Sang-Hyun Pyo1, Sara Jonsdottir Glaser1, Nicola Rehnberg2, Rajni Hatti-Kaul1. 1. Biotechnology, Department of Chemistry, Center for Chemistry and Chemical Engineering, Lund University, SE-22100 Lund, Sweden. 2. Strategic R&D, Bona AB, Box 210 74, 200 21 Malmö, Sweden.
Abstract
Levulinic acid (LA) is considered to be one of the promising organic bio-platform chemicals and intermediates for the synthesis of fuels, chemicals, and polymers. In the present study, heterogeneous catalytic dehydration of hexose sugars, fructose and glucose, using a strong cation exchange resin (hydrogen form) as an acid catalyst, was performed to produce LA in an aqueous medium. The effect of salts such as NaCl, KCl, CaCl2, Na2CO3, and Na2SO4 in the medium on the rate of sugar conversion and LA yield was evaluated. Under optimum reaction conditions, 10% (w/w) fructose was dehydrated to LA (with 74.6% yield) in 10% (w/w) NaCl aqueous solution in 24 h at 110 °C using the catalyst at 30% (w/w sugar). Even 10% (w/w) glucose monohydrate was directly dehydrated to LA (with 70.7% yield) under similar conditions but at 145 °C. This study shows that the salts enhance the rate of catalytic dehydration in the order of Cl- > CO3 2- > SO4 2-. Thus, the combination of high sugar concentration and heterogeneous catalysis in an aqueous system under relatively mild conditions could provide a high-yielding and sustainable process for bio-based LA production.
Levulinic acid (LA) is considered to be one of the promising organic bio-platform chemicals and intermediates for the synthesis of fuels, chemicals, and polymers. In the present study, heterogeneous catalytic dehydration of hexose sugars, fructose and glucose, using a strong cation exchange resin (hydrogen form) as an acid catalyst, was performed to produce LA in an aqueous medium. The effect of salts such as NaCl, KCl, CaCl2, Na2CO3, and Na2SO4 in the medium on the rate of sugar conversion and LA yield was evaluated. Under optimum reaction conditions, 10% (w/w) fructose was dehydrated to LA (with 74.6% yield) in 10% (w/w) NaCl aqueous solution in 24 h at 110 °C using the catalyst at 30% (w/wsugar). Even 10% (w/w) glucose monohydrate was directly dehydrated to LA (with 70.7% yield) under similar conditions but at 145 °C. This study shows that the salts enhance the rate of catalytic dehydration in the order of Cl- > CO3 2- > SO4 2-. Thus, the combination of high sugar concentration and heterogeneous catalysis in an aqueous system under relatively mild conditions could provide a high-yielding and sustainable process for bio-based LA production.
As the main source of functional carbon-building
blocks for the
fuel, chemical, and polymer industries is still based on fossil resources,
one of the greatest challenges of the 21st century is to enable transition
to an economy based on renewable resources. Therefore, production
of these materials from bio-based renewable resources using environment-friendly
routes for reducing the carbon footprint is drawing increasing attention.[1−5] Levulinic acid (LA; also known as 4-oxopentanoic acid or γ-ketovaleric
acid) is classified by the United States Department of Energy as one
of the top 12 promising bio-based building blocks for the synthesis
of fuels and chemicals.[2,6,7] It
is also a specialty chemical that finds applications as a component
in polymer resins, animal feed, food as well as flavor and fragrance
industry products, solvents, textile dyes, additives, extenders for
fuels, antimicrobial agents, herbicides, and plasticizers.[2,7] LA is a bifunctional chemical containing ketone and carboxylic acid
groups, which are important for the production of a wide range of
chemicals such as levulinate esters, γ-valerolactone (GVL),
acrylic acid, 1,4-pentanediol, angelica lactone, 2-methyltetrahydrofuran
(MTHF), δ-aminolevulinic acid (DALA), etc (Scheme ).[2,8]
Scheme 1
Heterogeneous Catalytic Dehydration of Hexose
Sugars (Glucose and
Fructose) to Levulinic Acid and Formic Acid, and the Conversion of
Levulinic Acid
Production of LA from monosaccharides (e.g. glucose and fructose),
polysaccharides, and lignocellulosic biomass has been extensively
investigated using homogeneous or heterogeneous catalysts (Scheme ). Although fructose
is the preferred substrate for LA production with respect to yield
and selectivity, several reports on its production from glucose via
isomerization to fructose, as well as directly from cellulose are
also available, however, with relatively low yields.[9−11] Mineral acids such as HCl and H2SO4 are the
most common homogeneous catalysts used. Recently, high experimental
yield (74 mol %) of LA was obtained from 0.1 M d-fructose
using 1 M sulfuric acid at 140 °C.[12] In another study, 83 and 51% yields of LA were obtained from fructose
and glucose using 0.25 M HCl at 130 °C, respectively.[13] In general, lower yields of LA have been reported
when using glucose as the starting material with HCl/H2SO4 as a catalyst as compared to that obtained with fructose.[13] Although production of LA directly from polysaccharides
results in comparable yields as that from monosaccharides, longer
reaction times or higher amounts of acid catalysts are needed.[13]However, the drawbacks
associated with the use of mineral acids,
such as the corrosion of equipment and human tissue, difficult recovery,
and recyclability,[14−16] have prompted the development and use of heterogeneous
acid catalysts (e.g. zeolites, Amberlyst resins, or Dowex) that are
easily recovered from reaction media.[17−19] Several studies have
been carried out on the production of LA from fructose, glucose and
sucrose, and polysaccharides using different heterogeneous catalysts
for example Fe/HY zeolite, Dowex 50 × 8–100, and cellulase-mimetic
solid acid catalysts, in media based on water or a mixture of water
and a polar solvent.[13,17−19] The product
yield was found to be higher in the presence of a solvent than in
pure water, for example LA yield from fructose in a reaction catalyzed
by Dowex 50 × 8–100 was increased from 58% in water to
72% in a 50:50 mixture of water/gamma-valerolactone.[18] However, the processes with good LA yields from sugars
and cellulose under milder reaction conditions still require further
development. Water is preferable as a reaction medium for attaining
minimal environmental impact in (bio)chemical reactions and for minimizing
energy-intensive downstream operations for solvent recovery but is
generally inefficient for dehydration of sugars into LA and formic
acid, and other products. Meanwhile, inclusion of metal halides (e.g.
FeCl3) has been shown to enhance the reaction rate and
product yield during production of furfural from xylose.[20−22]This paper reports a study performed on the effect of salts
on
the conversion of fructose and glucose to LA in an aqueous medium
using an ion exchange resin, Dowex DR-2030, as the catalyst. Furthermore,
reusability of the catalyst was evaluated in repeated batch reactions.
Results
and Discussion
Catalytic Conversion of Fructose and Glucose
Using Acidic Ion
Exchanger DR-2030
Recently, we demonstrated catalytic dehydration
of fructose used at high concentration (300 g/L) to 5-HMF using the
acidic ion exchanger, DR-2030 in DMSO at 110 °C in batch and
continuous modes.[23] Our preliminary studies
on using the catalyst in an aqueous solution for dehydration of fructose
and glucose showed the formation of LA and formic acid. It is likely
that DR-2030 catalyzes the isomerization of glucose to fructose through
the 1,2-enediolate, an enediol–IEx complex,[24] as has also been reported earlier for other heterogeneous
catalysts like Fe/HY zeolite,[17] cation-exchange
zeolites and hydrotalcites,[24] Yb(OTf)3/[Bmim]Cl,[25] and CuCl2/[EMIM]Cl[26] Subsequently, fructose undergoes dehydration with loss
of three water molecules yielding 5-HMF, which in the presence of
water is rehydrated 4 times and dehydrated two times to give the final
products LA with FA.[7,27,28] This has been confirmed in a study using Amberlyst 70 as a catalyst
in DMSO and 13C-labeled fructose on the C1 and C6 positions.[28,29] Reaction using the DR-2030 catalyst in the present study showed
a transient 5-HMF peak by HPLC analysis, which was also confirmed
by GC–MS (calculated 126.11, analyzed 126.8). However, the
peak of fructose in the reaction with glucose was not detected during
HPLC analysis, which suggests that isomerization of glucose to fructose
is perhaps a reaction-limiting step that requires a higher temperature
than that required for the conversion of fructose to LA.Further
experiments were then performed to evaluate the effect of salt and
other reaction parameters on DR-2030-catalyzed conversion of both
glucose and fructose to LA and FA, and also reusability of the catalyst.
Initial studies were performed with fructose and based on the results
obtained, the reaction with glucose was investigated under similar
conditions but at higher temperature.
Effect of Inorganic Salt
on Dehydration of Fructose
Reaction of the fructose solution
(1.1 mmol, 2 mL) in the presence
of DR-2030 (60 mg, 0.3 w/wfructose) at 110 °C resulted in the
maximum sugar conversion of 75% and LA yield of 32.7% in 24 h. The
reaction was then run in the presence of different types of inorganic
salts including NaCl, KCl, CaCl2, Na2CO3, and Na2SO4, respectively (Figure ).
Figure 1
(A) Effect of salts (NaCl
□, 10% (w/v)), KCl (△,
12.7% (w/v)), CaCl2 (*, 25% (w/v)), Na2CO3 (◇, 18% (w/v)), and Na2SO4 (○,
21.4% (w/v)) on the dehydration of 1.1 mmol fructose catalyzed by
DOWEX DR-2030 (60 mg) in 2 mL at 110 °C. (A1) Conversion of fructose
and (A2) yield of LA. (B) Effect of NaCl amounts (w/w to fructose),
0 (◇), 0.5 (○), 1 (□), and 2 (△) under
similar reaction conditions on (B1) conversion of fructose and (B2)
yield of LA.
(A) Effect of salts (NaCl
□, 10% (w/v)), KCl (△,
12.7% (w/v)), CaCl2 (*, 25% (w/v)), Na2CO3 (◇, 18% (w/v)), and Na2SO4 (○,
21.4% (w/v)) on the dehydration of 1.1 mmol fructose catalyzed by
DOWEX DR-2030 (60 mg) in 2 mL at 110 °C. (A1) Conversion of fructose
and (A2) yield of LA. (B) Effect of NaCl amounts (w/w to fructose),
0 (◇), 0.5 (○), 1 (□), and 2 (△) under
similar reaction conditions on (B1) conversion of fructose and (B2)
yield of LA.The effect of the salts on fructose
conversion and LA yields could
be grouped into two profiles. In the first group, Cl– is a common ion with different metal cations, which provided similar
results, while in the second group Na+ is the common ion
with CO32– and SO42– counter ions. High conversion (over 98%) and yields (over 65% of
LA) were obtained with NaCl, KCl, and CaCl2 (1.0 mol/mol
fructose) in contrast to 41.5% fructose conversion and 21.1% yield
in the absence of any salt. Addition of Na2CO3 resulted in 78.1% conversion but with less than 20% yield of LA.
On the other hand, Na2SO4 suppressed the reaction,
resulting in only 35.3% conversion and 14.1% yield of LA (Figure A).Further
reactions with increasing NaCl ratio in the order of 0,
0.5, 1, and 2 (w/wfructose) showed a linear increase in the fructose
conversion and LA yield within initial 6 h (Figure B). The maximum yield of LA obtained in the
presence of NaCl was in the range of 75–78% at 0.5–2
(w/wfructose) of NaCl (Table ). Substrate conversions of 100% and 97.1% were achieved within
6 h at the salt ratios of 1 and 2 to fructose, respectively (Figure B). After reaching
the highest LA yield, the reaction continued but with a decrease in
LA yield to below 70% within 24 h for all salt concentrations. The
effect of NaCl (0.5–1 w/wfructose) was also studied in the
absence of the catalyst DR-2030 at 110 °C, which gave only 1.5–2.5%
LA yield in 24 h.
Table 1
Summary for the Dehydration of Hexose
Sugars under Aqueous Conditions by Using the Acidic Ion Exchange Catalystc
run
asugar, mmol
bsalt, (w/w)
temp. (°C)
cat. (w/w)
time (h)
conversion (%)
yield (%) LA
1
fructose, 1.1
NaCl, 1
110
0.3
12
100
74.6
2
fructose, 1.1
KCl, 1.27
110
0.3
12
100
76.7
3
fructose, 1.1
CaCl2, 2.5
110
0.3
12
100
64.8
4
fructose, 1.1
Na2CO3, 1.8
110
0.3
12
78.1
16.8
5
fructose, 1.1
Na2SO4, 2.14
110
0.3
12
35.3
14.1
6
fructose, 1.1
None
110
0.3
12
41.5
21.1
7
fructose, 1.1
NaCl, 0.5
110
0.3
12
99.2
74.9
8
fructose, 1.1
NaCl,
2
110
0.3
12
100
78.9
9
fructose,
1.1
NaCl, 1
95
0.3
24
84.1
52.8
10
fructose, 1.1
NaCl, 1
130
0.3
6
100
77.1
11
fructose, 0.55
NaCl, 1
110
0.3
24
100
79.8
12
fructose, 0.88
NaCl, 1
110
0.3
24
100
76.5
13
fructose, 0.2
NaCl, 1
110
0.3
24
100
53.8
14
fructose, 1.1
NaCl, 1
110
0.1
24
99.4
53.4
15
fructose, 1.1
NaCl, 1
110
0.2
24
99.7
65.5
16
fructose, 1.1
NaCl,
1
110
0.4
12
100
75.1
17
glucose, 1.1
NaCl, 1
130
0.3
24
65.6
34.4
18
glucose, 1.1
NaCl,
1
145
0.3
24
100
70.7
19
glucose, 1.1
none
145
0.3
24
62.3
27.6
Sugar amounts in 2 mL aqueous solution.
Salt ratio to sugar (w/w).
Catalyst ratio to sugar (w/w).
Sugar amounts in 2 mL aqueous solution.Salt ratio to sugar (w/w).Catalyst ratio to sugar (w/w).The above results indicate the predominant influence
of anions
on the dehydration of fructose to be in the order of Cl– ≫ CO32– > SO42– with Na+ as the common counter ion. The
chloride anions possibly stabilize the cationic (monovalent C+) intermediates formed during the dehydration of fructose
to LA and FA.[20] Enhanced production of
furfural from xylose (C5 sugar) in the aqueous acidic (H2SO4) solution was earlier shown in the presence of chloride
salts,[21,22] and with dissolved metal halides.[20] Furthermore, we noted that pH of the aqueous
solution containing DR-2030 (30 mg/mL) was decreased from 2.98 to
0.78, 1.02, 0.67, and 1.76 by adding 100 mg (10% w/v) of NaCl, KCl,
CaCl2, and Na2SO4, respectively.
Increasing the amount of NaCl to 20% (w/v) decreased the pH further
down to 0.55. This indicates that addition of chloride salt promoted
the exchange of cations and release of H+ from the ion
exchanger, thus promoting a decrease in pH and consequent fructose
conversion to LA. The sulfate, on the other hand, had an inhibitory
effect despite the decrease in pH. Our observations are comparable
to the recent reports showing LA yield of 74 mol % from 0.1 M fructose
using 1 M sulfuric acid at 140 °C[12] and 83% using 0.25 M HCl at 130 °C,[13] and may imply that the catalysis occurs in the homogeneous mode.
Addition of Na2CO3 increased the solution pH
to 9.98, which affected the conversion of fructose to LA.
Effect of Temperature
on Fructose Dehydration
While
the reaction temperature influences the substrate conversion rate,
product yield, and selectivity, the choice of temperature is influenced
by many reaction factors including kind of reaction, properties of
substrates and solvents used, and also the catalyst. Besides enhancing
the reaction rate, the increase in temperature also increases the
side reactions leading to the formation of byproducts, for example,
humins in this study, and consequently reducing the product yield
and selectivity.Performing the reaction using 1.1 mmol fructose
and 60 mg (w/w) of DR-2030 with a 1 ratio (w/wfructose) of NaCl in
2 mL aqueous solution at 95, 110, and 130 °C, respectively, revealed
a marginal increase in the reaction rate at temperature above 110
°C (Figure A),
and similar yield of LA at 110 and 130 °C (Figure B), resulting in over 98% fructose conversion
and over 75% LA yield within 12 h of reaction (Table ). The lowest conversion rate (84.1%) and
yield (52.8%) were obtained at 95 °C (Figure ). These observations are in agreement with
the previous study involving dehydration of fructose at high concentrations
in DMSO using DR-2030 to HMF with high yield and catalyst stability
at 110 °C but without the formation of LA.[23]
Figure 2
Effect of catalytic dehydration of 1.1 mmol fructose with 200 mg
NaCl in 2 mL aqueous solution using DOWEX DR-2030 (60 mg) at 95 °C
(◇), 110 °C (○), and 135 °C (□) on
(A) conversion of fructose, and (B) molar yield of LA.
Effect of catalytic dehydration of 1.1 mmol fructose with 200 mg
NaCl in 2 mL aqueous solution using DOWEX DR-2030 (60 mg) at 95 °C
(◇), 110 °C (○), and 135 °C (□) on
(A) conversion of fructose, and (B) molar yield of LA.
Effect of the Catalyst Amount and the Initial Fructose Concentration
on the Dehydration
Ion exchange resins have been employed
as heterogeneous catalysts in various reactions for production of
chemicals in aqueous and organic solvent systems.[18,23] Varying the concentration of DR-2030 (ratios of 0.1–0.4 (w/w)
of fructose) for dehydration of 550 mM fructose in the NaCl aqueous
solution at 110 °C showed complete fructose conversion and about
75% yield of LA with 0.3–0.4 catalyst ratios to fructose at
12 h (Figure ).
Figure 3
Effect of catalytic
dehydration of 1.1 mmol fructose with 200 mg
NaCl in 2 mL aqueous solution at 110 °C using DOWEX DR-2030 at
ratios of 0.1, 0.2, 0.3, and 0.4 (w/w) to fructose on conversion of
fructose (gray ■) and molar yield of LA (orange ■) at
a reaction time of 12 h.
Effect of catalytic
dehydration of 1.1 mmol fructose with 200 mg
NaCl in 2 mL aqueous solution at 110 °C using DOWEX DR-2030 at
ratios of 0.1, 0.2, 0.3, and 0.4 (w/w) to fructose on conversion of
fructose (gray ■) and molar yield of LA (orange ■) at
a reaction time of 12 h.At lower catalyst concentrations,
a longer time was needed for
the substrate conversion but the LA yield remained at around 54 and
65% for 0.1 and 0.2 catalyst ratios, respectively (Table ).Using the 0.3 catalyst
ratio to fructose, the concentration of
fructose was varied between 280 and 1100 mM in 10% (w/v) NaCl solution.
Fructose at a concentration of 550–1100 mM was completely converted
in about 6 h, and 280 mM fructose in 12 h. Maximum LA yield of 75–78%
was obtained for 550–825 mM fructose at 12 h and for 280 mM
fructose at 24 h. With 1100 mM fructose, maximum LA yield of 54% was
reached at 6 h (Figure ).
Figure 4
Effect of the initial fructose concentration treated with DOWEX
DR-2030 (60 mg, 0.3 ratio (w/w) to fructose) in 200 mg NaCl in 2 mL
aqueous solution at 110 °C on: (A) fructose conversion and (B)
molar yield of LA. The initial fructose concentrations used were 280
mM (◇), 550 mM (○), 825 mM (□), and 1100 mM (△),
respectively.
Effect of the initial fructose concentration treated with DOWEX
DR-2030 (60 mg, 0.3 ratio (w/w) to fructose) in 200 mg NaCl in 2 mL
aqueous solution at 110 °C on: (A) fructose conversion and (B)
molar yield of LA. The initial fructose concentrations used were 280
mM (◇), 550 mM (○), 825 mM (□), and 1100 mM (△),
respectively.
Production of LA from Glucose
Dehydration of glucose
to HMF and/or LA may be more challenging, requiring harsher conditions
with low yield than that with fructose because the equilibrium shift
is required for the additional step of isomerization of glucose to
fructose.[30] For instance, a recent report
on the aqueous phase conversion of fructose and glucose to HMF and
LA in the presence of hydrochloric acid[13] showed complete conversion of fructose and 83% LA yield at 130 °C,
while only 21.1% yield of LA (46% conversion and 43% selectivity)
was obtained from glucose. Evaluation of various homogeneous Brønsted
acids (sulfuric acid, hydrochloric acid, and phosphoric acid) and
Lewis acids (aluminum chloride, copper chloride, iron chloride, and
chromium chloride) for glucose dehydration to LA showed that coupling
of CrCl3 and H3PO4 as a mixed catalyst
had a synergistic catalytic effect on the reaction compared to the
individual CrCl3 or H3PO4 catalysts.
The highest LA yield of 54.2% from 100% glucose conversion after 4
h at 170 °C was reported.[31] Meanwhile,
5-(chloromethyl)furfural (CMF) was produced as a main product (with
over 70% yield) from saccharides such as glucose, sucrose, and corn
stover in a two-phase system of aqueous HCl with LiCl and 1,2-dichloroethane
at 100 °C.[32]In this study,
the optimal conditions determined from the experiments on fructosedehydration (1.1 mmol sugar, 200 mg (1 ratio, w/wsugar) NaCl, and
60 mg (0.3 ratio, w/wsugar) catalyst in 2 mL aqueous solution) shown
above were employed for glucose dehydration to produce LA and FA,
but at a higher temperature. The reaction efficiency and the product
profile were investigated for the reaction of 1.1 mmol glucose using
60 mg of the catalyst with and without NaCl at 110, 130, and 145 °C,
respectively (Figure ). Only 15% LA was obtained from the reaction at 110 °C during
the reaction time of 24 h, while 71% LA yield resulting from 100%
glucose conversion was obtained at 145 °C. Increasing LA yield
(34.4 and 71%) and glucose conversion (65.6 and 100%) were achieved
upon increasing temperature to 130 and 145 °C, respectively.
Meanwhile, in the absence of NaCl, 62.3% glucose conversion and 27.6%
LA yield were observed at 145 °C.
Figure 5
Catalytic dehydration
of 1.1 mmol glucose (monohydrate) to LA using
DOWEX DR-2030 (60 mg) at: (◇) 110 °C in 2 mL reaction
medium with 200 mg NaCl, (○) 130 °C with 200 mg NaCl,
(□) 145 °C with 200 mg NaCl, and (△) 145 °C
without NaCl. (A) Glucose conversion and (B) molar yield of LA.
Catalytic dehydration
of 1.1 mmol glucose (monohydrate) to LA using
DOWEX DR-2030 (60 mg) at: (◇) 110 °C in 2 mL reaction
medium with 200 mg NaCl, (○) 130 °C with 200 mg NaCl,
(□) 145 °C with 200 mg NaCl, and (△) 145 °C
without NaCl. (A) Glucose conversion and (B) molar yield of LA.Hence, the results clearly indicate that elevated
temperature and
use of salt were critical factors for glucose isomerization and subsequent
dehydration to LA. The salt could significantly improve the yield
of LA from glucose compared to the dehydration without salts by mineral
and heterogeneous acid catalysts, for example, 51% yield of LA from
glucose was reported using 0.25 M HCl as the catalyst at 130 °C.[13]
Stability and Reusability of the Ion Exchange
Catalyst
Stability and reusability of the catalyst, especially
ion exchange
resin, are important factors because of the risk of thermal inactivation
and decomposition of the polymer matrix at elevated temperatures.
In process stability of the ion exchanger, DR-2030 was investigated
by recycling the catalyst for 3 consecutive batch reactions for dehydration
of fructose and glucose at 560 mM initial concentration using a 0.3
(w/w) ratio of catalyst to sugars at 110 and 145 °C, respectively.
In between the consecutive reactions, the catalyst was collected from
the reaction medium, washed with 0.5 mL deionized water, 1 N HCl,
followed again by deionized water prior to reuse in the next reaction
with a fresh sugar solution.In the first batch, the conversion
of fructose reached up to 100% within 12 h with the highest LA yield
of 74.9% (Figure ).
The reactions slowed down with consecutive batches compared to the
previous run (Figure A), hence decreasing conversion rates and yields were obtained at
the same reaction times in consequent batches. A similar trend was
observed during dehydration of glucose, where 94.7% glucose conversion
and 65.1% LA yield were obtained in the first batch (Figure B). Even though heterogeneous
catalysts are interesting catalysts for LA synthesis, the main challenge
will be the development of methodology to prevent catalyst deactivation,
which is most likely caused by excessive deposition of humins formed
as the by-products and leading to blocking of the catalyst surface
or active sites. Elemental analysis of a similar strong acidic cation
exchange catalyst (DOWEX 50WX8-100) used for dehydration of fructose
to 5-HMF showed a distinct increase in the C content along with a
minor increase and decrease in H and S contents, respectively.[33] The increase in C and H contents was suggested
to be because of adsorbed humins or other residues that are difficult
to wash off from the resin, while the decrease in S was ascribed to
some loss of sulfonate groups on the resin. Accumulation of humins
is promoted because of the reaction being performed for a long time
in a batch mode, which can be significantly reduced by a continuous
mode of operation as shown in our recent studies on 5-HMF production
from fructose.[23] Under such conditions,
the exposure of sugar to high temperature can be controlled by the
residence time of the solution in the reactor. Even inclusion of a
solvent that would minimize the aldol condensation reactions of HMF
could improve the selectivity of the reaction.[34] Moreover, screening of more ion exchange catalysts and
appropriate regeneration conditions are necessary for catalyst recycling.
Figure 6
Reusability
of the DR-2030 catalyst (60 mg, ratio of 0.3 w/w to
sugars) in 200 mg NaCl in 2 mL aqueous solution for dehydration of
(A) fructose (1.1 mmol) at 110 °C, and (B) glucose (1.1 mmol)
at 145 °C in three consequent batches. Sugar conversion (gray
■), LA yield (green ■), and FA yield (orange ■)
at 12 h.
Reusability
of the DR-2030 catalyst (60 mg, ratio of 0.3 w/w to
sugars) in 200 mg NaCl in 2 mL aqueous solution for dehydration of
(A) fructose (1.1 mmol) at 110 °C, and (B) glucose (1.1 mmol)
at 145 °C in three consequent batches. Sugar conversion (gray
■), LA yield (green ■), and FA yield (orange ■)
at 12 h.
Conclusions
In
this work, heterogeneous catalysis and a saltwater system were
employed to develop a facile and clean process for the production
of LA from fructose and glucose. Furthermore, we show that salt anions
play an important role in dehydration of the sugars to LA. The reaction
was enhanced with salt anions in the order of Cl– > CO32– > SO42–, which seems to be because of the release of H+ ions
from the ion
exchange catalyst and further decrease in acidity of the reaction
medium. Especially, glucose was directly dehydrated to LA with high
conversion and yield (70.7% yield) in an aqueous medium, which can
be highlighted as a significantly improved observation as compared
to the reports so far. The results presented here are promising and
the process can be further improved especially concerning catalyst
performance at high temperature and recycling.
Materials and Methods
Materials
LA (97% purity), (d)-fructose (99%
purity), 5-hydroxymethyl-2-furfural (HMF, 99% purity), glucose monohydrate,
formic acid, and Dowex DR-2030hydrogen form (strong cation ion exchange
resin) were procured from Sigma-Aldrich. DOWEX DR-2030 is a macroporous
styrene-divinylbenzene resin functionalized with sulfonic acid groups,
>4.7 meq/g dry weight capacity, 16–40 mesh, 30 m2/g surface area, and <3% moisture content, with an upper limit
for safe operation at 130 °C. All chemicals were used without
further treatment.
Dehydration of Fructose and Glucose to LA
The stock
solutions of fructose/glucose and salt were prepared at the given
concentrations in 20 mL volume (final volume adjusted by water). Typically,
2 mL of the solution was placed in a 4 mL glass vial, followed by
the addition of the ion exchange resin, DR-2030. The vials were placed
in a ThermoMixer (HTMR 131, HLC BioTech, Germany), heated, and shaken
for the reaction to take place. The effect of the initial fructose
concentration, 280–1100 mM (5–20%, w/v) in water using
a 0.3 ratio of the resin (w/w to fructose) was evaluated at 110 °C
and shaking at 500 rpm. The effect of reaction temperature (95, 110,
and 125 °C, respectively) was evaluated using 1.1 mmol (200 mg)
fructose and 60 mg (0.3 w/w to fructose) resin in 2 mL volume (550
mM fructose), and shaking at 500 rpm. The amount of catalyst was varied
between 0.1 and 0.4 (w/w) at 1.1 mmol fructose in a 2 mL reaction
volume. The effect of salt (NaCl, KCl, Na2CO3, and Na2SO4) on dehydration of 1.1 mmol fructose
to LA at 110 °C by 60 mg of the catalyst was also investigated.
To verify the reaction conditions in a larger volume, 100 mL aqueous
solution containing 0.55 mol fructose in a 250 mL flask was placed
in an oil bath, followed by the addition of 3 g ion exchange resin,
and magnetic stirring at 110 °C. Dehydration of glucose was performed
at 110, 130, and 145 °C, respectively, under otherwise similar
conditions to those used for fructose dehydration. Samples (20 μL
each) were collected from the reaction solution at different time
intervals after cooling (to below 80 °C) briefly, and analyzed
for the concentrations of residual fructose and products.
Regeneration
and Recycling of the Ion Exchange Resin in the
Batch Reaction
Two milliliter solution containing 1.1 mmol
(200 mg) fructose and 200 mg NaCl was mixed with 60 mg of the resin
in a 4 mL glass vial and incubated at 110 °C with shaking at
500 rpm in a ThermoMixer. After 12 h of the reaction, the resin was
separated, washed with deionized water, and then regenerated by suspending
in 0.5 mL of 1 N HCl for 1 h, and washing with deionized water until
reaching neutral pH. The resin was recycled for 5 consecutive runs
using a fresh reaction solution under similar conditions of temperature
and shaking. Samples (20 μL each) were collected at 12 h of
the reaction, and analyzed for concentrations of fructose and products.
Analytical Procedures
The concentrations of fructose,
glucose, and products were determined using HPLC (JASCO, Tokyo, Japan)
equipped with Aminex Bio-Rad Fast Acid Analysis chromatographic column
connected to a Micro-Guard column cation H (Biorad, Richmond, CA,
USA), a RI detector (ERC, Kawaguchi, Japan), and a JASCO intelligent
autosampler.[23] The column temperature was
maintained at 65 °C in a chromatographic oven (Shimadzu, Tokyo,
Japan). Samples were diluted with deionized water and mixed with 20%
v/v sulfuric acid (20 μL/mL sample) and then filtered. A 40
μL aliquot was injected in the 0.5 mM H2SO4 mobile phase flowing at a rate of 0.6 mL/min. The peaks for the
substrate, fructose and glucose, and products, LA, HMF, and formic
acid, were confirmed and quantified from the standard curves obtained
using external standards.All the data were obtained from two
independent experiments and are provided as the average of the replicates
± standard deviation. The reaction parameters calculated were
percentage of sugar conversion, percentage of LA yield (with respect
to the substrate), and selectivity using the following equations:
Authors: Robert-Jan van Putten; Jan C van der Waal; Ed de Jong; Carolus B Rasrendra; Hero J Heeres; Johannes G de Vries Journal: Chem Rev Date: 2013-02-11 Impact factor: 60.622
Authors: Mukesh Gautam; Renata Del Carratore; Benjamin Helmold; Alessandra Tessa; Oge Gozutok; Navdeep Chandel; Halil Idrisoglu; Paolo Bongioanni; Roberta Battini; P Hande Ozdinler Journal: Metabolites Date: 2022-02-12