CO2 Yield for CLOU and
IG-CLC of Coal with
Paper, Plastics, and Paper/Plastic Blend
A coal sample was
simulated in the CLOU and IG-CLC processes and was compared with the
best conditions of paper, different plastics, and paper/plastic blends
to see which gives a similar energy load. In the CLOU process, the
CO2 yield of coal was lower than the paper but higher than
all different plastic samples (PVC, PET, PP, PS, LDPE, and HDPE).
This was because of the amount of char and carbon-containing products
produced during the devolatilization process. It was noticed that
the sample with the highest amount of carbon and carbon-containing
products during devolatilization has the highest CO2 yield.
However, in the IG-CLC process, the coal CO2 yield was
the same for paper and some plastics, namely, PVC and PET but higher
than that of PP, PS, LDPE, and HDPE. This is illustrated in Figure . The CO2 yield from the IG-CLC process is higher than that from CLOU because
of the gasification process present in IG-CLC.[33,34] The
energy output from the CLOU of coal was higher than all the plastics
samples (PVC, PET, PP, PS, LDPE, and HDPE). However, in the IG-CLC
process, the energy output for coal was lower than that of some plastics
(PP, PS, LDPE, and HDPE) and higher than that of PVC, PET, and paper,
and this is illustrated in Figure . A large difference was noticed between the energy
output of CLOU and IG-CLC of coal, which was not the case for the
paper and plastic samples. This is due to the slower gasification
rate of char from coal in the IG-CLC due to its lower volatile content
when compared to the paper and plastic samples. It was inferred from
the energy analysis on the CLC of biomass sawdust done by Kevat and
Banerjee[35] that the complete combustion,
which is determined from the char gasification step, is proportional
to the energy output. The statement above is supposed to infer that
coal should have the lowest energy output in the IG-CLC as it has
the lowest volatile content. However, this was not the case as paper,
PVC, and PET had a lower energy output. This could be due to other
factors, which affect the rate-determining step such as the amount
of carbon present in the sample.
Figure 3
Comparison of CO2 yield of coal with
paper and plastics.
Figure 4
Comparison of energy
load of coal with paper
and plastics (CLOU and IG-CLC).
Comparison of CO2 yield of coal with
paper and plastics.Comparison of energy
load of coal with paper
and plastics (CLOU and IG-CLC).A comparative analysis of chemical
looping combustion of coal and paper/plastic blends at different optimum
blend ratios was carried out. It should be noted that the simulation
was carried out at different paper/plastic ratios of 0.2, 0.4, 0.6,
and 0.8; the optimum blend ratio was obtained for the CO2 yield, carbon conversion, and the combustion efficiency and was
presented in the comparison with coal. The results showed that the
optimum CO2 yield of each of the paper/plastic blend, which
was at ratio 0.2, was higher than the CO2 yield of coal
for the CLOU process, and this is presented in Figure . This is due to a large amount of volatiles
present in the waste sample, which is more than that of coal. For
the IG-CLC, the CO2 yield was the same for all the blends,
and this was also the same with that of coal as presented in Figure . This is because
the steam gasification process supported the oxygen carrier in producing
more CO2, thereby increasing the CO2 yield.
It was observed that the paper/plastic blend ratio with the highest
CO2 yield (ratio 0.2 in this case) had the lowest energy
output. This is because more energy is needed to produce CO2 than CO. For this reason, the energy output for coal is higher than
that of the optimum paper/plastic blend ratio (0.2) as presented in Figure . It should also
be noted that the optimum paper/plastic blend also followed the same
trend as the blend with the highest CO2 yield (paper/PET)
had the lowest energy output. However, for IG-CLC, because all the
blends had the same CO2 yield, it was difficult to pick
the optimum blend ratio. For easy comparison, the same blend ratio
(0.2) was chosen with that of CLOU as shown in Figure . Since the CO2 yield of all the
blends was the same, the amount of char that reacted was used to explain
the trend since the amount of char reacted was found to be directly
proportional to the CO2 yield. It was noticed that the
solid fuel sample with the highest amount of char reacted had the
highest energy output. In essence, if the steam flow rate used in
gasification was reduced or the oxygen carrier flow rate was reduced,
the solid fuel with the highest char would have the lowest CO2 yield as there would not be enough oxygen for complete combustion.
Figure 5
Comparison
of CO2 yield of coal with
different optimum paper/plastic blends (CLOU).
Figure 6
Comparison
of CO2 yield of coal with optimum paper/plastic blends
(IG-CLC).
Figure 7
Comparison
of the energy load of the optimum paper/plastic blend with coal (CLOU).
Figure 8
Comparison
of the energy load of the optimum paper/plastic blend with coal (IG-CLC).
Comparison
of CO2 yield of coal with
different optimum paper/plastic blends (CLOU).Comparison
of CO2 yield of coal with optimum paper/plastic blends
(IG-CLC).Comparison
of the energy load of the optimum paper/plastic blend with coal (CLOU).Comparison
of the energy load of the optimum paper/plastic blend with coal (IG-CLC).
Comparing Carbon Conversion for CLOU
and IG-CLC of Coal Paper, Plastics, and Paper/Plastic Blend
The carbon conversion is enhanced by the gasification rate of the
solid fuel, which is determined by the direct contact between the
fuel and the oxygen carrier.[36] It was also
observed that the amount of carbon present in the solid fuel sample
affects the carbon conversion.[32,37] A comparison of the
carbon conversion of coal with the different solid wastes showed that
coal had a similar carbon conversion with all the waste samples as
presented in Figure . The carbon conversion for the CLOU and IG-CLC was the same in this
case. This is because the same amount of oxygen carrier was used for
both processes to ensure an effective comparison. In an ideal case,
the OC/fuel ratio of CLOU is usually higher than that of IG-CLC due
to its low oxygen transport capability.[27] The carbon conversion was approximately 100% for all the samples.
This is because all the carbon present in the sample was devolatilized,
and all the carbon char reacted to produce CO2 and CO.
Figure 9
Comparing
carbon conversion of coal, paper, and different plastics.
Comparing
carbon conversion of coal, paper, and different plastics.In comparison with the optimum blended paper/plastic sample, coal
had a better carbon conversion than all the paper/plastic blends as
seen in Figure .
This is because not all the carbon atom present in the paper/plastic
blend was converted to carbon char in the devolatilization reactor
as a limiting reactant was specified. It was observed that the blend
with the highest amount of char that reacted had the highest carbon
conversion. This is due to the better contact between the char and
the oxygen carrier as explained previously.[36,37] The
highest carbon conversion for each paper/plastic blend was at a ratio
of 0.5 for paper/PVC, 0.8 for paper/PET and paper/PP, and 0.6 for
paper/PS, paper/LDPE, and paper/HDPE.
Figure 10
Comparing
coal with the optimum blend for carbon conversion (CLOU and IG-CLC).
Comparing
coal with the optimum blend for carbon conversion (CLOU and IG-CLC).
Comparison of the Combustion
Efficiency for CLOU and IG-CLC of Coal,
Paper, Plastics, and Paper/Plastic Blend
The combustion efficiency
in a CLC process depends on the char conversion in the fuel reactor
and the reactivity of the oxygen carrier with the gasification products
and the volatile content.[38] A comparison
of the combustion efficiency of coal with that of paper and the different
plastics showed that paper and PVC have higher combustion efficiencies
than coal (80%), while the other types of plastics (PET, PP, PS, LDPE,
and HDPE) had a lower efficiency in the CLOU process. Meanwhile, in
the IG-CLC process, paper, PVC, and PET had higher combustion efficiencies
than coal (50%) as seen in Figure . The trend observed in the sample is due to the high
oxygen demand gotten from the samples with high volatile content.
The chemical looping combustion experiment performed by Lyngfelt and
Linderholf[39] observed that high-volatile
solid fuels tend to have high oxygen demand, and this was also observed
with the different waste samples analyzed. The high oxygen demand
was also observed to cause a reduction in combustion efficiency.[40] This is because higher oxygen demand gives poorer
contact between the volatiles and the oxygen carrier, which leads
to reduced combustion efficiency.[38] The
higher combustion efficiency observed in CLOU compared to IG-CLC was
due to the improved gasification rate of reaction between the volatile
matters and the oxygen produced from the decomposition of the metal
oxides.[38,41] The high gasification rate is attributed
to the part of the CO2 from the flue gas, which is recirculated
into the fuel reactor.[42] The combustion
efficiency of coal could be increased by using a higher reactivity
of OC such as natural hematite,[43] hematite
and copper ore blend,[44] and hematite and
manganese blend.[45] The higher volatile
content of the solid waste compared to the coal sample could also
make it a suitable feed for blending with coal to achieve a better
CLC process. It should also be noted that the high alkaline earth
content present in the ash of the solid waste could serve as a source
of catalysts during the gasification process and enhance the gasification
rate, which can increase the combustion efficiency of the coal when
blended with the waste sample.[46,47]
Figure 11
Combustion
efficiency of coal with that of paper and the different plastics.
Combustion
efficiency of coal with that of paper and the different plastics.A large amount
of chlorine present in PVC was expected to reduce the combustion efficiency
of PVC due to the formation of HCl and subsequent formation of Cl2 from the deacon reaction (eqs , 16, and 21), which can lead to corrosion formation. However, the indirect contact
of the solid fuel with the O2 greatly reduced the formation
of Cl2, and the use of ilmenite as the oxygen carrier was
also found to generate the minimum amount of Cl2 when compared
with other oxygen carriers.[48] Hence, the
formation of alkali metal chloride, which causes corrosion, will be
greatly reduced.A comparison of the combustion efficiency of
coal and the optimum paper/plastic blends for the different plastics
showed that paper/PVC at an optimum blend ratio of 0.5 was the only
paper plastic blend that had a higher combustion efficiency than coal.
The other optimum paper/plastic blend had lower combustion efficiency
than coal for the CLOU process. Meanwhile, for the IG-CLC process,
all the optimum paper/plastic blends had higher combustion efficiency
than coal, and this is illustrated in Figure . The reason for the higher combustion efficiency
of the optimum paper /plastic blends in IG-CLC is that there is a
lower oxygen demand for combustion of the paper/plastic at optimum
blend ratios than in coal, and this results in an increase in a higher
combustion efficiency as explained earlier.[49] Another factor that affected the trends between the optimum paper/plastic
blends was the unreacted char present in the reactor. The optimum
paper/PVC and paper/PET blends had a very little unreacted char compared
to that of the other blends. A large amount of unreacted char led
to a decrease in combustion efficiency.
Figure 12
Comparison
of the combustion efficiency of coal with the optimum blends of paper/plastic.
Comparison
of the combustion efficiency of coal with the optimum blends of paper/plastic.
Conclusions
The
result obtained from the comparison
of MSW and coal in CLC using Chemcad process simulation software showed
the following:Coal had a lower
CO2 yield than paper but a higher yield than PVC, PET,
LDPE, HDPE, PP, and PS in CLOU and an equal CO2 yield with
the paper and all the plastic samples in IG-CLC.Also, coal has a lower CO2 yield than all
the optimum blends for CLOU and an equal yield with the entire paper/plastic
blend in IG-CLC.The carbon conversion
of coal is 100% since all the carbon reacted, which is similar to
that of all the paper and the different plasticsHowever, not all the carbon present in the paper/plastic
blend reacted since a limiting reactant was specified, and the excess
reactant based on the number of moles was unreacted.Coal has a lower combustion efficiency than paper and
PVC but a higher efficiency with the other plastic samples in CLOU
while in IG-CLC, it had a lower efficiency than paper, PVC, and PET
and higher efficiency than HDPE, LDPE, PP, and PS.In the case of the paper/plastic blends, coal has higher
combustion efficiency than all the paper/plastic blends in both CLOU
and IG-CLC processes except for that of paper/PVC where the combustion
efficiency was higher than coal.A higher
combustion efficiency can be achieved by using a more reactive oxygen
carrier, blending with highly volatile solid fuels, using a secondary
fuel reactor, and recirculating unburnt char into the fuel reactor.[26,47]The energy load from the CLOU and IG-CLC
of coal was higher than all the plastic samples (PVC, PET, PP, PS,
LDPE, and HDPE).The CO2 yield
is inversely proportional to the energy output. Hence, samples with
higher CO2 yield have lower energy output.The simulation has demonstrated that using MSW has a
solid fuel in CLC and has an equal (IG-CLC) and better (CLOU) CO2 capture efficiency and combustion efficiency than coal.
Methodology
Waste
Sample Characterization
The MSW samples examined in
this process include paper and different plastic wastes (polyvinyl
chloride (PVC), polypropylene (PP), high-density polyethylene (HDPE),
low-density polyethylene (LDPE), polystyrene (PS), and polyethylene
terephthalate (PET)). The ultimate and proximate analysis of the samples
was gotten from the literature and is stated in Tables and 2. The coal characterization
was conducted in the laboratory. The higher heating value (HHV) of
the samples was calculated using the modified Dulong equation (eq ) for MSW as a function
of ultimate analysis.[50]
Table 1
Elemental
Composition of Samples on a Dry Basis
element
C
H
O
N
S
Cl
HHV (MJ/Kg)b
ref
paper
45.62
6.01
47.78
0.34
0.22
0.28
18.39
(51)
PVC
40.59
5.00
0.59
0.08
0.20
53.53
18.64
(51)
HDPE
83.70
14.09
1.90
0.20
0.11
0.00
45.61
(52−55)a
LDPE
85.51
14.30
0.10
0.00
0.10
0.00
44.54
(54,55)a
PP
85.02
13.93
0.960
0.08
0.01
0.00.
46.00
(56)
PS
90.37
8.64
0.9
0.00
0.09
0.00
39.52
(56)
PET
62.30
4.43
33.13
0.09
0.05
0.00
23.09
(56)
South African coal
78.40
4.46
1.84
1.03
14.27
0.00
17.37
The percentage
of each element was gotten from the average of the different values
from the literature.
The
HHV of the sample was gotten from the average of the different ultimate
analyses from the literature.
Table 2
Proximate Analysis Result (dba)
sample
moisture content (%)
volatile
matter (%)
ash content (%)
fixed carbon (%)
paper
3
76
12
9
PVC
0
69
14
17
HDPE
4
88
6
2
LDPE
3
92
4
1
PP
3
96
0
1
PS
7
93
0
0
PET
1
87
1
11
coal
2.1
22.7
37.5
37.7
db = Dry basis
The percentage
of each element was gotten from the average of the different values
from the literature.The
HHV of the sample was gotten from the average of the different ultimate
analyses from the literature.db = Dry basisChemcad software
was used to predict the performance of this process by inputting the
elemental analysis and heating value of the samples and to process
conditions like temperature, pressure, moisture content, and flow
rate into the process model. A process flow diagram was developed
based on the chemical looping combustion description from the literature.[57−59] The flow sheet of the two different
chemical looping combustion processes of MSW is depicted in Figures and 14. The feed samples were defined as a nonconventional
combustion solid and were input using the ultimate analysis. The following
assumptions were considered in the simulation: (a) The reaction is
at steady state, kinetic free, isothermal, and at equilibrium. (b)
All elements take part in the chemical reaction. (c) The char contains
only carbon. (d) The volatile matter produced during devolatilization
consists of CO, CO2, H2, N2, S, and
HCl. (e) The ratio of CO to CO2 in the devolatilization
reaction is unitary. (f) The initial moisture content of the waste
samples is 30%. (g) The initial feed rate of 100 kg/h was used. (h)
The metal oxideilmenite (FeTiO3) is modeled separately
on Chemcad as FeO and TiO2.
Figure 13
Process
flow diagram of the CLOU system of MSW.
Figure 14
Process
flow diagram
for IG-CLC of MSW.
Process
flow diagram of the CLOU system of MSW.Process
flow diagram
for IG-CLC of MSW.
Unit Operations and Parameters
Different unit operations
were considered for the chemical looping combustion process, and the
operating parameters used are indicated in Table . For the CLOU, drying, devolatilization,
combustion, metal oxide oxidation, and reduction processes were used.
For IG-CLC, drying, devolatilization, gasification, combustion, and
metal oxidation processes were considered.
Table 3
Operating
Parameters for Simulation (IG-CLC and CLOU)
parameter
operating parameters
feed flow rate (kg/h)
100
fuel reactor temperature (°C)
800–1000
air reactor temperature (°C)
935
steam flow rate (kg/h)
200
pressure (bar)
1
air flow rate (kg/h)
251
metal oxide flow rate (kg/h)
1798
Devolatilization
This is the removal of volatiles from a
solid substance; in this case, MSW solid waste. This was analyzed
by balancing the equation of each of the solid waste sample as stated
in eq
Gasification
This
involves the conversion of organic
and carbonaceous materials into carbon monoxide, hydrogen, and carbon
dioxide. This is done at a high temperature with a little amount of
oxygen or steam. This is indicated in eqs –11.
Water Shift
Reaction
Boudouard
Reaction
Combustion
Reaction
This is a reaction
between the fuel and an oxidant to produce gaseous products. Different
reactions occur for the combustion of both the IG-CLC process and
the CLOU process. For CLOU, the oxidant is molecular oxygen obtained
from the decomposition of the OC while that of IG-CLC is the oxidized
OC as seen in eqs –23. The decomposition reaction, which
produces the oxygen used in the CLOU, is stated in eq .
IG-CLC Combustion Reaction
CLOU Combustion Reaction
Decomposition Reaction
Air
Reactor
For this simulation,
ilmenite (FeTiO3) was used as the oxygen carrier. The oxygen
carrier was used for both the IG-CLC and the CLOU. A stoichiometric
reactor (RSTOIC) was used for the oxidation process, and air was introduced
into it. In the RSTOIC, TiO2 was assumed to be inert. The
amount of air entering the reactor was modeled in terms of O2 and N2, and the nitrogen is assumed to be inert. Hence,
only oxygen takes part in the reaction as seen in eq .
Data Evaluation
The result from
the simulation was evaluated based on the CO2 yield, carbon
conversion, and combustion efficiency.
Gas Yield (η)
This is used to quantify the conversion
of gas in the simulation. ηCO2 is the fraction of
CO2 in the outgoing gas divided by the fraction of other
carbon-containing gas in the outgoing gas. If a CO2 yield
of 1 is gotten, then it means there was a total conversion of the
fuel to CO2. The formula for finding the gas yield is seen
in eq 26. Methane was not included in the
devolatilization product since we assumed that all the carbon was
converted to CO and CO2 and was hence excluded from the
calculation.χi is the mole fraction of
component i in the outgoing gases.
Carbon Conversion
This is the ratio of mole C in the output
gas to the mole of C in the input. It is calculated using the equation
from[32]eq .Fi,out (i = CO and CO2) is the molar flow of the gaseous product in the flue gas. ṁw is the mass rate of the waste fed into the reactor, and βc is the mass fraction of active component carbon in the waste.
Combustion Efficiency
Combustion
efficiency (φcomb,FR) in the fuel reactor is the
amount of fuel oxidized to form the products completely.[42] This can be calculated by summing up the molar
flow of the gaseous product in the flue gas and integrating with the
oxygen demand of the waste as stated in eq following the same assumption by[32,42]ṅo,w is the oxygen demand
molar rate of the waste sample. This can be calculated using eq (32)