Yapeng Wang1, Zhongan Jiang1, Feng Xu2, Jiuzhu Wang1, Guoliang Zhang1, Fabin Zeng1. 1. School of Civil and Resources Engineering, University of Science and Technology Beijing, 30 Xueyuan Road, Haidian District, Beijing 100083, China. 2. Sinosteel MaAnShan Institute of Mining Research Co. Ltd., No. 666 Xitang Road, Economic and Technological Development Zone, Ma'anshan, Anhui Province 243000, China.
Abstract
To solve the problem of ore unloading dust in ore pass crosscuts, the atomization characteristics of a new gas-water spray and the effect of the ore discharge airflow on the spray effect were studied by experiments, and the installation position of the spray nozzle in the crosscut was determined by numerical simulation. The results show that when the gas-water flow ratio is 100-150, the atomization effect is the best. In this situation, the droplet size can be less than 28 μm. The impact airflow induced by ore unloading has a great influence on the size of the spray droplets, and the dust-collecting ability of the spray is negatively correlated with the impinging airflow. The best location for the spray is 5 m away from the wellhead. At this position, the impact airflow is less than 1.5 m/s, which can ensure that the total dustfall rate of the gas-water spray is 67% and that of the respiratory dust is 34%.
To solve the problem of ore unloading dust in ore pass crosscuts, the atomization characteristics of a new gas-waterspray and the effect of the ore discharge airflow on the spray effect were studied by experiments, and the installation position of the spray nozzle in the crosscut was determined by numerical simulation. The results show that when the gas-water flow ratio is 100-150, the atomization effect is the best. In this situation, the droplet size can be less than 28 μm. The impact airflow induced by ore unloading has a great influence on the size of the spray droplets, and the dust-collecting ability of the spray is negatively correlated with the impinging airflow. The best location for the spray is 5 m away from the wellhead. At this position, the impact airflow is less than 1.5 m/s, which can ensure that the total dustfall rate of the gas-waterspray is 67% and that of the respiratory dust is 34%.
An ore pass is a very
important transportation form in metal mines. As a unique form of
transportation, the ore pass relieves the pressure of transportation,
achieving centralized production and transportation in mines. The
transportation problem is solved by a multilevel ore pass, but it
also increases dust pollution. With the increase of mining depth,
the drop in each level increases. When the upper level is unloading,
a large amount of dust enters the lower level because of the ore unloading
airflow. After the dust enters the mine production system, it not
only causes pollution of the working environment but also affects
the health of the workers. With the continuous improvement of the
national occupational health system, the number of coal mine pneumoconiosispatients has been controlled in recent years. However, the number
of dust diseases caused by the metal industry has increased slightly.[1−5] The increase in the number of patients is shown in Figure . Therefore, it is imminent
to treat dust pollution in metal mines. Through the research on the
existing dedusting technology, spray dustfall is the most important
way of controlling dust in mines, and the dust removal effect of sprays
is better.[6−11]
Figure 1
Cumulative
number of occupational disease cases and pneumoconiosis cases.
Cumulative
number of occupational disease cases and pneumoconiosis cases.The atomizing nozzle was developed in the automotive internal combustion
engine industry, and it was introduced to other industries as people
acquired increasing knowledge of spray characteristics. Zhang et al.[12] performed numerical simulations on air-atomizing
nozzles in an oil field; Meroney[13] conducted
numerical simulations on the waterspray interaction with dense gas
plumes; Fabiano et al.[14] presented experimental
and theoretical investigations on liquid spray curtains, in the context
of absorbing and dispersing hazardous gaseous releases; Sun et al.[15] used numerical simulation tools to analyze the
deposition characteristics of droplets; Zhu et al.[16] conducted a series of small-scale experiments by means
of a two-dimensional (2D) particle image velocimetry technique to
address the lack of understanding of the dynamical behaviors and interacting
mechanisms between water mist spray and high-velocity leakage gas
jets. In recent years, sprays have been introduced to reduce dust. Many research studies on water sprays for coal mine dust control
at home and abroad yielded. Prostański[17] analyzed the water injection system designed by the KOMAG Mining
Technology Institute for longwall shearers, roadheaders, and conveyor
dedusting points; Wang et al.[18] studied
the effect of forced airflow on the spray flow field by the ANSYS
FLUENT program; the macroscopic and microscopic atomization characteristics
of four well-applied solid cone nozzles with a spray pressure of 2–8
MPa based on the nozzle atomization characteristic measurement experimental
device were tested by Yin et al.[19] and
Peng et al.[20] However, there is a certain
difference between metal mine dust control and coal mine dust control.
Compared with coal mines, metal mines are generally dry, and dust
is more likely to be generated under the action of the blowhole impact
airflow. Coal mines can use sprays and preflowing coal to reduce dust.
However, the transportation of wells and metal smelting in metal mines
requires a certain amount of orewater content, and metal mines are
not suitable for water sprays. A new gas–waterspray with less
water consumption and a good atomization effect can control the dust
in the ore pass.There are many research studies
about spray dustfall in coal mines, but there are only a few studies
on spray dustfall in ore passes. The impact of the airflow on the
study of waterspray dust removal has not been considered. Therefore,
the waterspray dust reduction parameters in coal mines cannot be
fully used in the treatment of ore pass dust. Based on the above,
it is of great significance to study the application of gas–waterspray dust reduction technology in the ore pass. To ignore the influence
of external factors, laboratory research has become the most direct
means to solve the problem of dust pollution on site. The spray parameters
and their influencing factors were studied for a new adjustable-angle
nozzle with a spray diameter of 1.5 mm, based on the dustproof laboratory
equipment of the University of Science and Technology Beijing. The
numerical simulation method is used to study the airflow distribution
and wind speed variation in the crosscut of the ore pass, and the
reasonable position is determined for the installation of the spray
device. The research results provide a theoretical basis for the gas–waterspray technology in the control of multilevel ore pass dust.
Results and Discussion
Experimental Analysis of
the Atomization Effect of Nozzles
Analysis
of the Influence of Gas–Water Pressure on the Atomization Effect
The smaller the droplet size, the easier it is to catch the dust
in air. Therefore, the droplet size can be used as a standard to measure
the ability of spray dustfall. A gas–waterspray mainly uses
compressed air and high-pressure water for power, and the water is
broken into droplets under the action of the nozzle structure. It
can be seen from the above analysis that the change of gas–water
parameters is the main factor affecting the atomization effect. On
the basis of the existing research results of gas–water sprays,
the water pressure is set at 0.3–0.7 MPa and the air pressure
is set at 0.2–0.6 MPa.[21] The droplet
diameter was measured by a laser particle size analyzer at different
air and water pressure ratios. In this paper, D10, D50, D[4,3], and
D90 are used to analyze the atomization effect of nozzles. The droplet
size varies with the gas, water volume, and gas and water pressures,
as shown in Figure .
Figure 2
Droplet size and gas and water flow change.
Droplet size and gas and water flow change.As shown in Figure a,b, the proportion of droplet size below 16 μm was 10%, the
proportion of droplet size below 27 μm was 50%, and that of
droplet size below 39 μm was 90%. At the same time, the average
size of the droplet is smaller than 28 μm. Because the dust
is easily captured when the droplet size is close to the dust size,
the droplet size should be reduced as much as possible by adjusting
the gas–water ratio. It can be seen from Figure that the larger the air pressure is, the
smaller the droplet size is; hence, the best air pressure range is
0.4–0.6 MPa. Under this condition, the corresponding range
of water pressure values is 0.3–0.4 MPa, the corresponding
water flow range is 0.85–1.2 L/min, and the airflow range is
115–135 L/min, and the change of gas and water flow shows a
negative correlation. Through the above analysis, the optimum gas–water
flow ratio ranges from 100 to 150.Besides the droplet size,
the atomization angle should also be used as a criterion for judging
the spray effect. A large atomization angle can reduce the use of
the spray head and reduce the cost of dust reduction. On the basis
of the above research, the atomization angle is analyzed in the range
of air pressures 0.3–0.6 MPa and water pressures 0.4–0.7
MPa. The control variable method is used to study the change of the
atomization angle under different gas–water pressures, and
the atomization angle changes of the new gas–waterspray is
shown in Figure .
Figure 3
Variation
of the atomization angle with gas–water pressure.
Variation
of the atomization angle with gas–water pressure.It can be seen from Figure a that the atomization angle is continuously increased
in the gas pressure change interval of 0.3–0.6 MPa when the
water pressure is 0.3 MPa. The increase in air pressure causes the
water to be sufficiently atomized at the nozzle, and the atomization
angle is continuously increased. It can be seen from Figure b that the water pressure increases
from 0.4 to 0.7 MPa when the gas pressure is 0.5 MPa, and the atomization
angle of the nozzle first increases, then decreases and finally stabilizes.
The nozzle has a maximum atomization angle of 76° and a minimum
of 66°. With increasing water pressure, the water supply increases,
and more droplets are formed to make the air pressure utilization
higher and, therefore, the atomization radius becomes larger. Through
the above parameter analysis, when the water pressure is 0.4 MPa and
the air pressure is 0.6 MPa, the spray atomization angle is the largest
and the maximum value is 80°.
Analysis
of the Influence of the Volumetric Flow Ratio on Droplet Size
To achieve single factor analysis, the volumetric flow ratio of gas
and water is used to analyze the influence of gas and water on the
particle size change of the droplet. The relationship between the
volume ratio of gas and water and the average particle size of the
droplet is shown in Figure .
Figure 4
Variation of droplet size with the gas–liquid ratio.
Variation of droplet size with the gas–liquid ratio.It is seen from Figure that the particle size of the droplet is
inversely proportional to the gas–liquid flow ratio, and the
average particle size of the droplet in the range of 110–350
is less than 23.0 μm. When the gas–water flow ratio is
less than 110, the influence on the particle size of the droplet is
large. When the gas–water flow ratio is 110–350, the
droplet change is relatively stable. The optimal gas–water
flow ratio interval is consistent with the optimal particle size range
determined by the gas–liquid pressure ratio in the experiment.
The ratio of the droplet size to air–water flow meets the equation:.
Similar Experimental Study
of the Spray and Dustfall Based on the Mine Pass Environment
Analysis of the Influence of Unloading Airflow on Droplet Size
When the dust is removed by the spray, the airflow of ore unloading
has a great influence on it. Therefore, it is of great significance
to study the influence of airflow speed on droplet size and dust removal
ability. The change of the droplet size is monitored when the optimum
gas–water flow ratio is 126 (air pressure of 0.5 MPa, water
pressure of 0.4 MPa), and the changes of the forward wind speed are
0.0, 0.5, 1.0, 1.5, 2.0, 2.5, and 3.0 m/s. Wind speed measurement
in the roadway is shown in Figure . The results that the droplet size is measured at
different wind speeds are shown in Table . Taking D50 and D90 as examples, the influence
of the wind speed on the droplet size change is analyzed, as shown
in Figure .
Figure 5
Measurement
of wind speed in the roadway.
Table 1
Droplet Size at Different Wind Speeds
wind speed (m/s)
D10
(μm)
D50 (μm)
D90 (μm)
D98 (μm)
D[4,3] (μm)
0
17.628
26.533
37.227
42.440
27.011
0.5
17.971
27.367
39.621
48.913
28.106
1.0
18.512
28.623
40.723
51.648
29.475
1.5
21.614
29.275
43.892
56.414
33.652
2.0
23.221
32.962
49.695
57.704
34.384
2.5
24.104
33.974
51.658
68.490
35.173
3.0
24.660
35.395
55.590
73.596
38.088
Figure 6
Analysis
of droplet size variation with wind speed.
Measurement
of wind speed in the roadway.Analysis
of droplet size variation with wind speed.From Table , it can be seen that the droplet size increases with the
increase in the wind speed in the roadway under different analysis
standards. The wind speed increases the collision between the droplets
so that the droplets after atomization come into contact with each
other, resulting in the accumulation of the droplet mass, and the
droplet size increases. It can be seen from Figure that the increasing wind causes the droplet
size to change rapidly to exhibit two peak changes. When the wind
speed is 0.5 and 2.0 m/s, it has a great influence on the particle
size of the droplets, and the droplet size changes are also obvious.
When the wind speed is less than 1.5 m/s, the effect of wind speed
on the droplet size is not significant. Therefore, the wind speed
in the roadway is less than 1.5 m/s, and the atomization effect can
be ensured with a small effect on the change of droplets.
Study on the Influence of Ore Unloading Airflow on the Spray
Dedusting Effect
To simulate the change of the flow field
in the crosscut, a variable-speed fan is used to change the airflow
in the crosscut. Based on the study of the influence of wind speed
on spray particle size, the effect of spray dust suppression under
different wind speeds is analyzed. To analyze the interference of
the airflow with the spray dust suppression after unloading, five
wind speed values in the 0.5–2.5 m/s wind speed range are simulated
and analyzed. A dust concentration detector was used to detect the
concentration of the total dust and respirable dust before and after
spraying. The monitoring results are shown in Figure .
Figure 7
Dust concentration value corresponding to different
velocities in the crosscut.
Dust concentration value corresponding to different
velocities in the crosscut.As shown in Figure , the effect of spraying on total dust and respirable dust increases
with the increase of airflow, showing a trend of first increase and
then decrease. The reasons for the above phenomena are as follows:
when the wind speed is low, air movement accelerates the mixing degree
between the droplets and dust particles, and the probability of collecting
dust by droplets increases, and the rate of dustfall increases. On
the contrary, when the airflow is too large, the contact time between
the dust and droplets is shortened, and the ability of spray dust
suppression is weakened rapidly. When the wind speed is 1.5 m/s, the
effect of dust reduction is better. The best total dust reduction
rate of total dust is 67%, and that of respirable dust is 34%. Respirable
dust is more affected by airflow, so the effect of spraying on respirable
dust is lower than that of the total dust. It is easy to conclude
that the position of the impact wind speed in the crosscut is less
than 1.5 m/s to benefit spray dust reduction by analyzing the influence
of wind speed on the droplet size and the dustfall rate.
Simulation and Result Discussion of Ore Unloading Airflow
The height of the ore pass is about 100 m, which is divided into
four levels with a height difference of 25 m. The ore pass radius
is 1.5 m, the angle between the ramp and the horizontal is 60°,
and the ramp radius is 1.2 m. The crosscut is directly connected with
the slope, and its section is approximately square with 4 m side length
and 15 m roadway length. The model is shown in Figure . The vertical displacement of the runway
is usually about 4000 kg, and the radius of the ore block is 0.05–0.1
m. In the first horizontal crosscut of ore pass, the speed of the
inlet is set to 0.1 m/s, the second, third, and fourth sections are
set as pressure outlets, and the rest of the model is set as the wall.
The setting of specific parameters is shown in Table .
Figure 8
Physical model of the ore pass.
Table 2
Major Parameters in Numerical Simulations
name
parameter setting
Name
parameter setting
name
parameter
setting
CFD-DEM
time
transient
max iterations
/time step
30
k-epsilon (2 equations)
standard
solver type
pressure-based
hydraulic diameter
4 m
turbulent intensity
4.27%
gravity
–9.81 m/s2
solution Method
scheme (SIMPLE)
calculated frequency
10
velocity inlet
0.1 m/s
pressure outlet
gradient change
wall
no slip
particle contact model
Hertz–Mindlin model
Poisson’s ratio
0.4
particle density
4800 kg/m3
Diameter distribution
R–R
particle radius
0.05–0.1 m
unloading speed
2000 kg/s
Physical model of the ore pass.The change of the wind speed in the
contact lane affects the dust-collecting ability of the gas–waterspray. Therefore, it is of great significance to study the wind speed
change law in the contact lane after unloading, which can provide
a theoretical basis for the spray equipment installation position.
It takes about 6 seconds for the ore to reach the bottom of the ore
pass when it falls from the first level. The gravitational potential
energy is continuously converted into the air kinetic energy during
the process of ore falling. As the kinetic energy of air is accumulating
continuously, the wind flow in each part of the mine is at its maximum
at 6 s. Therefore, it is important to study the wind speed and wind
speed direction of each part of the ore pass at 6 s. The horizontal
axis section of the ore pass axis is 6 s, and the wind speed cloud
map and the crosscut wind speed vector diagram are shown in Figure .
Figure 9
Velocity nephogram and
vector graph of the ore pass.
Velocity nephogram and
vector graph of the ore pass.As seen from Figure a,b, the ore drop height and the amount of airflow compression in
the ore pass are small, resulting in insufficient airflow in the ore
pass to be pressed into the crosscut. When the ore carries the airflow,
a negative pressure zone is locally formed in the ore pass and the
airflow in the crosscut is reversed. Therefore, the direction of the
wind flow in the first and second levels is consistent with the ore
falling direction. The angle between the ramp and the crosscut is
30°. It can be seen from the graphic scale that when the gas–waterspray dust removal device is installed at a distance of 3 m from the
wellhead (at a scale of 6 m), the spray can diffuse into the ore pass
ramp, and the spray diffuses, wetting the ramp, to achieve the optimum
dust removal efficiency of the spray. From Figure c,d, it can be seen that the intensity of
impact airflow increases with the increase of the falling height of
the ore, and the airflow of the third and fourth levels is pressed
into the crosscut. The impact airflow of the third level is evenly
distributed, and the instantaneous wind speed is about 0.33 m/s. The
instantaneous velocity of the impinging airflow in the fourth level
is about 2.5 m/s. Due to the obstruction of the wind flow in the fourth
level, the vortex is formed in the area 5 m away from the crosscut.
The instantaneous wind speed in the 90% area of the contact road section
drops below 1.33 m/s at a scale of 9 m (5 m from the wellhead), where
the wind speed has a relatively small effect on the spray dust collection
capacity. It can be seen from the wind speed vector diagram that the
vortex zone formed here has a reverse entrainment effect on the wind
speed in the roadway. The droplets sprayed from the nozzle can be
thoroughly mixed with the dust particles under the action of the eddy
current field to achieve dust removal. Therefore, the best installation
position of the third and fourth levels of nozzles is 5 m away from
the unloading wellhead.To verify the accuracy of the above
simulation results, the airflow monitoring surface is set up at each
level of the model to detect the change of the air velocity value
of the ore pass mouth during the unloading process. The horizontal
wind speed value is processed and analyzed, the peak wind speed of
each level is selected, and the direction of wind flow is defined.
In the same way, the peak wind speed is selected by processing the
wind speed detection data the ore pass mouth of each level on site.
According to the positive and negative relationship of the measured
wind pressure, the direction of the peak wind speed at each level
of the site is determined. The data coincidence curve is drawn from
the wind speed simulation results and the field wind speed detection
results, as shown in Figure . It can be seen from the figure that the simulation data
is basically consistent with the field measured data, and the error
rate is controlled below 15%. From the error analysis, it can be seen
that the simulated data of each level is smaller than the actual data.
The field conditions are complex, and the error rate of simulation
results is within the acceptable range.
Figure 10
Comparative analysis
of simulation data and actual data.
Comparative analysis
of simulation data and actual data.
Conclusions
In this paper, the establishment
of a new mathematical model of spray droplet size determines the main
parameters affecting the droplet size. The effects of gas–liquid
pressure changes on droplet size, atomization angle, and axial stability
of droplets were analyzed experimentally. The effects of airflow changes
on droplet size and the dust-collecting ability of the spray were
also studied. The numerical simulation is used to determine the variation
law of the impact airflow of the ore pass, which provides a theoretical
basis for the spray installation position. Based on the above research,
the following conclusions are drawn:The establishment of the formula for calculating
the particle size of the droplets determines that the size of the
gas and water flow is key to affecting the particle size of the droplets.
The effect of the change in gas flow on the particle size of the droplet
is greater than that of the water flow. In the three-variable analysis
of air pressure, water pressure, and droplet size, the optimal atomization
parameter (gas pressure range of 0.4–0.6 MPa, water pressure
range of 0.3–0.5 MPa) was determined.The optimum gas–water flow ratio of the
new air–water nozzle ranges from 100 to 150, and the droplet
size can reach less than 28 μm. The gas flow rate and the water
flow rate are mutually restricted under the pressure change. If one
side increases, the other will certainly decrease. When the air pressure is constant,
the water flow is positively correlated with the water pressure, and
when the water pressure is constant, the airflow is positively correlated
with the air pressure.In the optimum gas–water pressure ratio region, the atomization
angle increases with the increase of the air pressure, and the maximum
atomization angle is 80°.The atomization angle increases first
and then decreases with the increase of the water pressure, and it
is stable in the final region. The maximum atomization angle is 76°.
The change of air pressure has a greater influence on the atomization
angle than that of water pressure. The atomization angle can be optimized
by adjusting the pressure according to the actual situation.The airflow produced by
the unloading of the ore pass has a great influence on the droplet
size. The droplet size increases with the increase of the wind speed.
The wind speed, with 2 m/s, has the greatest influence on the droplet
size. The wind speed is inversely proportional to the ability of dust
removal. As the wind speed increases, the dust-collecting capacity
shows a tendency to increase sharply and then decrease sharply. The
maximum dustfall rate was 67%, and the maximum dustfall rate of respirable
dust was 34%.The maximum
impact airflow generated by the unloading of the ore pass is located
in the fourth level, where the maximum wind speed is 2.5 m/s. The
maximum impact wind speed of the droplet size is 1.5 m/s. It is known
from the attenuation of the airflow in the crosscut that the optimum
spray installation position is 5 m away from the wellhead.
Experimental Section and
Computational Methods
Establishment of the Gas–Water
Spray Mathematical Calculation Model
The coal mine mostly
uses water sprays to carry out dust control, but the water consumption
of water sprays is large, and the water content of the ore is increased
excessively, which affects the transportation of ore. Water sprays
are not suitable for treating ore pass dust. But the new air–waterspray is powered by pressurizedwater and compressed air. The two-stage
atomization process of the spray head makes the water become a droplet
with a smaller particle, which is more suitable for the treatment
of ore pass dust. The structure and atomization principle of the new
air–water nozzle is shown in Figure .
Figure 11
Structure and atomization principle of the
new gas–water spray head.
Structure and atomization principle of the
new gas–waterspray head.The smaller the size of the droplets produced by the air–water
nozzle, the stronger the ability of the droplets to capture dust.
The particle size of the droplet is the key to affecting the dust-collecting
ability. The formula for calculating the average particle size of
the mist by the gas–waterspray is[22−26]In the above equation, Dl denotes the average droplet size, using the
unit m; vr denotes the air–liquid
two-phase relative flow rate in the mixing chamber, using the unit
m/s; σ denotes the surface tension coefficient of liquids, using
the unit 10–5 N/cm; μL denotes
the liquid viscosity coefficient, using the unit Pa s; ρL denotes the density of liquids, using the unit g/cm3; δ denotes the liquid–gas flow ratio; and Ql and Qg are the volume flow
rates of liquid and air, respectively, using the unit m3/s; where,vg and vl are the gas and liquid velocities, using the unit m/s and α
denotes the gas–liquid two-phase flow velocity angle.Under constant temperature and constant pressure conditions, the
fluid in the nozzle mixing chamber satisfies Q = v × A. Liquid water parameters σ
= 72 × 10–5 N/cm, μL = 0.00982Pa·s,
and ρL =1.0 g/cm3. Substituting the above parameters
into eq reduces it
toIn the above equation, A1 denotes the liquid injection hole area, using
the unit m2 and Ag is the air
injection area using the unit m2. The nozzle water injection
hole diameter of the experiment was 1.5 mm, A1 = 1.77 × 10–6m2; the gas
injection hole has a diameter of 2.0 mm, Ag = 3.14 × 10–6 m2; α = 30°.
Substituting the parameters into formula finally simplifies it to:
Establishment
of an Experimental Platform
To test the atomization ability
of the new type of gas–water sprinkler, the best spray parameters
were determined, and the experimental platform for the gas–waterspray test was established. The experimental platform is shown in Figure . The compressed
air and pressurizedwater are supplied by the air compressor and the
high-pressure pump, respectively, in the spray process. The maximum
gas transmission pressure of the air compressor is 0.8 MPa, and the
maximum water transmission pressure of the high-pressure water pump
is 6 MPa. The air compressor and water pump are connected with a pressure
gauge and a flow meter, respectively, by an air pressure pipe. Then,
the air pressure pipe is directly connected with an atomizing nozzle.
The dustfall ability of the gas–waterspray is determined by
the atomization degree of the sprinkler. The change of gas and water
ratio parameters has a great influence on the atomization degree.
The best parameters can be determined through the gas–water
ratio experiment, and the ability of spray dust suppression can be
improved. The gas and water flow of the nozzle are controlled by adjusting
the air pressure valve and the water pressure valve.
Figure 12
Experimental system
of new gas–water spray atomization performance.
Experimental system
of new gas–waterspray atomization performance.When the first level of the ore pass is unloading, the dust
is brought into the crosscut by the impinging airflow generated by
the ore falling process, which pollutes the working environment. Compared
with the spray and dustfall in the stable air environment, the impinging
airflow brings the dust into the working environment and changes the
contact time between the droplet and the dust, which affects the effect
of spray dust suppression. The existing research on the rate of spray
dustfall is not consistent with the ore pass dedusting. Therefore,
as shown in Figure , a spray dust reduction rate experimental crosscut is established
to analyze the influence of the impinging airflow on the droplet size
and the dust-collecting efficiency. To make the airflow environment
similar to the scene in the experimental tunnel, a frequency conversion
fan is set up in the tunnel to simulate the interaction between the
dust and the spray under different wind speeds. The spray head with
30° in width installed at an angle toward the exit of the roadway
was placed at a distance of 2 m from the fan. There is also a difference
in the combination ability of different dust materials and spray.
To reduce the error of irrelevant factors, the dust collected from
field-collected dust is used for the experiment. The changes of dust
concentration and dust particle size before and after spraying were
monitored and analyzed with the instrument shown.
Figure 13
Experimental platform
for spray and dust suppression.
Experimental platform
for spray and dust suppression.
Establishment of the Theoretical Model of Numerical
Simulation
Through experimental analysis, it is known that
the change of wind speed affects the dust-reducing ability of the
gas–waterspray. The choice of the installation location of
the spray dust-reducing equipment in the ore pass communication lane
ensures the dust-removing ability of the spray. The analysis model
of impact airflow variation of ore pass unloading is established using
CFD-DEM numerical simulation software.[27−30] In the simulation analysis of
the ore unloading flow of the ore pass, air in the ore pass is a continuous
phase. The Navier–Stokes governing equation is used to describe
the mass and momentum conservation of the gas phase as[31−34]In the
above equations, ρg denotes the density of the gas
phase, using the unit kg/m3; τg denotes
the viscous stress tensor of the gas phase; P denotes
the gas pressure, Pa; εg denotes the volume fraction
of the gas phase; ug denotes the velocity
of the gas phase, using the unit m/s; and Fpg denotes the interaction between the ore and gas, using the unit
N. In the process of ore falling, there will be a lot of turbulence
in the ore pass. The RSM turbulence model is used to describe the
fluid change. The turbulence control equation is as followsIn the above equation, i, j, and k are the three directions of the Cartesian coordinate system; D denotes the turbulent diffusion
term; P denotes the
stress generating term; Θ denotes
the pressure strain term; and ε denotes the dissipation term.The falling ore particles are
discrete phases in the simulation process. The rotation and collision
of ore particles in the ore pass can be described by Newton’s
second law[35,36]In the above
equation, vp denotes the particle velocity,
m/s; mp denotes the mass of the particle,
kg; Fdp denotes the aerodynamic force; Fsp denotes the Saffman lift force, Fmp denotes the Magnus lift force due to the particle rotation;
−vp ∇P denotes
the pressure gradient; and g denotes the acceleration
of gravity, m/s2.
Authors: Janae Csavina; Jason Field; Mark P Taylor; Song Gao; Andrea Landázuri; Eric A Betterton; A Eduardo Sáez Journal: Sci Total Environ Date: 2012-07-04 Impact factor: 7.963