Michael Graham1, James Smith1, Matthew Bilton2, Elena Shchukina1, Andrei A Novikov3, Vladimir Vinokurov3, Dmitry G Shchukin1,3. 1. Stephenson Institute for Renewable Energy and Department of Chemistry, University of Liverpool, Liverpool L69 7ZD, United Kingdom. 2. Imaging Centre at Liverpool, University of Liverpool, Liverpool L69 3GL, United Kingdom. 3. Gubkin University, 65/1 Leninsky prospect, 119991 Moscow, Russia.
Abstract
Phase change materials (PCMs) store latent heat energy as they melt and release it upon freezing. However, they suffer from chemical instability and poor thermal conductivity, which can be improved by encapsulation. Here, we encapsulated a salt hydrate PCM (Mg(NO3)2·6H2O) within all-silica nanocapsules using a Pickering emulsion template. Electron microscopy analysis demonstrated robust silica-silica (RSS) shell formed inner silica layer of approximately 45 nm thickness, with silica Pickering emulsifiers anchored to the surface. The RSS nanostructured capsules are 300-1000 nm in size and have far superior thermal and chemical stability compared with that of the bulk salt hydrate. Differential scanning calorimetry showed encapsulated PCMs were stable over 500+ melt/freeze cycles (equivalent to 500+ day/night temperature difference) with a latent heat of 112.8 J·g-1. Thermogravimetric analysis displayed their impressive thermal stability, with as little as 37.2% mass loss at 800 °C. Raman spectroscopy proved the presence of salt hydrate within RSS capsules and illustrated the improved chemical stability compared to non-encapsulated Mg(NO3)2·6H2O. Energy capsule behavior compared with the bulk material was also observed at the macroscale with thermal imaging, showing that the melting/freezing behavior of the PCM is confined to the nanocapsule core. The thermal conductivity of the silica shell measured by laser flash thermal conductivity method is 1.4 ± 0.2 W·(m·K)-1, which is around 7 times more than the thermal conductivity of the polymer shell (0.2 W·(m·K)-1). RSS capsules containing PCMs have improved thermal stability and conductivity compared to polymer-based capsules and have good potential for thermoregulation or energy storage applications.
Phase change materials (PCMs) store latent heat energy as they melt and release it upon freezing. However, they suffer from chemical instability and poor thermal conductivity, which can be improved by encapsulation. Here, we encapsulated a salt hydratePCM (Mg(NO3)2·6H2O) within all-silica nanocapsules using a Pickering emulsion template. Electron microscopy analysis demonstrated robust silica-silica (RSS) shell formed inner silica layer of approximately 45 nm thickness, with silica Pickering emulsifiers anchored to the surface. The RSS nanostructured capsules are 300-1000 nm in size and have far superior thermal and chemical stability compared with that of the bulk salt hydrate. Differential scanning calorimetry showed encapsulated PCMs were stable over 500+ melt/freeze cycles (equivalent to 500+ day/night temperature difference) with a latent heat of 112.8 J·g-1. Thermogravimetric analysis displayed their impressive thermal stability, with as little as 37.2% mass loss at 800 °C. Raman spectroscopy proved the presence of salt hydrate within RSS capsules and illustrated the improved chemical stability compared to non-encapsulated Mg(NO3)2·6H2O. Energy capsule behavior compared with the bulk material was also observed at the macroscale with thermal imaging, showing that the melting/freezing behavior of the PCM is confined to the nanocapsule core. The thermal conductivity of the silica shell measured by laser flash thermal conductivity method is 1.4 ± 0.2 W·(m·K)-1, which is around 7 times more than the thermal conductivity of the polymer shell (0.2 W·(m·K)-1). RSS capsules containing PCMs have improved thermal stability and conductivity compared to polymer-based capsules and have good potential for thermoregulation or energy storage applications.
Entities:
Keywords:
Pickering emulsion; capsule; heat storage; salt hydrates; silica shell; thermal energy
Environmental
and sustainability
concerns have made energy one of the most important issues in science.
Energy storage, in particular, is vital to combat the intermittency
of many renewable energy sources. A somewhat overlooked topic is the
storage of thermal energy, despite heat being the most common form
of energy loss. Phase change materials (PCMs) store latent heat energy
as they melt and release it upon freezing.[1] Therefore, at temperatures close to their melting point (TM), PCMs can control local temperature, prevent
energy losses, and store energy for later use. The ideal PCM was envisaged
by Abhat in 1983.[2] It should have high
energy storage density, suitable transition temperature, and good
chemical stability. High-temperature (>220 °C) PCMs such as
salts
and metals can be used in applications like energy stores for solar
power and waste heat recycling in industrial plants.[3,4] Our research focuses on low-temperature (<220 °C) PCMs,
which are beneficial for passive thermoregulation in many valuable
technologies—air conditioning in buildings,[5−10] lithium-ion batteries,[11−15] photovoltaics,[16−20] hand-held electronics,[21−24] smart textiles,[25−29] and various chemical reactions.[30,31] For a perspective on the potential of thermal applications, buildings
account for roughly 40% of global energy use. Around 60% of this energy
is used for space heating/cooling.[32] This
hugely lucrative market should be used as an incentive to drive technological
advancement in smart air conditioning. Developing zero-energy thermoregulation
systems that automatically respond to environmental changes would
simultaneously decrease energy requirements and improve user comfort.Salt hydrates (also known as hydrated salts or crystallohydrates)
are the most promising low-temperature PCM due to their low cost and
high energy density. They have the formula MS·nH2O, where MS is a metal salt and n is
the hydration number. The level of hydration has a profound effect
on the TM. The major problem with salt
hydrates is chemical instability, mainly due to two factors: low thermal
conductivity in the liquid phase, leading to slow and unpredictable
freezing behavior, and changes in hydration number, causing phase
separation and an irreversible TM change.
For use in practical applications, they can be encapsulated into a
core–shell structure. The encapsulation minimizes solid-to-liquid
volume change, stabilizes the desired hydration number, protects from
the external environment, and enhances heat transfer due to an increased
surface area (SA) to volume ratio (SA/vol).[33] To maximize beneficial PCM properties, nanostructured capsules (diameter
<1 μm) are desirable due to their large SA/vol compared with
macro- (1+ mm) or microcapsules (1–1000 μm) and increased
structural stability.[34] Capsules can be
adapted to contain any active ingredient,[35−38] and their miniaturization will
help to achieve mass-market penetration.[39] Few researchers have reported the fabrication of salt-hydrate-loaded
capsules, with long-term stability especially challenging to achieve.[40−44] However, in previous reports, we successfully synthesized salt-hydrate-loaded
nanocapsules, confirming the predicted benefits of encapsulation with
several interesting observations: (i) encapsulated salt hydrates were
thermally and chemically stable over 100+ cycles with minimal latent
heat storage loss; (ii) sonochemistry is highly beneficial for emulsion
production; (iii) addition of extra water to the salt hydrate core
conserves the salt hydration level; (iv) latent heat of the core material
was higher than expected, possibly due to nanoconfinement effects
which have been reported in the literature.[45,46] Research into nanoconfinement effects on PCMs is in its infancy,
recently summarized in a review by Aftab et al.(47)The fabrication of core–shell nanomaterials
requires a template
such as an emulsion—a dispersion of liquid droplets within
another immiscible liquid. Particle-stabilized emulsions are known
as Pickering emulsions.[48] Solid particles
have advantages over traditional emulsifiers (surfactants), including
increased interfacial binding energy, which boosts template stability,
and the ability to use different kinds of particles to stabilize single
capsules, increasing functionality. Pickering emulsions can encapsulate
either hydrophobic or hydrophilic materials, using oil-in-water (O/W)
or “inverse” water-in-oil (W/O) emulsions, respectively.
Pickering emulsifiers must be partially wetted by both phases to adsorb
to the interface. As the emulsifier surface must be primarily hydrophobic
(i.e., water contact angle >90°) to stabilize
W/O emulsions, oxides such as silica prove a good choice due to their
abundant surface OH groups allowing facile modification. For this
study, we used commercial silica particles (LUDOXTMA) hydrophobized
with octadecyltrimethoxysilane (OTMS) to stabilize W/O Pickering emulsions.
Silica particles are the most commonly used Pickering stabilizer[49] and are more thermally conductive than conventional
organic surfactants, increasing heat transfer to the thermally responsive
PCM core. Fabricating nanomaterials using Pickering templates is difficult
due to smaller particles having lower binding energy at the solid–liquid
interface.[50] The packing of the solid stabilizers,
therefore, limits the minimum size of capsules. However, droplet sizes
can be tailored by adjusting energy input.[51] Essentially, the higher the energy delivered, the smaller the droplet
size.In this work, we demonstrate that PCM-loaded capsules
with an all-silica
shell can be produced via inverse Pickering emulsions.
Ultrasonic energy was applied to form the silica-nanoparticle-stabilized
Pickering emulsion template. A further silica layer was then deposited
by the HCl-catalyzed condensation of tetraethyl orthosilicate (TEOS)
to create a robust silica shell (RSS) with Mg(NO3)2·6H2O loaded in the core. Thus, the Pickering
emulsion was turned into the emulsion stabilized by the Pickering
shell. The fabricated RSS capsules were 300–1000 nm in diameter.
This size range appears optimum for thermal energy storage, as capsules
of diameter <300 nm may see a decrease in latent heat due to low
core-to-shell ratio.[52] Silica is a good
shell material due to its chemical inertness, abundance, low cost,
and excellent thermal stability.[53,54] We demonstrated
solely inorganic PCM nanocapsules produced form the Pickering emulsion.
Nanoconfinement of the PCM within RSS capsules results in them having
excellent thermal and chemical stability for automatic local heat
control/storage. The smaller volume of the capsules means the increase
of the surface area, which enhances heat transfer and reduces supercooling
of salt hydrates.
Results and Discussion
Formation and Morphology
RSS capsules were formed through
the interfacial self-condensation of TEOS using HCl as a catalyst,
shown in Figure .
The samples consisted of an oil phase (7.5 g overall) made up of 5
wt % hydrophobically modified LUDOXTMA (OTMS-LUDOX) in cyclohexane
and an aqueous phase (1 g overall) containing Mg(NO3)2·6H2O (50 wt %). The two phases were sheared
using ultrasonication to form a Pickering emulsion. Ultrasonic treatment
provides higher input of energy into the reaction system compared
to high-speed mixing resulting in formation of nanometer-sized capsules
and partial melting of the nanoparticles forming a Pickering emulsion
shell. To this were quickly added varying amounts of TEOS (1–3
mL) along with HCl (2 mL) and stirred overnight to give RSS nanocapsules.
The samples are described in Table as RSSn, where n is the amount of TEOS added in milliliters. Further details can
be found in the Experimental Section.
Figure 1
Experimental
scheme for the formation of RSS nanocapsules. The
salt-hydrate-loaded aqueous phase and the oil phase containing OTMS-LUDOX
nanoparticles are (1) sheared by ultrasonication to form Pickering
emulsions and (2) TEOS and HCl are then added, forming the thin inner
shell upon overnight stirring at room temperature.
Experimental
scheme for the formation of RSS nanocapsules. The
salt-hydrate-loaded aqueous phase and the oil phase containing OTMS-LUDOX
nanoparticles are (1) sheared by ultrasonication to form Pickering
emulsions and (2) TEOS and HCl are then added, forming the thin inner
shell upon overnight stirring at room temperature.As seen in the scanning electron
microscopy/transmission electron
microscopy (SEM/TEM) images in Figure , the RSS capsules are 300–1000 nm in diameter,
with most in the 500–750 nm size range. Sonication parameters
delivering high-energy input were important in fabricating such small
materials. The volume of TEOS used had minimal effect on capsule diameter.
Assuming a completely smooth surface, a capsule with a diameter of
500 nm will have a 20-fold increase in SA/vol compared to a capsule
with a diameter of 10 μm (SA/vol for sphere = 3/r). The rough surface of these sub-micrometer capsules further increases
their SA/vol. It is also reasonable to suggest some nonhydrophobic
LUDOX particles will be present in the core, which can potentially
build a thermally conductive network within the capsules.[55] The composition of the capsule shell made of
silica reduces the supercooling effect, a notorious problem of salt
hydrates, keeping the PCM core composition as compared to Mg(NO3)2·6H2O without capsule shell.
Figure 2
(a–c)
SEM and (d) TEM images of (a,b) RSS1.5 and (c,d) RSS3
samples. Please refer to size distribution of the capsules and shell
for RSS3 sample in Supporting Information, Figures S3–S5.
(a–c)
SEM and (d) TEM images of (a,b) RSS1.5 and (c,d) RSS3
samples. Please refer to size distribution of the capsules and shell
for RSS3 sample in Supporting Information, Figures S3–S5.SEM images (Figure a–c) display
that the OTMS-LUDOX particles are anchored to
the capsule exterior. It is further established from the TEM image
(Figure d) that TEOS
condensation occurs within the Pickering emulsion droplets and that
the inner shell is quasispherical. Some LUDOX particles observed in
the SEM/TEM images do not participate in emulsification or detach
from the interface. These free particles comprise silica and do not
absorb latent heat in the studied temperature range.[56]
Thermal Uptake/Release Characteristics
Thermogravimetric
analysis (TGA) results show the thermal stability of the RSS capsules,
all of which have similar curves (Figure a). From 50 to 200 °C, all RSS samples
lose between 28 and 33% mass attributed to free water in the capsule
cores. Above 200 °C, the remaining mass reaches a plateau with
minimal further losses. By 800 °C, RSS samples have lost between
37.2 and 43.7% mass due to the water chemically bonded to the silica
shell. By comparison, polymer shell capsules will lose 70–100%
mass upon heating to 800 °C.[45,57]
Figure 3
(a) TGA curves
for RSS nanocapsules. (b–e) TEM images of
(b) RSS1, (c) RSS1.5, (d) RSS2, and (e) RSS3 before TGA measurements.
Scale bars are 200 nm for all TEM images. Mass losses are 28% for
RSS3, 30% for RSS1.5, 33% for RSS2 and RSS1 samples at 200 °C;
3% for RSS3, 4% for RSS1.5, 3% for RSS2, and 7% for RSS1 samples between
200 and 580 °C. The thickness of the capsule shells is between
20 and 45 nm, as shown in Figures S5–S8 in the Supporting Information.
(a) TGA curves
for RSS nanocapsules. (b–e) TEM images of
(b) RSS1, (c) RSS1.5, (d) RSS2, and (e) RSS3 before TGA measurements.
Scale bars are 200 nm for all TEM images. Mass losses are 28% for
RSS3, 30% for RSS1.5, 33% for RSS2 and RSS1 samples at 200 °C;
3% for RSS3, 4% for RSS1.5, 3% for RSS2, and 7% for RSS1 samples between
200 and 580 °C. The thickness of the capsule shells is between
20 and 45 nm, as shown in Figures S5–S8 in the Supporting Information.Although all RSS capsules have similar thermal characteristics,
the minor differences can be rationalized. From RSS1 to RSS3, the
increasing dosage of TEOS stabilizes the Pickering emulsion better,
resulting in less waste LUDOX in the final product due to collapsed
capsules. RSS1 loses mass slowest until 130 °C. By 200 °C,
it has the least mass (67%) remaining alongside RSS2. Above this temperature,
it loses the most mass of all samples. The initially slow rate of
mass loss can be ascribed to it containing the lowest amount of Mg(NO3)2·6H2O and the highest amount
of silica particles not involved in shell formation, which lose almost
zero mass at low temperatures. Differential scanning calorimetry (DSC)
results (Figure )
confirmed the instability of the RSS1 sample after 500 heat uptake/release
cycles. Reduced shell strength when using only 1 mL of TEOS leads
to RSS1 having the lowest remaining mass at 800 °C (56.3%).
Figure 4
DSC analysis
of (A) bulk Mg(NO3)2·6H2O, (B)
RSS1, (C) RSS1.5, and (D) RSS2 samples.
DSC analysis
of (A) bulk Mg(NO3)2·6H2O, (B)
RSS1, (C) RSS1.5, and (D) RSS2 samples.RSS2 loses mass fastest until 200 °C, where 68.4% remains.
This is a result of 2 mL of TEOS giving a relatively durable shell,
with an encapsulation efficiency better than that for RSS1. Better
encapsulation results in initial rapid water loss. By 800 °C,
RSS2 has a mass remainder of 59.1%—an intermediate value between
that of RSS1 and RSS3. RSS1.5 behaves similarly to RSS2; however,
it loses mass more slowly at all temperatures.Above 130 °C,
RSS3 loses mass slowest of all samples, with
72 and 63% mass remaining at 200 and 800 °C, respectively. This
is due to the high amount of TEOS added, resulting in denser SiO2 shell material with high thermal stability. The durable shell
also provides excellent protection for the core material, so water
is lost at a more gradual rate. With such good shell stability at
increased temperatures, the nanocontainers are also excellent candidates
for high-temperature latent heat storage for concentrated solar power
(CSP) applications. CSP plants require components stable at very high
temperatures, as increased heat energy leads to improved efficiency.[58] Dehydrated inorganic salts are the most promising
high-temperature PCMs, so it should be possible to encapsulate them
within RSS capsules. The RSS3 sample, with the densest silica shell
formed, demonstrated the best stability during heat uptake and release.Close-up TEM images in Figure b–e show the structure of the capsules fully,
with silica formed from TEOS deposited at the inner interface. OTMS-LUDOX
particles are layered on top of this inner shell. On the images, circular
dark “halos” can be observed for some capsules, indicating
the inner shell, approximately 20–30 nm thick regardless of
the volume of added TEOS. The fact the capsules are loaded with solid
material makes the shell thickness difficult to measure. Cao et al. also observed that increasing the amount of TEOS
added had minimal effect on shell thickness, explaining that increasing
TEOS volume causes a more compact and, therefore, more durable shell
to form.[59] This durability causes the improved
thermal stability of RSS3 above the other samples, whereas shell thickness
remains constant.DSC results in Figure demonstrate that the silica shell can increase
cycling stability,
which depends on the shell thickness. Bulk Mg(NO3)2·6H2O has lost its salt hydrate structure
after 20 heat uptake/release cycles. Encapsulation into the silica
shell stabilized the salt hydrate structure due to the prevention
of the water loss. The RSS1 sample demonstrated considerable mass
loss of water during the first cycles (40%), which can be related
to the thin shell layer and defects in the shell. Increasing the amount
of TEOS used for the shell formation increased the stability of the
heat uptake/release with the latent heat capacity of 77.2 J·g–1 for the RSS2 sample after 500 cycles (water loss
is 22% during first cycles). The overcooling remained at a low value
for all energy capsules, which can be explained by the high thermal
conductivity of silica shell (1.4 ± 0.2 W·(m·K)−1) compared to the 0.2 W·(m·K)−1 for the polymer (like polyurethane) shell.The best DSC stability
has been achieved for the RSS3 sample with
a dense silica shell (Figure ). The sample demonstrated high stability for over 500 heat
uptake/release cycles, keeping a stable enthalpy of 112.8 J·g–1. The sample demonstrated an increased supercooling
related to the denser capsule shell. First cycles demonstrated the
loss of unbound water, 32% mass, which is higher than that for the
RSS2 sample because of the thicker capsule walls resulting in more
defected capsules after synthesis. However, thermal properties have
been stabilized during further cycling. Figure S9 in the Supporting Information demonstrates that the
loss of water from defected capsules stops after the fifth cycle,
and the next heat uptake/release cycles remain stable.
Figure 5
DSC analysis of the RSS3
sample.
DSC analysis of the RSS3
sample.A comparison of the behavior of
RSS3 capsules and the bulk salt
hydrate is shown in Figure . Thermal images of Mg(NO3)2·6H2O and RSS3 capsules are shown in Figure A,B. Both were subjected to direct heating
with an IR lamp at a distance of 10 cm. Bulk Mg(NO3)2·6H2O melted before it reached its TM at only 82.3 °C (Figure A). In contrast, RSS3 capsules remain as
a white powder far beyond the TM at 113
°C (Figure B),
with no volume change and no liquid observed. The apparent absence
of melting proves that Mg(NO3)2·6H2O phase transitions are confined to the core of the RSS3 capsules.
Figure 6
(A) Thermal
and (inset) digital images of Mg(NO3)·6H2O; (B) IR image of RSS3 capsules; (C,D) pictures of (left)
Mg(NO3)2·6H2O and (right) RSS3
capsules (C) before and (D) after heating to 120 °C in an oven
for 6 h; (E,F) SEM images of RSS3 (E) before and (F) after heating
to 120 °C in oven for 6 h. Scale bars are 5 μm for (E,F).
(A) Thermal
and (inset) digital images of Mg(NO3)·6H2O; (B) IR image of RSS3 capsules; (C,D) pictures of (left)
Mg(NO3)2·6H2O and (right) RSS3
capsules (C) before and (D) after heating to 120 °C in an oven
for 6 h; (E,F) SEM images of RSS3 (E) before and (F) after heating
to 120 °C in oven for 6 h. Scale bars are 5 μm for (E,F).When heated in an oven at 120 °C for 6 h and
cooled to room
temperature (Figure C,D), Mg(NO3)2·6H2O becomes
a compact solid block, and much water is lost (30.6% mass), which
is approximately 72.5% of the total water in the sample (H2O makes up 42.2% of Mg(NO3)2·6H2O). RSS3 capsules, in contrast, remain as a white powder with seemingly
no volume change despite losing around 22.3% mass. Mass loss from
RSS capsules is mainly free water from the core. SEM images of the
capsules (Figure E,F)
before and after heating to 120 °C show how the capsule morphology
remains unchanged at the nanoscale and robust to changes in temperature.
This structural maintenance explains why the RSS3 capsules in Figure C,D appear to have
no change in volume despite the mass loss.
Chemical Analysis
To probe any thermally induced changes
to the chemical structure, we employed Raman spectroscopy (Figure ). We registered
Raman spectra for both Mg(NO3)2·6H2O and RSS3 before and after heating to 120 °C for 6 h
under air. This procedure simulates the practical applications where
PCM would be exposed to both the atmosphere and prolonged heating
times. Mg(NO3)2·6H2O (Figure A) displays two peaks
for nitrate stretching at 729 cm–1 and an intense
peak at 1058 cm–1.[60] The
peak at 729 cm–1 shifts and splits after cycling.
Asymmetric stretching modes are seen at 1358 cm–1 as two peaks, both of which split after heating. It also has three
peaks corresponding to H2O stretching at 3250, 3452, and
3575 cm–1. Similar peaks were described by Zhang et al.(61) After 6 h of heating
(Figure B), the H2O peaks have lower intensity due to dehydration, and some
peaks have shifted, now appearing at 3250, 3484, and 3571 cm–1. An additional H2O stretching peak is formed at 3402
cm–1. The cause of the peak shifting/splitting is
likely due to changes in the hydration number.[62] Salt hydrates have a specific mechanism of melting—as
the water is released from the crystal structure, it dissolves the
salt. Changes in crystalline water structure affect melting and, therefore,
thermal performance.[45]
Figure 7
Raman spectra for (a)
Mg(NO3)2·6H2O, (b) Mg(NO3)2·6H2O
after 6 h heating at 120 °C, (c) RSS3 and (d) RSS3 after 6 h
heating at 120 °C. The major nitrate peak is highlighted in gray.
Raman spectra for (a)
Mg(NO3)2·6H2O, (b) Mg(NO3)2·6H2O
after 6 h heating at 120 °C, (c) RSS3 and (d) RSS3 after 6 h
heating at 120 °C. The major nitrate peak is highlighted in gray.In contrast, RSS3 capsules have minimal change
in their Raman spectra
after thermal cycling (Figure c,d). The nitrate stretching peak at 1049 cm–1 clearly shows the presence of Mg(NO3)2·6H2O, although the peak intensity is decreased due to the silica
shell. This Raman shift is confirmed to be from the nitrate ion rather
than any shell material, as hollow capsules containing no salt did
not display this peak. Peaks at 1366 and 1452 cm–1 combine character from the salt hydratenitrate anions and C–H
bending from the OTMS-LUDOX. The triple peak at 2883 cm–1 is assigned to OTMS-LUDOX C–H stretching. H2O
stretching appears as a broad double peak at 3257 and 3421 cm–1. Unlike bulk Mg(NO3)2·6H2O, there is no peak shifting after heating, suggesting the
hydration number is unaffected due to nanoconfinement of the hexahydrate
structure. It also suggests water loss from the core is water not
fully bonded to Mg(NO3)2, that is, from the
50 wt % water added to the aqueous phase during synthesis. These observations
are consistent with DSC measurements, with improved chemical stability
and maintenance of the Mg(NO3)2·6H2O hydration number, leading to excellent thermal cycling ability.
Conclusions
Thermal storage nanocapsules containing salt
hydrate phase change
materials were fabricated by the HCl-catalyzed interfacial condensation
of tetraethyl orthosilicate. Pickering emulsions stabilized by silica
nanoparticles and formed by ultrasonication were used as capsule templates.
TEOS was condensed to form a thin layer (25–45 nm depending
on the preparation conditions) of silica at the water–cyclohexane
interface of the Pickering emulsion droplets with silica nanoparticles
anchored to the silica shell, giving a robust silica–silica
shell. The nanocapsules were 300–1000 nm in diameter, with
the majority being 500–750 nm. SEM and TEM images revealed
their morphology, with the large surface area to volume ratio of the
nanocapsules providing excellent thermal transfer, further improved
by the rough capsule surface and the presence of internal silica nanoparticles.
The increase of added TEOS volume from 1 to 3 mL improved the thermal
stability of the shell, despite having minimal effect on shell thickness.RSS nanocapsules had excellent thermal properties, as demonstrated
by TGA and DSC. The thermal cycling stability of the Mg(NO3)2·6H2O was profoundly increased upon
encapsulation. The bulk salt hydrates are stable for fewer than 20
melt/freeze cycles. In contrast, salt hydrates within RSS capsules
are stable over many cycles (>500 cycles), due to hermetic sealing
within the silica shell resulting in stable 112.8 J·g–1 phase transition enthalpy after 100 to 500+ cycles. No structural
changes that occurred in the bulk phase were detected in the nanoencapsulated
Mg(NO3)2·6H2O by Raman spectroscopy.Future work in the field of functional nanocontainers should focus
on the development of both multifunctionality and scale-up of production.
A microfluidic technology approach will enable the formation of monodisperse
nanocapsules with multifunctional core and shell materials, as well
as waste reduction through optimal synthesis conditions. The obtained
core–shell particles could be arranged in various energy-saving
materials by additive manufacturing technology (3D printing). The
use of silica as the shell material should also lead to the fabrication
of other more functional oxide shell materials such as TiO2 and ZrO2. Developing cutting-edge energy nanomaterials
will help to lead a revolution in low-energy applications and to reduce
the enormous carbon footprint of the thermal energy sector.
Experimental Section
Materials
LUDOXTMA (34 wt % aqueous dispersion), tetraethyl
orthosilicate, hydrochloric acid (HCl, 37%), magnesium nitrate hexahydrate
(Mg(NO3)2·6H2O, 99%), and sodium
dodecyl sulfate (SDS) were purchased from Sigma-Aldrich UK. Cyclohexane
(99+%) and toluene (99%) were received from ReAgent and used as a
solvent and for washing. Octadecyltrimethoxysilane (OTMS, 90% purity),
aqueous ammonia (32%), and reagent-grade ethanol were purchased from
Fisher Scientific UK. All materials were used as received with no
further purification. Milli-Q water was used throughout.
Synthesis of
Hydrophobic SiO2
LUDOXTMA
colloidal silica was hydrophobically modified by the addition of alkylsilane
groups to the silica surface, from the method of Schoth et
al.(41) LUDOXTMA 34 wt % solution
in water (50 mL) was mixed thoroughly with reagent-grade ethanol (50
mL) and SDS (50 mg). The pH was set to 9.5 with NH3, and
OTMS was added (0.02 mol, 8.49 mL). The mixture was stirred overnight
to equilibrate before refluxing at 80 °C for 2 h. As the surface
reaction of OTMS occurred, the mixture became a sludge due to the
hydrophobic SiO2 particles precipitating out of the aqueous
solution. The precipitation confirmed the reaction was complete. The
product (OTMS-LUDOX) was washed with ethanol and was separated by
centrifugation (16128 rcf, 5 min) before being dried at 120 °C.
Synthesis of Silica–Silica Capsules
A 5 wt %
solution of OTMS-LUDOX in cyclohexane (7.5 g overall) was stirred
overnight, followed by bath sonication to ensure the particles were
fully dispersed. The aqueous phase (1 g overall) containing 50 wt
% Mg(NO3)2·6H2O was added and
shaken to create an initial macroemulsion. The mixture was then ultrasonicated
using a QSonica Q700-220 (10 min, 10 on 5 s off pulse regime, 1/2
in. tip) with ice cooling to create a Pickering emulsion. TEOS was
added, immediately followed by HCl. The sample was allowed to stir
overnight in a closed vial to complete the formation of the silica
shell. Samples were washed with toluene (10 mL) and removed from solution
by centrifugation (1792 rcf, 2 min). Products were left to dry in
a fume hood at room temperature, yielding a white powder. The product
could be redispersed by bath sonication in organic solvents.
Characterization
SEM images were taken using a JEOL
JSM-7001F. Samples were prepared by taking 10 μL of the capsule
solution straight after reaction and diluting it in 2 mL of toluene.
The droplet (20 μL) of the diluted sample was added to a glass
coverslip attached to an SEM stub with carbon tape. They were dried
under ambient conditions. Samples were coated with chromium for 45
s before measurement.TEM micrographs were registered with JEOL
2100+ LaB6 TEM operated at 200 kV. TEM samples were prepared
by diluting 10 μL of capsule suspension straight after reaction
in 4 mL of toluene. One drop of the diluted sample was added to a
copper-coated TEM grid and allowed to dry under ambient conditions.
Size distribution for SEM and TEM images was analyzed using ImageJ
software (https://imagej.nih.gov/ij/download.html).Thermogravimetric analysis was performed with a TA Instruments
SDT Q600. Measurements were taken from room temperature to 800 °C
with a ramp of 10 °C min–1 under a nitrogen
atmosphere.DSC measurements were taken using a DSC6, PerkinElmer,
USA, to
determine the latent heat storage properties and thermal cycling stability
of the encapsulated PCM. DSC was measured between 40 and 120 °C
for up to 100 cycles under a nitrogen atmosphere with a 5 °C/min
ramp. DSC pans were not sealed to see the effect of the encapsulation
on the stability on crystallohydrate content during thermal cycling.Thermal conductivity of the capsule shell was performed by laser
flash thermal conductivity method employing a Nd/Cr/GGG glass laser
(BLS400, Baasel Lasertech) working at a wavelength λ = 1.064
μm. The pulse energy was adjusted to keep the sample temperature
increase below 5 °C. The transient temperature was measured with
a HgCdTe infrared detector (HCT-80, Infrared Associated, Inc.). The
sample was held in a horizontal position in the chamber.Raman
measurements were taken using a HORIBA Xplora Plus Raman
microscope with a 532 nm wavelength laser. Dry powder samples were
used for analysis.Thermal images were taken using a FLIR T660
high-performance infrared
camera (https://www.flir.co.uk/products/t660/, accessed 04/06/2020) from FLIR Systems Inc. Mg(NO3)2·6H2O and RSS capsule powders were placed
on steel plates and subjected to heating by an IR lamp situated 10
cm away. An MTI KSL-1200X muffle furnace was used for prolonged heating
of the samples. Mg(NO3)2·6H2O and RSS capsule powders were placed on glass microscope slides
and heated in an air atmosphere for 6 h at 120 °C.
Authors: Lee A Weinstein; James Loomis; Bikram Bhatia; David M Bierman; Evelyn N Wang; Gang Chen Journal: Chem Rev Date: 2015-10-29 Impact factor: 60.622
Authors: Albert Chu; Du Nguyen; Sachin S Talathi; Aaron C Wilson; Congwang Ye; William L Smith; Alan D Kaplan; Eric B Duoss; Joshua K Stolaroff; Brian Giera Journal: Lab Chip Date: 2019-05-14 Impact factor: 6.799