Hydrofluoroolefins (HFOs) and cyclic hydrofluorocarbons (c-HFCs) have been the most favored alternatives of the ozone depletion substances; however, because of the poor performance of the present chlorine/fluorine (Cl/F) exchange catalysts, the development and production of HFOs and c-HFCs are hindered. Here, we first report a novel and facile route to fabricate high-performance Cl/F exchange catalysts via a metal-organic framework (MOF) carbonization method. The MOF-derived catalyst not only has high selectivity but also can significantly lower the reaction temperature. Moreover, benefiting from the stable structure and coke-inhibiting ability, the MOF-derived catalyst has a long service life compared with the traditional precipitation method. Furthermore, the nanoscopic MOF-derived catalyst can greatly reduce the Cr dosage, which would help to minimize the risk of Cr contamination.
Hydrofluoroolefins (HFOs) and cyclic hydrofluorocarbons (c-HFCs) have been the most favored alternatives of the ozone depletion substances; however, because of the poor performance of the present chlorine/fluorine (Cl/F) exchange catalysts, the development and production of HFOs and c-HFCs are hindered. Here, we first report a novel and facile route to fabricate high-performance Cl/F exchange catalysts via a metal-organic framework (MOF) carbonization method. The MOF-derived catalyst not only has high selectivity but also can significantly lower the reaction temperature. Moreover, benefiting from the stable structure and coke-inhibiting ability, the MOF-derived catalyst has a long service life compared with the traditional precipitation method. Furthermore, the nanoscopic MOF-derived catalyst can greatly reduce the Cr dosage, which would help to minimize the risk of Cr contamination.
Since the Montreal Protocol (1987) was signed by many nations of
the world, chlorofluorocarbons (CFCs) have been phased out because
of their ozone depletion potential (ODP), and varieties of CFC alternatives
have been developed in the past decades. As one of the alternatives
to CFCs, the hydrofluorocarbons (HFCs) have zero ODP but high global
warming potential (GWP). Accordingly, they were also placed in the
basket of controlled greenhouse gases in the Kyoto Protocol (1997)
and phased down in the Kigali amendment to the Montreal Protocol (2016).
In recent years, as the most promising CFC alternatives, hydrofluoroolefins
(HFOs) and cyclic hydrofluorocarbons (c-HFCs) have attracted tremendous
research attention because of their zero ODP and low GWP (their unsaturated
structures could lead them to fast degradability in atmospheric environment).[1−10]However, there are still several challenges for the synthesis
of
HFOs and c-HFCs via the chlorine/fluorine (Cl/F) exchange catalytic
reaction, which was the most important method in the production of
HFOs and c-HFCs. First, because of the unsaturated structures of the
cyclic structure and/or double bond, addition reactions may take place
in the process of fluorination and further induce the formation of
oligomers and/or cokes on the surface of catalysts and thus, reduce
the service life of catalysts.[11−14] Second, for many polychlorinated reactants (Cl ≥
4), deep fluorination always needs high reaction temperatures;[14,15] however, the high reaction temperatures not only further result
in oligomers and/or cokes but also aggravate equipment corrosion,
which are not favored in industrial production. Third, heavy-metal
pollution is another drawback of utilization of Cr-based catalysts
in great amounts because the mostly used Cl/F exchange catalyst is
a chromia-based catalyst and Cr element is one of the environmental
pollutants.To solve the above-mentioned problems for the synthesis
of HFOs
and c-HFCs, a high-performance catalyst with high selectivity, low
reaction temperature, and low amount of chromium usage must be developed.
Nanotechnology is one of the most effective ways to improve the performance
of catalysts. Kemnitz reported a fluorolytic sol–gel synthesis
method which could provide nanoscaled metal fluorides (e.g., AlF3, BaF2, and MgF2) with about 200–400
m2/g surface areas and, compared with the traditional precipitation
method, the nanoscopic catalysts exhibited distinctly higher reactivity.[16−20] However, there are no fluorinated chromia catalysts reported with
such a method.In recent years, metal–organic frameworks
(MOFs) have gained
significant attention as catalysts because of their ultrahigh surface
area, crystalline nature, structural diversity, and tailorability.[21−27] More interestingly, MOFs can also be used as precursors or templates
to derive various metal oxide/carbon nanocomposites by applying thermal
treatments.[28−41] Compared with conventional nanomaterials, MOF-derived nanomaterials
often exhibit controllable porous architectures and pore volumes,
high surface areas, and high density of active sites.[42] Thus, it is highly desirable to explore the method for
fabricating nanoscopic Cl/F exchange catalysts with MOFs and research
the performances of MOF-derived catalysts in the synthesis of HFOs
and c-HFCs.In this study, MIL-101(Cr) was chosen as the precursor,
and its
carbonization mechanism was deeply studied. Subsequently, a detailed
study was conducted to discuss the structural characteristics of the
carbonized samples (700, 800, and 900 °C) and their corresponding
pre-fluorinated samples. Furthermore, to research the catalytic performances
of MOF-derived catalysts, 1,1,2,3,4,4-hexachloro-1,3-butadiene (HCBD)
was chosen as the substrate for fluorination because it is a kind
of an industrial byproduct with a high ODP value and high GWP value.
Fluorinating HCBD to high value-added fluoroolefins is the best way
to dispose HCBD than the traditional incineration method. Furthermore,
HCBD has six chlorine atoms and two vinyl groups which make fluorination
more challenging.
Results and Discussion
MIL-101(Cr) was prepared according to the previous reports, and
the structural architecture was confirmed by X-ray diffraction (XRD)
measurement (Figure S1).[31,43] The carbonization mechanism and process for MIL-101(Cr) under N2 atmosphere are shown schematically in Figure . Thermogravimetric analysis–mass
spectroscopy (TGA–MS) study was carried out to evaluate the
carbonization mechanism and process for MIL-101(Cr) (Figure. S2). For the first mass-loss stage (below ca. 100
°C), the adsorbed solvent (H2O) was evaporated and
for the second mass-loss stage (below ca. 550 °C), the framework
was decomposed and pyrolysis gaseous products (such as H2, CO2, and C6H6) were released.
Variable temperature in situ XRD experiments of MIL-101(Cr) also confirmed
the TGA–MS observations and further indicated that the phase
of the formed chromium oxide converted from an amorphous structure
to crystalline structure with increasing carbonization temperature
from 700 to 900 °C (Figure. S3). Thus,
to systematically study MIL-101(Cr)-derived chromia-based catalysts,
MIL-101(Cr) was carbonized at 700, 800, and 900 °C, and the corresponding
samples were denoted as Cr-700, Cr-800, and Cr-900, respectively.
Figure 1
Carbonization
mechanism and process for MIL-101(Cr).
Carbonization
mechanism and process for MIL-101(Cr).SEM observations show that the carbonized samples retained the
octahedral cubic morphology of the pristine MIL-101(Cr), and TEM analysis
reveals that the particles of all carbonized samples were composed
of carbon microparticles and chromia nanoparticles (Figure S4). Furthermore, with the temperature increasing,
the sizes of chromia nanoparticles increased from ∼10 nm for
Cr-700 to ∼40 nm for Cr-900. In addition, high-resolution TEM
(HRTEM) clearly indicated that the morphology of chromia nanoparticles
for Cr-800 and Cr-900 were crystalline, and this is consistent with
the XRD analysis results.X-ray photoelectron spectroscopy (XPS)
was applied to identify
the chemical states of chromium. From Figure S5, one can see that the Cr 2p3/2 core level spectrum of
Cr-700, Cr-800, and Cr-900 all show a single peak at ∼576.5
eV which is attributed to the Cr2O3 phase,[12,44,45] indicating that all carbonized
samples were dominated by chromium oxide and no Cr0 was
present. It is interesting to note that, unlike Zn-based MOFs,[46] Co-based MOFs,[47,48] and Fe-based
MOFs,[49] Cr ions in the MIL-101(Cr) precursor
will not be reduced to Crmetal in the process of carbonization. This
is important for the MOF-derived method to prepare the Cl/F exchange
catalyst because only the chromium oxide can be converted to the active
constituent by pre-fluorination. Raman spectra for all samples are
shown in Figure S6; all spectra exhibited
D and G bands at 1350 and 1590 cm–1, respectively.
As is well known, the intensity ratio of the G-band and D-band (IG/ID) illustrates
the crystallization degree of graphitic carbon.[50−52] The values
of all carbonized samples were around 1.04, which indicates that the
obtained carbon materials were amorphous carbon, and this is in coincidence
with the XRD pattern.The carbonized materials of Cr-700, Cr-800,
and Cr-900 were pre-fluorinated
by HF to prepare Cl/F exchange catalysts and the corresponding pre-fluorinated
samples were denoted as F-Cr-700, F-Cr-800, and F-Cr-900, respectively.
The XRD patterns of pre-fluorinated samples are shown in Figure S7. As can be seen, F-Cr-800 and F-Cr-900
all showed strong diffraction peaks of Cr2O3 which are consistent with their precursors. Whereas compared with
the amorphous structure of Cr-700, F-Cr-700 exhibits very weak diffraction
peaks of Cr2O3, which may be resulted from the
severe exothermic fluorination. Most of all, the diffraction peaks
of CrF3 are not observed for all pre-fluorinated samples,
which indicates that the resultants of the pre-fluorination are amorphous.From TEM images (as shown in Figure ), one can see that the structures of the pre-fluorinated
samples have no obvious changes compared with their corresponding
precursors, which indicates that the textural structure of the carbonized
MIL-101(Cr) is very stable and it will not collapse even after pre-fluorination
with AHF. This result was also confirmed by the N2 adsorption
isotherms (Figures S8–S13 and Table S1): the isotherms and pore-size distributions
before and after pre-fluorination were consistent. The HRTEM images
of F-Cr-700, F-Cr-800, and F-Cr-900 (Figure b,e,h) showed lattice fringes with interplanar
spacings of ca. 0.36 nm and ca. 0.25 nm, corresponding to the (012)
plane and (110) plane of the Cr2O3 phase, respectively.
This further confirms the results of XRD analysis. Furthermore, energy-dispersive
X-ray spectrometry (EDXS) maps (Figure c,f,i) clearly showed that the elemental distributions
of Cr, O, and F were consistent, which indicates that the chromia
nanoparticles had been effectively pre-fluorinated. From the element
contents analysis by EDXS (as shown in Table S2), it is found that the fluorine content decreases with increasing
carbonization temperature, indicating that the sample carbonized at
high temperature (e.g., 900 °C) is difficult to be fluorinated
compared to those carbonized at low temperature (e.g., 700 °C),
which may be due to the more stable structure of the crystalline Cr2O3 than the amorphous ones and the low specific
surface area of the large Cr2O3 particles.
Figure 2
TEM images
and EDXS maps of (a–c) F-Cr-700, (d–f)
F-Cr-800, and (g–i) F-Cr-900.
TEM images
and EDXS maps of (a–c) F-Cr-700, (d–f)
F-Cr-800, and (g–i) F-Cr-900.It was reported that the CrOF component on the surface of the Cr-based
catalyst plays a key role in the F/Cl exchange reactions.[53−56] Thus, the component analysis of CrOF is very important to understand the
activity of the Cr-based catalyst. The formation of CrOF on the surface of
the pre-fluorinated samples can be determined by XPS analysis. From Figure , one can see that
the Cr 2p3/2 peaks for all pre-fluorinated samples can
be deconvoluted with three components by a curve fitting procedure.
For F-Cr-700, F-Cr-800, and F-Cr-900, except the chromia species (binding
energy around at 576.5 eV), there were two new peaks belonging to
CrOF (binding
energy larger than 577.0 eV).[15,57] Generally, the binding
energy of CrOF is determined by its F % content, and the higher the F % content,
the higher the binding energy. Thus, the pre-fluorinated samples of
F-Cr-700, F-Cr-800, and F-Cr-900 all have two kinds of CrOF with different F ratios.
Furthermore, with the carbonization temperature raising, the binding
energies of CrOF were boosted, indicating that CrOF obtained from the higher-temperature-carbonized
samples will contain higher F ratio. When F ratio reaches the maximum
value, CrF3 is formed (the binding energy at ∼580.4
eV).[12,44,45] It should
be noted that although F ratio in CrOF increased with the carbonization temperature
raising, the F content of the whole catalysts decreased (as shown
in Table S3), which may be caused by the
lower specific surface area for the higher-temperature-carbonized
samples.
Figure 3
XPS core level spectra of Cr 2p3/2 for (a) F-Cr-700,
(b) F-Cr-800, and (c) F-Cr-900.
XPS core level spectra of Cr 2p3/2 for (a) F-Cr-700,
(b) F-Cr-800, and (c) F-Cr-900.NH3-TPD experiment was conducted to study the acid strength
of the catalyst surface. As can be seen from Figure , F-Cr-700 has a large desorption peak above
300 °C and two small desorption peaks below 300 °C, F-Cr-800
has a middle desorption peak above 300 °C, and F-Cr-900 has a
very small desorption peak above 400 °C, which indicates that,
with increasing calcination temperature, the weak acid disappeared
and the amount of total acid sites also decreased (the calculated
surface acid densities based on the desorption peak area are shown
in Table S4). The vanishing of the weak
acid may be resulted from the high F ratios in CrOF for the high-temperature-carbonized
samples as revealed from XPS results. Moreover, TEM images and BET
analysis clearly show that the size of the Cr2O3 particle grows larger and the specific surface area of the catalysts
become lower with the carbonization temperature raising, and this
will reduce the active sites because the active component (CrOF) can only
form on the surface of the catalysts. As a result, the amount of total
acid sites decreased for the high-temperature-carbonized samples.
Furthermore, NH3-TPD of the catalyst (F-Cr2O3) prepared by the coprecipitation method shows that the main
desorption peak is between 100 and 300 °C (as seen in Figure S14), which demonstrates that most of
the acid sites of F-Cr2O3 are weak acids. Thus,
compared with the acidity of F-Cr2O3, the acidity
strengths of the MOF-derived catalysts are stronger.
Figure 4
NH3-TPD profiles
of the pre-fluorinated catalysts: F-Cr-700,
F-Cr-800, and F-Cr-900.
NH3-TPD profiles
of the pre-fluorinated catalysts: F-Cr-700,
F-Cr-800, and F-Cr-900.To evaluate the catalytic
performance of the prepared catalysts,
the Cl/F exchange reaction of HCBD and AHF over F-Cr-700 and F-Cr-800
(Scheme ) was studied.
In fact, the fluorination of HCBD has been researched using chromia-based
catalysts prepared with the coprecipitation method in our previous
work.[15] The desired product is 1,2-dichlorotetrafluorocyclobutene
(DTB), which is a cyclic fluorocarbon and has wide applications. However,
there were two main drawbacks for that reaction with respect to industrial
applications. First, the reaction temperature (390 °C) was too
high, which would increase energy consumption and aggravate equipment
corrosion. The other, because of the high reaction temperature, the
byproducts were increased.
Scheme 1
Reaction Products for the Fluorination of
HCBD with HF
Figure a shows
the catalytic activities of F-Cr-700, F-Cr-800, and F-Cr2O3 (prepared by the coprecipitation method) at different
reaction temperatures with AHF/HCBD ratio of 7:1 and contact time
of 12 s. One can see that for all MOF-derived catalysts, the conversions
of HCBD increased with the reaction temperature raising, but the selectivity
of DTB decreased. This is because some of the reaction intermediates
in the fluorination of HCBD are prone to undergo addition reaction
and/or cracking reaction at high temperatures. For example, there
are a large amount of addition products (i.e., CF3CCl=CClCF3) and decomposition products (i.e., CF3CCl=CCl2) formed in the fluorination of HCBD over F-Cr-700 at 390
°C (as shown in Figure S16), whereas
the main products generated at 230 °C are the fluorinated compounds
(C4F4Cl2, C4F3Cl3, C4F2Cl4, and C4F1Cl3) and there are almost no addition
products or decomposition products, as shown in Figure S17. Moreover, as revealed in our previous work, the
reaction temperature is high at 390 °C for the catalysts prepared
by the coprecipitation method to get the best catalytic performance
(73% conversion of HCBD and 38% selectivity of DTB). However, for
MOF-derived catalysts prepared in this work, a comparative performance
(88.9% conversion of HCBD and 20.5% selectivity of DTB) can be achieved
at a low reaction temperature of 230 °C. Furthermore, the catalytic
performances of MOF-derived catalysts are far better than that of
F-Cr2O3 for the same reaction condition at 230
°C (product analysis of F-Cr2O3 was shown
in Figure S18). Also, from the product
distributions (Figure b), it can be seen that the main products for MOF-derived catalysts
are deep fluorinated compounds (C4F4Cl2 and C4F3Cl3), whereas for F-Cr2O3 the main products are mild fluorinated compounds
(C4F2Cl4 and C4F1Cl5), which indicates the high fluorination ability of
the MOF-derived catalysts.
Figure 5
(a) Catalytic activity of F-Cr-700 (square),
F-Cr-800 (star), and
F-Cr2O3 (triangle) at different reaction temperatures
(AHF/HCBD = 7:1, contact time = 12 s). (b) Product distributions of
F-Cr-700, F-Cr-800, and F-Cr2O3 at 230 °C.
(a) Catalytic activity of F-Cr-700 (square),
F-Cr-800 (star), and
F-Cr2O3 (triangle) at different reaction temperatures
(AHF/HCBD = 7:1, contact time = 12 s). (b) Product distributions of
F-Cr-700, F-Cr-800, and F-Cr2O3 at 230 °C.The reasons for the improved performance of the
MOF-derived catalysts
may include the following aspects: first, the stronger acidity. Generally,
stronger acidity can effectively enhance the catalytic activity, as
the chlorine/fluorine exchange reaction is a Lewis acid-catalyzed
reaction. The stronger acidity may be resulted from the high F ratios
in the active component (CrOF) as revealed by XPS analysis. Second is the nanostructure
and high surface area. Benefiting from the structure of Cr-MOF, the
nanoscaled catalysts with a high specific surface area can be obtained
by the calcination method. As is known to all, the nanostructure and
high surface area for the catalyst will help to expose more active
sites and further improve the catalytic activity. Third is the crystalline
structure. As usual, the catalysts prepared by the coprecipitation
method are almost amorphous. However, Kemnitz had pointed out that
the crystalline catalysts exhibit under-coordinated sites and should
act as solid Lewis acids, but because of the usually very low surface
areas of these crystalline catalysts, just a very limited number of
these surface sites are available in catalytic reactions.[18] The MOF-derived catalysts, especially for F-Cr-800,
possess both the crystalline structure and high specific surface area
(433.9 m2 g–1) and achieve an excellent
catalytic performance.The stability of the MOF-derived catalyst
for the fluorination
of HCBD at 230 °C was also evaluated. From Figure , one can see that the conversion and the
selectivity were quite stable with time on stream for F-Cr-700 compared
with F-Cr2O3, indicating the high stability
of F-Cr-700. It has been reported that the structure collapse of the
chromia-based catalyst during the fluorination with HF was one of
the major causes of deactivation.[58,59] However, the
chromia-based catalysts prepared in this work were loaded on the porous
carbon matrix and carbon is inert to HF, thus the structure of MOF-derived
catalyst can keep stable during the fluorination. Furthermore, XPS
surface element analysis showed that there was no obvious increase
of carbon content on the catalyst surface at different reaction time,
which indicates that the MOF-derived catalyst can effectively reduce
the formation of coke (Table S5 and Figure S20). It should be noted that although
the Cr2O3 nanoparticles of MOF-derived catalysts
were confined in the carbon, the relatively high surface and pore
structure of carbon facilitate the exposure of the Cr2O3 nanoparticles. In other words, the MOF-derived method will
not cover the catalytic sites by the formed carbon.
Figure 6
(a) Stability of F-Cr-700
and F-Cr2O3 for
the fluorination of HCBD at 230 °C and (b) selectivity to C4F4Cl2, C4F3Cl3, and C4F2Cl4 for F-Cr-700.
(a) Stability of F-Cr-700
and F-Cr2O3 for
the fluorination of HCBD at 230 °C and (b) selectivity to C4F4Cl2, C4F3Cl3, and C4F2Cl4 for F-Cr-700.In addition, benefiting from the nanosized chromia
particles, the
activity of F-Cr-700 is about 7.8 times that of F-Cr2O3 for a certain amount of Cr (the calculation method was shown
in the Supporting Information Part I),
which can significantly reduce the Cr dosage and minimize the risk
of Cr contamination. Furthermore, the turnover frequency (TOF) of
F-Cr-700, F-Cr-800, and F-Cr2O3 were also obtained
(the calculation method was shown in the Supporting Information Part I), and the corresponding values were 0.92,
1.94, and 0.50 min–1, respectively. As can be seen
that the catalytic efficiencies of MOF-derived catalysts are far more
higher than those of the catalysts prepared by the coprecipitation
method, which also indicates that MOF-derived catalysts can improve
the utilization efficiency of Cr and it will help to reduce the risk
of Cr contamination.
Conclusions
A series
of chromia-based catalysts was prepared by the MOF-derived
method and their catalytic performances were studied through the fluorination
of HCBD. Compared with the conventional coprecipitation method, the
MOF-derived method showed a huge advantage in fabricating Cl/F exchange
catalysts, which is summarized as follows:Nanoscaled chromia-based
catalysts
with high specific surface area were obtained, and the acidity of
the catalyst can be adjusted through the carbonization temperature.A lower reaction temperature
was achieved
for the fluorination of HCBD and the conversion and selectivity were
quite high.The catalyst
exhibited a long service
life due to its high stable structure and ability to suppress carbon
deposition.MOF-derived
catalyst has a lower amount
of chromium usage and higher utilization efficiency of chromium, and
this will help to minimize the risk of Cr contamination.In a word, the present study shows that employing MOFs
as the template
can provide a novel method to improve the catalytic performance of
Cl/F exchange catalysts, especially for the synthesis of unsaturated
fluorocarbons.
Experimental Section
Materials
All reagents were commercially
available and used as received without further purification. HCBD
(98%) was obtained from Letai Chemical Industry Co., Ltd. (Tianjin,
China). Anhydrous HF (AHF) (>99.9%) and nitrogen gas (>99.9%)
were
purchased from Beijing North Oxygen Specialty Gases Institute Co.,
Ltd. (Beijing, China). Hydrofluoric acid (40%) and NH3·H2O (30%) were obtained from Beijing ChemicalCo., Ltd. (Beijing,
China). Analytical-grade Cr(NO3)3·H2O (>99%), 1,4-benzene dicarboxylic acid (H2BDC)
(>99%), and furfuryl alcohol (98%) were purchased from J&K
Scientific
Ltd.
Catalyst Preparation and Activation
MIL-101(Cr) was synthesized and carbonized according to the previous
reports after a minor modification.[31,43] Typically,
the mixture of Cr(NO3)3·9H2O
(2 g, 5 mmol), terephthalic acid (0.83 g, 5 mmol), hydrofluoric acid
(5 mmol), and H2O (30 mL) was placed in a 50 mL Teflon
autoclave and then heated at 220 °C for 8 h. After natural cooling,
the mixture was collected by centrifugation. The resulting powder
was ultrasonically washed with H2O, DMF, and ethanol. A
light-green powder of MIL-101(Cr) was obtained by drying in a vacuum
oven (80 °C) for 8 h. Then, MIL-101(Cr) (1.5 g) was vacuum dried
at 200 °C for 12 h and then mixed with furfuryl alcohol (10 mL)
while stirring for 24 h to ensure complete saturation. After filtration,
the furfuryl alcohol/MIL-101(Cr) mixture was washed with absolute
ethanol to remove furfuryl alcohol adsorbed on the surface. The furfuryl
alcohol/MIL-101(Cr) mixture was transferred into a ceramic boat which
was placed in a quartz tube fixed in a tube furnace. The mixture was
initially heated at 150 °C for 24 h to carry out the polymerization
of furfuryl alcohol inside the pores of MIL-101(Cr) template, and
then carbonization was carried out at 700, 800, and 900 °C for
5 h under N2 gas atmosphere to obtain the corresponding
carbonized samples: Cr-700, Cr-800, and Cr-900, respectively, which
were the precursors of the catalysts (note: the heating rates for
all samples are 5 °C min–1).Before reaction,
pre-fluorination was carried out to activate the precursors. A 1.0
g sample of the carbonized sample (Cr-700, Cr-800 or Cr-900) was packed
into the reactor. A mixture of N2 (20 mL/min) and AHF (10
mL/min) was passed through the reactor at 150 °C for 10 h. Subsequently,
the N2 flow rate was decreased to 10 mL/min and the AHF
flow rate increased to 20 mL/min at 250 °C for 10 h. Then, the
N2 flow rate was stopped and the sample was heated at 300
°C for 10 h in AHF at a flow rate of 30 mL/min. Finally, the
pre-fluorination catalysts were formed and were denoted as F-Cr-700,
F-Cr-800, and F-Cr-900, respectively.The detailed process for
Cr2O3 catalysts
prepared by the traditional coprecipitation method was as follows:
Cr(NO3)3·9H2O was dissolved
in the distilled water and then NH3·H2O
(30%) was added to the above solution under stirring until the pH
value of the suspension reached 8.0. After continuous stirring for
2 h, the precipitated solid was filtered and washed with distilled
water several times. The solid was dried at 120 °C overnight
and calcined at 400 °C to get the final catalyst. The pre-fluorination
of the coprecipitated Cr2O3 was carried out
by the same procedures as above, and the fluorinated Cr2O3 was denoted as F-Cr2O3.
Characterization of Catalysts
The
adsorption–desorption isotherm of nitrogen was measured by
Micromeritics ASAP 2460 or MicrotracBEL BELSORP-max automated gas
sorption system at −196 °C after the sample was degassed
under vacuum at 300 °C for 4 h. The specific surface areas of
all samples were calculated by the BET method and t-plot method, and the average pore diameters were determined by the
non-local density functional theory method.Simultaneous thermogravimetry
analysis and mass spectroscopy (TG–MS) was used to demonstrate
the carbonization process of MIL-101(Cr) on a NETZSCH STA449F3-QMS403C
under N2 atmosphere with the ramping rate of 10 °C/min.In situ XRD was obtained by use of a high-temperature Anton PAAR
HTK 16N chamber (Pt strip) installed in a PANalytical Empyrean diffractometer
using Cu Kα radiation (40 kV and 100 mA) in the 2θ range
from 5 to 80° with a scan rate of 5° min–1 under N2 atmosphere.The XRD patterns of the samples
were recorded on a Rigaku D/max-2500
power diffractometer using Cu Kα radiation (40 kV and 100 mA)
in the 2θ range from 5 to 80°with a scan rate of 5°
min–1.Raman microscopy was performed on a
WITec CRM200 using 514 nm laser.SEM analyses were performed
(JEOL, Model JSM-7500F) at an acceleration
voltage of 10 kV.TEM images were acquired on a FEI Tecnai G2
F20 operating at 200
keV. Diffraction patterns were recorded on a Gatan UltraScan1000XP
CCD camera. TEM samples were prepared by drop-casting 100 μL
of the sample suspension (ground sample powder dispersed in ethanol)
on carbon grids.XPS measurements were acquired on a Kratos
Axis Ultra DLD multitechnique
X-ray photoelectron spectrometer (UK) equipped with a monochromatic
Al Ka X-ray source (hν = 1486.6 eV). All XP
spectra were recorded using an aperture slot measuring 300 μm
× 700 μm. Survey and high-resolution spectra with pass
energies (within ±0.2 eV) were determined with respect to the
position of the adventitious C 1s peak at 284.6 eV.The surface
acidity of the catalysts was measured by NH3-TPD, which
was conducted in a quartz U-shaped reactor and monitored
by an online chemisorption analyzer (Quantachrome, Model Chem Bet
3000). A 50 mg portion of the catalyst was pretreated at 400 °C
for 1 h in a helium flow (30 mL/min), then cooled to 100 °C,
and finally saturated with 5% NH3/He. The sample was subsequently
purged with helium for 30 min to eliminate all physically absorbed
ammonia, followed by heating the sample up to 600 °C with a ramp
of 10 °C/min. The desorbed NH3 was monitored continuously
via a TCD detector.
Catalytic Fluorination
and Analytical Procedures
All catalytic fluorination reactions
were carried out with a gas-phase
catalytic apparatus. The gas-phase catalytic apparatus was composed
of a pump for transferring HCBD (liquid phase), mass flow controllers
to control HF and N2, and an electrically heated tubular
Inconel reactor (6 mm in diameter and 300 mm in length) equipped with
an inner Inconel tube for the insertion of type-K thermocouples with
a diameter of 1 mm. Carbon fiber was used to hold the catalyst powders
in the reactor. The thermocouple enters the reactor through a Monel-type
fitting and extends into the catalyst bed to measure the temperature
changes in different positions along the reactor. Typically, a 1.0
g sample of the catalyst was packed into the reactor, and a mixture
of HCBD (6 mg/min) and AHF (4 mL/min) was passed through the reactor
at 230–390 °C. Subsequently, the products were collected
below −80 °C and then the products were washed with KOH
solution and H2O successively. The final products were
analyzed by GC–MS. The desired product, DTB, was obtained by
distillation, and its molecular structure was confirmed by 19F NMR spectra.Gas chromatography-mass spectroscopy (GC–MS)
was carried out on a Shimadzu-QP 2010 Ultra series system that was
equipped with a jet separator for the 2010 GC. The capillary column
model was DB-WAX (inner diameter 0.25 mm, length 30 m, and film 0.5
μm) or DB-VRX (inner diameter 0.25 mm, length 30 m, and film
1.4 μm) Agilent Technologies, Inc. The column temperature was
set at 35 °C for 3 min and then heated to 200 °C at a rate
of 10 °C/min and held at that temperature for 2 min. The injector
and detector temperatures were set at 280 and 210 °C, respectively.
The split ratio was 80:1, and the sample size was 0.1 μL.Fluoride-ion nuclear magnetic resonance (19F NMR) spectra
were recorded on a Bruker AV400 instrument at 400 MHz using CDCl3 as a solvent.
Authors: Yusuf Valentino Kaneti; Saikat Dutta; Md S A Hossain; Muhammad J A Shiddiky; Kuo-Lun Tung; Fa-Kuen Shieh; Chia-Kuang Tsung; Kevin C-W Wu; Yusuke Yamauchi Journal: Adv Mater Date: 2017-08-18 Impact factor: 30.849