Jingxin Li1, Pan Zhang1, Lan Chen1, Yajuan Zhang1, Liqiang Qi1. 1. Hebei Key Lab of Power Plant Flue Gas Multi-Pollutants Control, Department of Environmental Science and Engineering, North China Electric Power University-Baoding Campus, Baoding 071003, P. R. China.
Abstract
Owing to increased operating time and Pb, As, and alkali metal poisoning of a catalyst, the activity of the catalyst is lowered. In the present study, we utilized the acetic acid and the traditional sulfuric acid pickling process for regeneration and then performed Brunauer-Emmett-Teller (BET) specific surface area, denitrification efficiency, scanning electron microscopy, and X-ray fluorescence (XRF) analysis of a fresh catalyst, a deactivated catalyst, and a regenerated catalyst for comparison purposes. The experimental results demonstrated that the removal ratios of Pb, As, Na, and K were 99.2, 98.8, 99.9, and 93.9%, respectively. Compared to the traditional sulfuric acid regeneration technology, the acetic acid regeneration technology eliminates the activated liquid immersion step; therefore, the steps are simpler and efficient for the regeneration of selective catalyst reduction catalysts deactivated by Pb, As, and alkali. The current study provides a new method for the regeneration and application of selective catalyst reduction (SCR) catalysts, which is particularly applicable for regenerating a large number of Pb, As, and alkali-metal poisoned catalysts.
Owing to increased operating time and Pb, As, and alkali metal poisoning of a catalyst, the activity of the catalyst is lowered. In the present study, we utilized the acetic acid and the traditional sulfuric acid pickling process for regeneration and then performed Brunauer-Emmett-Teller (BET) specific surface area, denitrification efficiency, scanning electron microscopy, and X-ray fluorescence (XRF) analysis of a fresh catalyst, a deactivated catalyst, and a regenerated catalyst for comparison purposes. The experimental results demonstrated that the removal ratios of Pb, As, Na, and K were 99.2, 98.8, 99.9, and 93.9%, respectively. Compared to the traditional sulfuric acid regeneration technology, the acetic acid regeneration technology eliminates the activated liquid immersion step; therefore, the steps are simpler and efficient for the regeneration of selective catalyst reduction catalysts deactivated by Pb, As, and alkali. The current study provides a new method for the regeneration and application of selective catalyst reduction (SCR) catalysts, which is particularly applicable for regenerating a large number of Pb, As, and alkali-metal poisoned catalysts.
Coal-fired power plants
are the main source of nitrogenoxide emissions.
Selective catalytic reduction (SCR) denitrification technology is
the most effective technique to control emissions of nitrogenoxides
from coal-fired power plants.[1,2] The catalyst is the
core of SCR denitrification technology, which often encounters inactivation
problems. During the process of operation, high-temperature sintering,[3,4] micropore clogging, alkali metal poisoning, heavy metals, water,
and SO2 poisoning can reduce the catalyst’s activity
and shorten the service life.[5−10] Heavy metals, alkali metals, and their resultant oxide poisoning
are the main influencing factors for catalyst deactivation.[11−13] The rate of deactivation of waste incineration SCR catalysts is
faster than that of coal-fired fluegas.[14,15] One of the main causes for this observation is that the amounts
of heavy metals produced by municipal solid waste (MSW) incineration
are higher than those produced by coal combustion, with Pb concentration
in the heavy metal emissions reaching as high as 27 mg/g.[16,17] In China’s coal, the content of alkali metals (K, Na) ranges
from 0 to 2.4%. The proportion of alkali metal in coal-fired power
plants is very high, and the proportion of alkali coal (alkali metal
content greater than 0.3%) accounts for 28.94% of all coal.[18] After burning, K, Na, and other alkali metals
are present in fluegas, which can then cause alkali metal poisoning
of catalysts.[19]Lead is a poison
that renders SCR catalysts toxic, but research
on its effect on SCR catalysts is scarce. Rigby, Kong, Peng, and Senior[20−23] also studied the mechanism of arsenic poisoning of catalysts. However,
studies on the regeneration of arsenic-poisoned catalysts are relatively
few. Chen and Lietti[24,25] studied the mechanism of alkali
metal poisoning of vanadium-based SCR catalysts using KNO3 or KCO3as the precursor of K2O to impregnate
the SCR catalysts. Zheng[26] studied the
effects of KCl and K2SO4 on commercial vanadium
catalysts in the laboratory. Benson[27] studied
the mechanism of potassium deactivation of SCR catalysts in boilers
burning subbituminous coal and lignite. The results show that the
potassium compound reduces the amount of chemically adsorbed NH3 on the catalyst, and the Bronsted acid sites on the catalyst
surface are chemically altered.The cost of the denitrification
catalyst accounts for 50% of the
total investment in the denitrification system.[28,29] Waste SCR catalyst is classified as hazardous waste and is composed
of a variety of heavy metals. If the surplus SCR waste catalyst is
not handled correctly, it seriously affects the soil and water environment.
So, studying the deactivation mechanism of the denitrification catalyst
and regenerating the waste catalyst are important for prolonging the
life of the catalyst and thus reducing the SCR fluegas denitrification
costs and system running costs, as well as alleviating environmental
pollution.The sulfuric acid acidic treatment is a well-established
method
of regeneration of the deactivation SCR catalyst that involves three
steps: washing with water, pickling in sulfuric acid, and activated
liquid (VOSO4 and ammonium tungstate) immersion.[30,31] This method effectively removes toxic elements such asPb and alkali
metals and increases the number of active sites on the catalyst surface,
thereby increasing the activity of the catalyst.[32−34] The activated
liquid immersion step, the main active phase of the deactivated catalyst,
is included to replenish the loss of an active component when the
alkaline oxide is washed away during the pickling step. Even though
this regeneration method has wide applications, it is cumbersome and
the cost is high. The objective of the present study is to research
the use of organic acids on Pb, As, and alkali metal catalyst poisoning
and regeneration, and compare it with the recovery effect of traditional
sulfuric acid pickling, in an attempt to discover highly efficient
and low-cost SCR denitrification catalyst regeneration technology
(Figure ).
Figure 1
SCR denitrification catalyst activity evaluation device.
(1) Gas
cylinders, (2) mass flow meters, (3) buffer tanks, (4) three-way valves,
(5) reactors, (6) heating furnaces, (7) catalysts, (8) temperature
controllers, (9) cooling tank, (10) flue gas analyzer, (11) phosphoric
acid solution.
In SCR
denitrification technology, denitrification efficiency is affected
by the catalyst load, temperature, and ammonia–nitrogen ratio,
which interfere with catalyst poisoning and regeneration. As shown
in Figure , the denitrification
efficiency of the catalyst in this experiment does not substantially
increase after 350 °C. Therefore, to save energy and improve
economic efficiency, 350 °C was chosen as the reaction temperature.
The catalyst load and ammonia–nitrogen ratio were 100 g and
1:1, respectively (Table ).
Figure 2
Effect of different temperatures on denitrification
efficiency.
Table 1
Reaction Conditions
of Catalyst Activity
Evaluation
parameter
unit
value
parameter
unit
value
NH3
ppm
600
total flow
mL/min
900
NO
ppm
600
catalyst particle size
mm
10
O2
%
4
catalyst loading
g
100
N2
balance gas
airspeed
h–1
27 000
temperature
°C
250–420
measuring point stabilization time
min
25
H2O
%
16.94
SO2
ppm
650
Effect of different temperatures on denitrification
efficiency.
Selection of Representative
Acids
In this study, several kinds of regeneration liquids
listed in Table were
selected for
the regeneration experiment. Each set of experiments was repeated
five times. The average value of the measured outlet NO concentration is shown in Table . According to the
denitrification efficiency formula , the denitrification efficiency was calculated.
Table 2
Average Concentration of Outlet NO of Regenerated Catalysts from Different
Regeneration Liquids
regenerant
export NOx average
concentration (ppm)
standard deviation
(%)
A0 (fresh catalyst)
8.48
1.08
A1 (deactivated
catalyst)
109.10
1.03
A2 (0.5 mol/L acetic acid)
17.36
1.30
A3 (0.5 mol/L citric acid)
69.76
1.10
A4 (0.5 mol/L oxalic acid)
74.58
1.39
A5 (0.5 mol/L sulfuric acid)
19.09
1.28
For the cause of catalyst deactivation, some may block
the pores of
the catalyst, resulting in physical deactivation of the catalyst.
The other part may react with the V-OH acidic sites of the catalyst
to reduce the number of V-OH acidic sites on the catalyst surface,
thereby causing chemical poisoning of the catalyst. In the pickling
groups consisting of regenerant numbers, no. A2 (acetic acid) (92.12%)
showed the highest denitrification efficiency. During cleaning with
acetic acid, the acid can react with lead ions attached to the catalyst
surface to produce lead acetate. After cleaning with acetic acid,
part of lead ion impurities on the catalyst can be removed.Arsenic in the form of As2O3 causes catalyst
poisoning inactivation.[37] Some of the arsenic
atoms may block the pores and reduce the specific surface area, pore
volume, and pore size of the catalyst, resulting in physical deactivation
of the catalyst. The other arsenic atoms react with vanadium found
on the surface of the catalyst to form a stable vanadium arsenate
compound; as a result, the active component of the catalyst decreases,
consequently diminishing the denitrification efficiency of the catalyst.
In the pickling group consisting of regenerant nos. A2–5, regenerant
no. A2 (acetic acid) demonstrated the highest denitrification efficiency.
It possesses a certain degree of acidity and thus can increase the
acidity of the catalyst. However, its acidity level is weak, and it
does little to remove the active ingredients from the catalyst. In
contrast, strong acids may wash off the active components of the catalyst
and thus reduce the activity of the catalyst.X-ray fluorescence
(XRF) was applied to detect the ingredient contents
of the deactivated catalyst after pickling with different types of
acids. The results are shown in Table , and it was discovered that the effects of organic
acid pickling on the deactivated catalyst were different.
Table 3
Catalyst Composition Analysis after
Different Acid Pickling Wt %
catalyst composition
A1 (deactivated catalyst)
A2 (0.5 mol/L acetic acid)
A3
(0.5 mol/L citric acid)
A4 (0.5 mol/L oxalic
acid)
A5 (0.5 mol/L sulfuric acid)
V2O5
0.9500
0.9340
0.5160
0.3570
0.7190
TiO2
88.3670
88.2000
88.6000
88.6000
88.0500
WO3
4.6150
4.8900
4.8600
4.8400
4.6200
Na2O
0.1352
0.1910
K2O
0.1302
0.0104
0.0110
0.0082
0.0109
PbO
1.6900
0.0158
0.0187
0.0202
0.0163
As2O3
1.9000
0.0266
0.0316
0.0298
0.0259
Al2O3
1.5576
0.5210
0.5940
0.5450
0.5200
SiO2
2.6330
2.5600
2.6000
2.6500
2.5300
solid-state SO3
1.1800
0.4360
0.2910
0.3120
0.8150
CaO
1.1500
1.0700
1.1500
1.1300
1.0600
The catalyst samples after pickling regeneration could barely detect
the oxide of alkali metal Na (except for A4), and the content of the
alkali metal K oxide was also greatly reduced (Table ). Because there was no accession to activated
liquid (VOSO4 and ammonium tungstate) immersion during
the sulfuric acid pickling regeneration process, the vanadium content
decreased. The vanadium content decreased from 0.950 to 0.719%. This
is consistent with the sulfuric acid regeneration process of alkali
metal-poisoned catalyst studied in Sun,[38] and the vanadium element was reduced by 22.6%.Results from
A3 and A4 showed that following citric acid and oxalic
acid pickling, the vanadium content was significantly reduced. The
removal of the alkaline oxides from the catalyst simultaneously removed
the active substances in the catalyst (V2O5), which directly affected the denitrification efficiency after pickling
regeneration. The sulfuric acid pickling process did not pass through
the third step of activated liquid immersion, and after the acid pickling
catalyst, the vanadium content decreased as seen in the A5 data. For
acetic acid pickling under the same conditions, acid regeneration
of the deactivated catalyst was completed and the active substance
V2O5 was not removed. The main reason for this
is that acetic acid is faintly acidic, reducible, and oxidizable,
which can efficiently remove the alkaline oxide without affecting
the original V2O5 catalyst content. Based on
the experimental results above, acetic acid was chosen as being a
representative of the acidic treatment in the experiment and it was
then compared to the traditional sulfuric acid acidic treatment. The
experimental results show that the acetic acid regeneration method
can remove 100% Na element from alkali, 92.01% from K, and only 1.68%
from V2O5. The removal rate of basic element
Na can only be achieved by sulfuric acid regeneration. It also reached
100%, and the removal rate of K was 91.63%, similar to the acetic
acid regeneration method, but V2O5 was reduced
by 24.32%.As shown in Table , PbO content is higher in a poisoned catalyst than
in a fresh catalyst
due to the toxic inactivation of the catalyst by lead in the form
of PbO. Moreover, XRF analysis results show that most of the PbO is
washed away and that the active component of the catalyst is nearly
unchanged compared with the deactivation catalyst cleaned with acetic
acid. Arsenic in the form of As2O3 can cause
the toxic inactivation of the catalyst, and the regeneration method
of acetic acid washes away most of the As2O3 and leaves the active component of the catalyst virtually unchanged.
The contents of Na2O and K2O in the deactivated
catalyst increased by 0.1% compared to those in the fresh catalyst;
more basic oxides were loaded on the deactivated catalyst (Na2O, K2O, CaO). The V2O5 content
in the regenerated catalyst was 0.948 and 0.934% after sulfuric acid
pickling, activation solution soaking, and acetic acid pickling, respectively.
This value is similar to the V2O5 content (0.953%)
in the fresh catalyst, and both have good regeneration effects. The
SO3 content in the sulfuric acid regeneration catalyst
was lower than the fresh catalyst, and the acetic acid regeneration
catalyst is lower more. The alkali metals and their oxides were reduced
to the initial level and the active ingredient was not affected.
Catalyst Characterization
The fresh
catalyst, deactivated SCR catalysts, and sulfuric acid and acetic
acid regenerated SCR catalysts were utilized for performance testing
and scanning electron microscopy (SEM) analysis. The XRF performance
of the fresh catalyst and sulfuric acid and acetic acid regenerated
catalysts was analyzed. Of these, the sulfuric acid-treated deactivated
catalyst had to go through the washing–pickling–activated
liquid immersion regeneration process, where the first two steps washed
away the original active substance V2O5 of the
catalyst. The washed active substance was replenished by activated
liquid immersion during the third step. The acetic acid-treated deactivated catalyst
was thoroughly water-washed and acid-washed during the two regeneration
steps, and the active material was not supplemented by soaking in
the activated liquid.The impregnation of the deactivated catalyst
after acid washing with sulfuric acid is performed to supplement the
vanadium content lost during the pickling process. In this article,
a regeneration liquid consisting of vanadyl sulfate, ammonium paratungstate,
and water is disposed. According to the mass fractions of vanadyl
sulfate and ammonium paratungstate, 0.5, 1, 1.5, 2, and 2.5% are,
respectively, configured for the activating solution, and the rest
for deionized water. The composition of the regeneration liquid is
shown in Table .
Table 4
Ingredient List of Nutrient Solution
%
activating solution (500
mL)
vanadyl sulfate
ammonium paratungstate
deionized water
1
0.5
0.5
99
2
1.0
1.0
98
3
1.5
1.5
97
4
2.0
2.0
96
5
2.5
2.5
95
Figure shows the
effect of impregnation with different activating solutions on the
denitrification efficiency after sulfuric acid regeneration of the
catalyst. It is not difficult to see that the denitrification efficiency
of the catalyst impregnated with no. 5 activating solution was 91%,
which was 8% higher than the 83% efficiency of the denitrification
catalyst after only acid washing with sulfuric acid. It was only 5%
lower than the 96% reduction in the denitrification efficiency of
fresh catalysts. Therefore, no. 5 activating solution was used to
supplement the vanadium content lost during the acid pickling process.
Influence
of impregnation of different nutrient solutions on denitrification
efficiency after catalyst regeneration. (0) Fresh catalyst, (1) sulfuric
acid-washed catalyst, (2) sulfuric acid pickling no. 1 nutrient solution,
(3) sulfuric acid pickling + no. 2 nutrient solution, (4) sulfuric
acid pickling + no. 3 nutrient solution, (5) sulfuric acid pickling
+ no. 4 nutrient solution, (6) sulfuric acid pickling + no. 5 nutrient
solution.The regeneration criteria[39] were defined
as follows: the activity ratio (Ko/K) is higher than 0.9 (K is the activity
of the fresh catalyst, and K0 is the activity
of the regenerated catalyst), the SO2/SO3 conversion
rate is <1, and the specific surface area of the regeneration catalyst
is greater than 50 m2/g.The activity K can be obtained according to formula .where AV is the
surface velocity (m/h); η
is the denitrification efficiency; and MR is the molar ratio of ammonia
to nitrogen.Table shows the
performance test tables of samples of the fresh catalyst, the deactivated
catalyst, the acetic acid pickling regenerated catalyst, and the sulfuric
acid pickling regenerated catalyst.
Table 5
Performance Before
and After the Catalyst
Sample Regenerationa,b
K0—Assume
the fresh catalyst activity ratio is 1.K—Deactivation
catalyst/acetic acid pickling regenerated catalyst/sulfuric acid pickling
regenerated catalyst activity ratio.As shown in Table , the specific surface area of the deactivated catalyst
was 28 m2/g, which severely impacts the catalyst performance,
while
the test data of the sulfuric acid and acetic acid pickling regenerated
catalyst performance also agreed with the regeneration criteria. The
acetic acid and sulfuric acid regeneration of the catalyst had almost
the same efficiencies as denitrification. To the best of Yu’s
knowledge,[40] previous approaches all require
off-site regeneration, which inevitably contributes to an additional
and significant operational cost. Besides, some approaches, such as
washing with dilutesulfuric acid, may cause the loss of active components
and corrosion of equipment. The sulfuric acid acidic treatment by
activated liquid immersion not only supplemented the active substance
vanadium but also increased new active sites, compared to the inactivated
catalyst. Therefore, the denitrification efficiency was improved.
The acetic acid acidic treatment had significantly improved the denitrification
efficiency of the deactivated catalyst, and it did not need the activated
liquid immersion step during the regeneration of the catalyst.Table also shows
the performance of sulfuric acid and acetic acid pickling regenerated
catalyst test data; both data are similar. The SO2/SO3 conversion rate was <1, the specific surface area was
similar to the fresh catalyst, and the activity (m/h) of the acid
pickling regenerated catalyst was restored over 90% of the fresh catalyst.
The results revealed that the regeneration efficiency was restored
to the fresh catalyst level, the denitrification activity was also
restored, and the feasibility of acid regeneration was demonstrated.
SEM Analysis
In this study, the catalyst
raw materials, deactivated catalyst, and pickled regenerated catalyst
were tested by SEM at different magnifications. The pickling regeneration
samples, including sulfuric acid pickling regenerated catalyst and
acetic acid pickling regenerated catalyst, were analyzed.Figure a is the fresh SCR
catalyst picture at a magnification of 105 times and shows
the evenly distributed catalyst surface of the TiO2 particles.
The fresh TiO2 particles in the catalyst provide a high
degree of dispersion (specific surface area is 59.00 m2/g), and the active substance can be dispersed in the catalyst surface,
thereby improving the efficiency of denitrification. Figure b shows the deactivation catalyst
at 5 × 104 magnification. The active substances on
the surface of the deactivated catalyst were mostly covered and the
surface of the catalyst was uneven. This phenomenon is caused by PbO,
As2O3, and the oxidation of alkali metals K
and Na, which remain on the surface of the deactivated catalyst. These
materials covered the surface of the catalyst and occupied its active
sites, which seriously affected the denitrification efficiency. This
is also the main cause of the SCR catalyst deactivation in power plants.
Figure 4
SEM of
a fresh and poisoning SCR catalyst.
SEM of
a fresh and poisoning SCR catalyst.Figure a,b, show
the characteristics of a deactivated catalyst after using the sulfuric
acid (5 × 104 magnification) and acetic acid pickling
regeneration method (5 × 104 magnification), respectively.
Figure 5
SEM of
the acid pickling regeneration catalyst.
SEM of
the acid pickling regeneration catalyst.Figure a,b shows
that the catalyst regenerated by sulfuric acid and acetic acid pickling
has rougher surface than the surface of the fresh catalyst, as shown
in Figure a. This
is mainly caused by the traces of the poisoned materials remaining
on the deactivated catalyst after being washed away with sulfuric
acid and acetic acid. Using Figure b for comparison, it can be seen that the surface of
the regenerated catalyst is not covered by other substances and the
TiO2 particles are evenly arranged, with the regeneration
effect obvious. Acid treatment may also have a significant influence
on surface modification. The results demonstrate that acetic acid
and sulfuric acid are effective for regenerating SCR catalysts deactivated
by Pb, As, and alkaline poisoning.
Conclusions
For Pb, As, and alkali inactivation of the SCR denitrification
catalyst, acetic acid and the traditional sulfuric acid pickling processes
were utilized for regeneration purposes. In this study, BET, denitrification
efficiency, SEM, and XRF analysis of the fresh catalyst, the deactivated
catalyst, and the regenerated catalyst were investigated. The results
demonstrate that acetic acidas a nonreducing organic acid has a similar
acid pickling effect to sulfuric acid. Acetic acid possesses a certain
degree of acidity and thus can increase the acidity of the catalyst.
Sodium carbonate reacts with As2O3 to produce
sodium arsenate, which reduces the arsenictoxicity of the catalyst.
Changed the microstructure of the catalyst, increasing the specific
surface area and pore volume. From the effect of acid-washed deactivated
catalyst, the effect of the removal of metal oxides and salts of Na
by the acidic treatment was slightly better than that of metal K.
After washing away the surface of Na, K metal oxides, and their salts,
the surface was uneven. This indicates that alkali metal poisoning
not only affects the active site of the catalyst but also affects
the specific surface area of the catalyst. When an alkali-deactivated
catalyst was regenerated by acetic acid pickling, high efficiency
in the removal of alkali metal and its oxide was achieved, and the
content of V2O5 in the catalyst was not affected.
Therefore, the activated liquid immersion step is not required. Compared
to the sulfuric acid acidic treatment, the steps are simplified in
the acetic acid method, which not only saves costs but also saves
on time and labor. Therefore, acetic acid can be utilized for the
regeneration of organic acids into the actual production and application
of alkali-deactivated SCR denitrification catalysts.
Experimental Section
Experimental Raw Materials
and Equipment
All of the catalyst raw materials utilized
in the experiment were
sampled from Jiangsu Wande. The fresh honeycomb catalyst (V2O5–WO3/TiO2–SiO2) was used as the experimental material, The percentage of
V2O5, TiO2, WO3, and SiO2 was 0.953%, 88.566, 4.618, and 2.634%, respectively. The
component of catalysts was measured by X-ray fluorescence (XRF). Nitrogen
adsorption surface area measurements were performed at 77 K after
drying the sample (200 °C for 1 h) using an SA 3100 analyzer
(Coulter). The apparent nitrogen surface area was calculated by the
Brunauer–Emmett–Teller (BET) equation. The surface morphology
of catalysts was studied by a scanning electron microscope (SEM).
The SO2 concentration was measured by the Ecom-J2KN fluegas analyzer (Germany RBR).
Preparation and Regeneration
of the Catalysts
The samples for Pb-poisoned, As-poisoned,
and alkali metal-poisoned
catalysts were prepared through wet impregnation.[35,36] For sample preparation, fresh catalyst samples cut into pieces with
25 channels were impregnated with a 500 mL aqueous mixed solution
containing Pb(NO3)2 (3 wt %), arsenic standard
liquid (Certified Reference Material, CRM, 0.1 μg/mL), K2SO4 (2 wt %), and Na2SO4 (2
wt %) soaked for 2 h, and then calcined in a muffle furnace at 350
°C for 5 h to obtain catalyst samples deactivated by lead, arsenic,
and alkalinity. Then, a variety of organic acids (acetic acid, citric
acid, and oxalic acid) and the traditional inorganic acid (sulfuric
acid) were used on the deactivation catalyst for the pickling regeneration
and compared to acid pickling regeneration effect of each acid, after
which the acid with the best effect was chosen for further exploration.
The deactivated samples were first impregnated with 1 L of acid solutions
for 5 min under ultrasound and then washed (continuous air stirring,
100 mL/min, 0.05 MPa) at 25 °C for a certain time. Afterward,
the samples were dried at 120 °C for 2 h. The removal rate of
Pb, As, and alkali metal and the denitrification efficiency of the
regenerated catalyst were used as the expected parameters for selecting
acid.
Catalyst Activity Evaluation System
The activity of the denitrification catalyst was evaluated in a laboratory-made
quartz tubular reactor. The entire system consisted of three parts
designed for gas distribution, catalytic reaction, and analytical
test. The schematic of the experimental system is shown in Figure .The gas distribution
system included the numbers (1) to (3), and the ratio of ammonia to
nitrogen was in the range of 0.9–1.2. Since NO accounted for
95% of NO and the rest was NO2, the gas distribution system was dominated by NO. Numbers (5) to
(8) were catalytic reaction systems, and the reaction temperature
was controlled between 200 and 500 °C. Numbers (9) to (11) were
exhaust gas detection and analysis systems. Typical reaction conditions
for catalyst activity evaluation are shown in Table . The denitrification efficiency was evaluated
according to formula .The catalysts
before and after poisoning were characterized and analyzed. The elemental
components of the catalyst samples were analyzed using XRF to determine
the effect of the content of each component on denitrification efficiency.
The microstructure of the catalyst surface and blockage clearance
were analyzed through SEM, and the efficiency of the regeneration
process was investigated. The specific surface area, porosity, and
pore size of the catalyst were analyzed using a Beckmancourt SA 3100
specific surface area analyzer to compare the effect of the internal
structure of the catalyst on its activity before and after regeneration.