Potentiodynamic polarization and electrochemical impedance measurements were employed to investigate the effect of acetic acid on the anodic dissolution of carbon steel in a CO2-H2S solution. Both polarization and impedance results unveil that the dissolution rate of carbon steel first increases and then decreases with an increase in acetic acid concentration. At lower concentrations of acetic acid, the corrosion rate increases due to the increase in cathodic current density. While the decrease in corrosion rate at higher acetic acid concentrations is attributed to the decrease in the anodic current density. The reaction mechanism of carbon steel dissolution in the CO2-H2S-acetic acid medium is elucidated along with the retrieval of kinetic parameters using the impedance data acquired at different overpotentials for various concentrations of acetic acid (1, 50, and 500 ppm). Further field emission scanning electron microscopy (FESEM) images confirm that the pitting corrosion occurs on carbon steel surface at higher acetic acid concentrations.
Potentiodynamic polarization and electrochemical impedance measurements were employed to investigate the effect of acetic acid on the anodic dissolution of carbon steel in a CO2-H2S solution. Both polarization and impedance results unveil that the dissolution rate of carbon steel first increases and then decreases with an increase in acetic acid concentration. At lower concentrations of acetic acid, the corrosion rate increases due to the increase in cathodic current density. While the decrease in corrosion rate at higher acetic acid concentrations is attributed to the decrease in the anodic current density. The reaction mechanism of carbon steel dissolution in the CO2-H2S-acetic acid medium is elucidated along with the retrieval of kinetic parameters using the impedance data acquired at different overpotentials for various concentrations of acetic acid (1, 50, and 500 ppm). Further field emission scanning electron microscopy (FESEM) images confirm that the pitting corrosion occurs on carbon steel surface at higher acetic acid concentrations.
One of the major problems in oil and gas industries is CO2 corrosion of steel pipelines carrying production fluids. The CO2 corrosion and the various factors affecting it have been
analyzed extensively and reported in the literature.[1−4] During this corrosion reaction, FeCO3 is precipitated
as a corrosion product,[5,6] as shown belowSimilarly, the CO2 corrosion of carbon steel in the presence of a sulfur solution (H2S) has also been studied.[7−10] The studies showed that even a very small
amount of H2S (0.003–1.2 kPa) accelerates the corrosion
process.[8,11−13] The dissolution mechanism
of carbon steel in the presence of H2S is given below[9,13,14]The major corrosion product is FeS along with
FeCO3. Depending on the prevailing conditions (concentration
of H2S, temperature, and pH), either of these corrosion
products form a stable protective layer on the carbon steel or dissolving
in the corrosive medium.[7,8,10,12]The production fluids usually contain volatile fatty acids such
as acetic acid, formic acid, propionic acid, etc. It is reported that
even small amounts of acetic acid (180 ppm) can cause severe corrosion
of steel pipelines.[15−18] Hedges and Mcveigh investigated the effects of acetate on CO2 corrosion using a rotating electrode, where both acetic acid
and iron acetate were used as a source of acetate ions.[19] The results showed that the rate of corrosion
is increased by both sources. It is also reported that acetic acid
increases the corrosion rate via cathodic reactions without affecting
the anodic reactions.[20−23] Gulbrandsen studied the effect of acetic acid on carbon dioxide
corrosion at 80 °C and reported that a protective FeCO3 film was formed at 80 °C in the presence of 100 ppm acetic
acid.[24]Although the corrosion of carbon steel in CO2–acetic
acid solution has been reported, the combined effect of acetic acid–H2S–CO2 on carbon steel corrosion needs to
be explored as only scarce information is available in the literature.[16,22,25] In the present work, the effect
of various concentrations of acetic acid (1–500 ppm) on carbon
steel corrosion in a CO2–H2S solution
is being investigated using various electrochemical techniques. In
particular, the electrochemical impedance spectroscopy (EIS) technique
is employed to understand the dissolution reactions of carbon steel
in the aforementioned system along with other techniques such as field
emission scanning electron microscopy (FESEM).
Results and Discussion
Potentiodynamic Polarization Measurements
After the open-circuit potential (OCP) value becomes stabilized
within 5400 s, polarization measurements were carried out at various
concentrations of acetic acid. The results obtained are shown in Figure . The corrosion potential
(Ecorr) and the corrosion current density
(Icorr) values were estimated from these
plots using the Nova software, and the values obtained are presented
in Table . It can
be seen from these results that the Ecorr values move toward a more positive potential with an increase in
the acetic acid concentration. On the contrary, the Icorr value increases first and then starts decreasing
with an increase in the acetic acid concentration. The maximum Icorr value is observed for the system containing
50 ppm acetic acid. Although the corrosion rate decreases at higher
concentrations of acetic acid, the Icorr value at 500 ppm (2.4 × 10–4 A cm–2) is higher than that of the blank solution (6.0 × 10–5 A cm–2). It indicates that the carbon steel surface
is not completely passivated with a corrosion product layer even at
higher concentrations of acetic acid. Another interesting feature
is that the cathodic current density significantly increases with
an increase in acetic acid concentration compared to anodic current
density, especially at lower concentrations of acetic acid. However,
at higher concentrations of acetic acid, the anodic current density
is also significantly increased.
Figure 1
Potentiodynamic polarization curves for carbon steel at various
concentrations of acetic acid in the CO2–H2S system. The solution also contains 3.5 wt % NaCl.
Table 1
Ecorr and Icorr Values Estimated from Polarization Plots
at Various Concentrations of Acetic Acid in the CO2–H2S System
acetic acid
concentration (ppm)
Ecorr (V)
Icorr (A cm–2)
0
–0.68
6.0 × 10–5
1
–0.65
1.3 × 10–4
5
–0.64
1.9 × 10–4
10
–0.62
2.3 × 10–4
50
–0.61
4.3 × 10–4
100
–0.58
3.0 × 10–4
500
–0.53
2.4 × 10–4
Potentiodynamic polarization curves for carbon steel at various
concentrations of acetic acid in the CO2–H2S system. The solution also contains 3.5 wt % NaCl.
Electrochemical Impedance Spectroscopy Measurements
at OCP
To get more insight, EIS experiments were conducted
at OCP values. Figure shows the impedance patterns obtained for pure CO2 and
the CO2–H2S system, while Figure shows the impedance patterns
after the addition of various concentrations of acetic acid to the
CO2–H2S system. It is evident that the
total impedance decreases with an increase in acetic acid concentration
till 50 ppm and that a further increase in acetic acid concentration
to 100 and 500 ppm increases the total impedance. These results match
the findings of polarization results. Two capacitance loops were observed
at lower concentrations of acetic acid (0 and 1 ppm), while three
time constants (capacitance–inductance–capacitance loops)
were observed for the remaining concentrations. The change in impedance
patterns shows that the presence of a significant amount of acetic
acid in the CO2–H2S medium affects the
interface reactions on the metal surface. The appearance of inductance
and capacitance loops in the mid- to lower-frequency regime at higher
acetic acid concentrations is more likely due to the accumulation
of acetate ions at the metal–solution interface.
Figure 2
EIS measurement of carbon steel in (a) pure CO2 and
(b) CO2–H2S system. The solution also
contains 3.5 wt % NaCl.
Figure 3
EIS measurements of carbon steel at various concentrations of acetic
acid in the CO2–H2S system. The solution
also contains 3.5 wt % NaCl. It is to be noted that the axes of all
Nyquist impedance spectra in the manuscript are normalized.
EIS measurement of carbon steel in (a) pure CO2 and
(b) CO2–H2S system. The solution also
contains 3.5 wt % NaCl.EIS measurements of carbon steel at various concentrations of acetic
acid in the CO2–H2S system. The solution
also contains 3.5 wt % NaCl. It is to be noted that the axes of all
Nyquist impedance spectra in the manuscript are normalized.The impedance data are further validated with Kramers Kronig transform
(KKT) using Nova software (not shown here) and then analyzing by electrical
equivalent circuit (EEC) model fitting.[26] The circuit shown in Figure a is used to fit the EIS data obtained for the CO2–H2S system containing 0 and 1 ppm of acetic acid.
The best-fit EEC parameters are presented in Table . The % error between simulated and experimental
data is <5% in all of the cases. In general, Q represents the constant phase element (CPE). Q1 and Q2 are used to model the
impedance data at higher frequencies and lower frequencies, respectively,
for lower acetic acid concentrations. The solution resistance is represented
by Rsol. The resistors R1 and R2 are used to model
the impedance data for lower acetic acid concentrations and represent
the charge-transfer resistance and faradic/nonfaradic resistance,
respectively. Both Q1 and Q2 values increase, while R1 and R2 values decrease with the addition
of 1 ppm acetic acid to the CO2–H2S medium.
Here, Q1 and R1 (similarly Q2 and R2) are coupled as these circuit elements correspond to
the same reaction step in the overall dissolution process and thus
exhibiting the contrary behavior. The decrease in overall impedance
confirms that the dissolution rate increases with the addition of
acetic acid.
Figure 4
EEC used to fit EIS data at OCP for carbon steel (a) in the solution
containing pure CO2, CO2–H2S, and CO2–H2S-1 ppm acetic acid and
(b) in the solution containing CO2–H2S and acetic acid of various concentrations (5, 10, 50, 100, and
500 ppm).
Table 2
EEC Fitting Results of EIS Data Obtained
at OCP for Pure CO2 System and Systems of CO2–H2S Containing 0 and 1 ppm Acetic Acid
concentration of acetic acid (ppm)
parameters
CO2
0
1
Rsol (Ω cm2)
21
19.6
22.2
Y0,1 (Ω−1 cm–2 sn)
2.9 × 10–4
1.3 × 10–3
1.6 × 10–3
n1
0.87
0.73
0.74
R1 (Ω cm2)
39.3
27.1
19
Y0,2 (Ω−1 cm–2 sn)
3.3 × 10–4
6.7 × 10–3
1.7 × 10–2
n2
0.84
0.86
0.64
R2 (Ω cm2)
261
115.7
42.8
EEC used to fit EIS data at OCP for carbon steel (a) in the solution
containing pure CO2, CO2–H2S, and CO2–H2S-1 ppm acetic acid and
(b) in the solution containing CO2–H2S and acetic acid of various concentrations (5, 10, 50, 100, and
500 ppm).The impedance data acquired for the remaining systems are fitted
using the circuit shown in Figure b. Q3 is used to model
the impedance data at higher frequencies for higher acetic acid concentrations. L and C correspond to inductance and capacitance.
The resistors R3, R4, and R5 are used to model the
resistance associated with the capacitance loop at higher frequencies,
inductance loop at midfrequencies, and capacitance loop at lower frequencies.
The retrieved EEC parameters are given in Table . A similar circuit is reported in the literature
to model the Ti-HF system.[27] The maximum
corrosion rate for the system containing 50 ppm acetic acid is well
captured by this EEC circuit. CPE consists of two parameters, Y0 and n, where Y0 is the CPE parameter and has a unit of capacitance and n is the exponent of CPE whose
value may lie between 0 and 1 (3). n = 1 is considered as an ideal capacitor,
and n = 0 is considered
as a pure resistorwhere and ω is the frequency.
Table 3
EEC Fitting Results of EIS Data Obtained
at OCP for the CO2–H2S System Containing
Various Concentrations of Acetic Acid
concentration of acetic acid (ppm)
parameters
5
10
50
100
500
Rsol(Ω cm2)
16.8
15.7
11.92
12.1
20.1
Y0,3(Ω−1 cm–2 sn)
1.6 × 10–3
1.7 × 10–3
1.94 × 10–3
1.4 × 10–3
6.2 × 10–4
n3
0.7
0.73
0.8
0.77
0.9
R3(Ω cm2)
50.8
39.3
21
24.4
32.4
L(H cm2)
182.6
136.4
90.4
93
95.3
R4(Ω cm2)
243.3
220.2
100
136.5
195.7
C (F cm–2)
7.1
6.95
2.1
2.4
3
R5(Ω cm2)
5.5
5.3
4
4.8
5.1
The Y03 value first increases and then
decreases when the acetic acid concentration increases from 5 to 500
ppm, while R3 shows the opposite trend.Similarly, L and R4 exhibit a minima at 50 ppm. The lower value of Y03 along with a higher “n3” value at higher concentrations of acetic acid indicates
that the carbon steel surface is covered by a corrosion product layer
without completely passivating the carbon steel surface. The patterns
simulated from these circuits are presented in Figure .
Figure 5
Experimental and simulated impedance plots from EEC for (a) pure
CO2 system; (b) CO2–H2S; and
CO2–H2S containing various concentrations
of acetic acid: (c) 1 ppm, (d) 5 ppm, (e) 10 ppm, (f) 50 ppm, (g)
100 ppm, (h) 500 ppm.
Experimental and simulated impedance plots from EEC for (a) pure
CO2 system; (b) CO2–H2S; and
CO2–H2S containing various concentrations
of acetic acid: (c) 1 ppm, (d) 5 ppm, (e) 10 ppm, (f) 50 ppm, (g)
100 ppm, (h) 500 ppm.
Surface Morphology Analysis by Field Emission
Scanning Electron Microscopy (FESEM)
The surface morphologies
of carbon steel treated with various corrosive solutions are given
in Figure a–d.
Uniform corrosion was observed when carbon steel was immersed in the
blank solution (i.e., solution not containing acetic acid) as well
as in solution containing 1 ppm acetic acid. The increase in corrosion
rate with the addition of 1 ppm acetic acid to the blank solution
as observed in electrochemical measurements is clearly evident from
the FESEM images (Figure b). However, when the concentration of acetic acid is increased
to 50 ppm, many pits were observed on the carbon steel surface. The
number of pits observed on the carbon steel surface is significantly
reduced at higher acetic acid concentrations. Thus, the maximum current
density at 50 ppm concentration of acetic acid during electrochemical
measurements mainly arises from the pitting corrosion.
Figure 6
FESEM images of carbon steel in (a) blank solution and at various
concentrations of acetic acid in the CO2–H2S system: (b) 1 ppm, (c) 50 ppm, and (d) 500 ppm.
FESEM images of carbon steel in (a) blank solution and at various
concentrations of acetic acid in the CO2–H2S system: (b) 1 ppm, (c) 50 ppm, and (d) 500 ppm.
EIS Measurements at Overpotentials
To further elucidate the anodic dissolution mechanism of carbon steel
in the CO2–H2S–CH3COOH
medium, three different acetic acid concentrations were chosen (1,
50, and 500 ppm). EIS measurements were performed for these systems
at different overpotential values (0.05, 0.15, and 0.25 V with respect
to OCP). Three loops (capacitance loop in the high-frequency regime
followed by inductance and capacitance loops in the mid- to lower-frequency
regime) were observed for all three systems. In general, electrical
double layer along with faradic reactions occurring at the metal–solution
interface is represented by the capacitance loop in the high-frequency
regime, while the remaining loops observed in the mid- and lower-frequency
regimes are attributed to both faradic and nonfaradic reactions.[28] The patterns do not change with respect to overpotential
values. The decrease in the total impedance with an increase in the
overpotential value is attributed to the nonpassivating surface of
carbon steel. At 0.05 V, the observed total impedance is lowest for
the system containing 50 ppm acetic acid. This mimics the behavior
observed from the polarization measurements and EIS measurements performed
at OCP. The impedance data are further investigated using the reaction
mechanism analysis (RMA) modeling approach.
Reaction Mechanism Analysis
The reaction
pathway of the anodic dissolution process could be retrieved from
the EIS data via the reaction mechanism analysis approach.[29] The dissolution mechanism of Fe in various corrosive
media is investigated using the RMA approach.[29−32] In the present work, the following
multistep mechanism, which involves four intermediate adsorbate species,
is proposed to describe the impedance patterns obtained from EIS measurements.where Fead+, Fead+,
Fead2+, and Fead2+ represent species of different oxidation states (+1 and
+2) adsorbed on the carbon
steel surface, whose steady-state surface coverage values are given
by θ1, θ2, θ3,
and θ4, respectively. As the system contains CO2 as well as H2S, the formation of both FeCO3 and FeS is thermodynamically feasible. Thus, two different
species with the same oxidation state are considered in this model.
Energy-dispersive spectroscopy (EDS) measurements also confirm the
presence of sulfur, oxygen, and carbon species on the surface at all
acetic acid concentrations (results are not shown here). A similar
approach is reported in the literature.[27,28,32] It is also noted that the solubility of ferrous acetate
is higher than that of other ferrous-based corrosion products; thus,
one might not expect the presence of an acetate layer on the carbon
steel surface. Here, Fead+ and Fead2+ correspond to the sulfides of iron,
and similarly, Fead+ and Fead2+ correspond to the carbonates/oxides
of iron. As the formation of these species might occur via multisteps,
the species with oxidation state +1 are also considered here as intermediate
adsorbates. Although the mechanism without the incorporation of Fead+ and
Fead+ was tested with acquired EIS data, the data simulated from the suggested
mechanism match well with the EIS experimental data. Here, k5 and k6 correspond
to the chemical dissolution steps of Fe in a given corrosive medium.
The important steps involved in deriving the equations to simulate
the impedance data for the given suggested mechanism are shown here.
The assumptions and the detailed RMA approach are reported in various
other research works.[29−31]The rate constant (k) of a given electrochemical reaction as a function of overpotential
(V) and potential independent parameters (k and b)
is given by the following equationwhereHere, α is the transfer coefficient
whose values range from 0 to 1, n is the number of
electrons transferred in an electrochemical step, and T, F, and R denote temperature,
Faraday constant, and ideal gas constant, respectively. The value
of “b” is considered to be positive
for forward reactions and negative for backward reactions.The mass balance equations for the four adsorbate species involved
in the suggested mechanism are given belowwhere “τ” denotes the
total number of active sites available on the carbon steel surface
per unit area and “t” denotes time.
By employing steady-state conditions, the mass balance equations could
be simplified as followsSolving these equations simultaneously will
yield the expressions for steady-state surface coverage values for
the adsorbed species, as shown in 15–18whereUnder unsteady-state and steady-state conditions,
the current density (J) equation could be expressed
asDifferentiating 25 with
respect to potential will yield faradic impedance (ZF) as shown belowThe equation is further rearranged to get
charge-transfer resistance (Rt)whereFurther, expressions are obtained from mass balance
equations after expanding by Taylor series expansion without considering
higher-order terms, as shown belowwheren = 1The final expression for total impedance (Zt) is obtained by assuming the model shown in Figure and is given belowwhere Rsol is
the solution resistance, Y0 is the parameter of constant phase element (CPE), and n is the exponent of CPE. The RMA parameters,
which are shown in Table , are retrieved using an optimization technique called sequential
quadratic programming (SQP). The code is written in MATLAB. The main
objective function of the optimization is to reduce the residue between
experimental and simulated impedance data, as shown belowwhere ωRe and ωIm are the weighing functions which were taken as unity in
the present simulations.
Figure 7
Model used to estimate total impedance in the RMA approach.
Table 4
Best-Fit RMA Parameters Extracted
for Carbon Steel Dissolution in Different Systems
values for various concentrations of acetic acid
in CO2–H2S system
parameter
1 ppm
50 ppm
500 ppm
units
Rsol
18
20
19
Ω cm2
k10
2.6 × 10–6
1 × 10–6
1.5 × 10–6
mol s–1 cm–2
b1
10
8
6.6
V–1
k–10
1 × 10–10
1 × 10–12
1 × 10–12
mol s–1 cm–2
b–1
–33
0
0
V–1
k20
1 × 10–5
1.5 × 10–7
1.5 × 10–7
mol s–1 cm–2
b2
6
7.5
7.8
V–1
k–20
1 × 10–12
1 × 10–12
1 × 10–12
mol s–1 cm–2
b–2
0
0
0
V–1
k30
1.2 × 10–6
1 × 10–6
1 × 10–6
mol s–1 cm–2
b3
9
38
31
V–1
k–30
1 × 10–12
1 × 10–12
1 × 10–12
b–3
0
0
0
k40
6.5 × 10–7
9 × 10–4
9 × 10–4
mol s–1 cm–2
b4
8
11
6
V–1
k–40
1 × 10–12
1 × 10–12
1 × 10–12
b–4
0
0
0
k50
3.5 × 10–9
2 × 10–8
2 × 10–8
mol s–1 cm–2
b5
15
18
15
V–1
k60
3.5 × 10–9
4.5 × 10–9
4 × 10–9
mol s–1 cm–2
b6
30
7.8
8.2
V–1
Y0 at OCP + 0.05 V
9.9 × 10–4
9.9 × 10–4
9.9 × 10–4
Ω–1 cm–2 sn
n1 at OCP + 0.05 V
0.9
0.91
0.91
Y0 at OCP + 0.15 V
9.9 × 10–4
9.9 × 10–4
9.9 × 10–4
Ω–1 cm–2 sn
n1 at OCP + 0.15 V
0.92
0.93
0.95
Y0 at OCP + 0.25 V
9.9 × 10–4
9.9 × 10–4
9.9 × 10–4
Ω–1 cm–2 sn
n1 at OCP + 0.25 V
0.95
0.97
0.98
τ
1 × 10–7
1 × 10–7
1 × 10–7
mol cm–2
Model used to estimate total impedance in the RMA approach.The simulated EIS patterns along with experimental data are shown
in Figures –10. Although a quantitative difference
is observed between the experimental and RMA simulated impedance data,
the suggested mechanism encapsulates the experimental trends observed
in the EIS data quite well. The observations of three loops (capacitance–inductance–capacitance)
and maximum current at the 50 ppm concentration of acetic acid are
reproduced in the simulated data with the suggested mechanistic reaction
pathway.
Figure 8
Best-fit RMA and experimental EIS data for 1 ppm acetic acid in
CO2–H2S system at different overpotentials:
(a) 0.05 V, (b) 0.15 V, and (c) 0.25 V.
Figure 10
Best-fit RMA and experimental EIS data for 500 ppm acetic acid
in the CO2–H2S system at different overpotentials:
(a) 0.05 V, (b) 0.15 V, and (c) 0.25 V.
Best-fit RMA and experimental EIS data for 1 ppm acetic acid in
CO2–H2S system at different overpotentials:
(a) 0.05 V, (b) 0.15 V, and (c) 0.25 V.Best-fit RMA and experimental EIS data for 50 ppm acetic acid in
the CO2–H2S system at different overpotentials:
(a) 0.05 V, (b) 0.15 V, and (c) 0.25 V.Best-fit RMA and experimental EIS data for 500 ppm acetic acid
in the CO2–H2S system at different overpotentials:
(a) 0.05 V, (b) 0.15 V, and (c) 0.25 V.Besides suggesting a mechanism from RMA, one could estimate the
rate of dissolution of various steps and the surface coverage of various
adsorbed species on the given surface. From the best-fit RMA parameters,
it was clearly evident that the rate of all backward steps in the
suggested reaction scheme is significantly low compared to the rate
of forward reaction steps. Hence, one can neglect the backward reactions
and consider only the forward reaction steps in explaining the observed
EIS data. For all of the acetic acid concentrations, k1 is higher than k2 and k5 is higher than k6. This reveals that most of the dissolution occurs via the first
step. Although two steps were considered, the dissolution via k5 is more compared to that via k6, as shown in Figure . It was estimated that 86% of the total dissolution
occurs via the k5 step, while 14% of the
total dissolution occurs via the k6 step
when the solution contains 1 ppm acetic acid at all of the ovepotentials.
Similarly, for 50 ppm acetic acid solutions, ∼88% of the total
dissolution occurs via the k5 step at
any given overpotential. When the concentration of acetic acid increases
to 500 ppm, it was observed that the dissolution via the k5 step is significantly reduced to 74% at 0.25 V overpotential.
These trends clearly predict that the anodic reaction rate is suppressed
at higher concentrations of acetic acid (500 ppm), as observed in
polarization measurements. Similarly, the increase in current density
at lower concentrations of acetic acid is mainly due to the increase
in cathodic current density as the anodic dissolution rate does not
increase significantly (86% at 1 ppm vs 88% at 50 ppm).
Figure 11
Dissolution rates of carbon steel via steps k5 and k6 in the CO2–H2S system containing various concentrations of acetic acid:
(a) 1 ppm, (b) 50 ppm, and (c) 500 ppm. Note that the dissolution
rates via the k6 step for various concentrations
of acetic acid is almost the same and hence not clearly visible here.
Dissolution rates of carbon steel via steps k5 and k6 in the CO2–H2S system containing various concentrations of acetic acid:
(a) 1 ppm, (b) 50 ppm, and (c) 500 ppm. Note that the dissolution
rates via the k6 step for various concentrations
of acetic acid is almost the same and hence not clearly visible here.The surface coverage of four adsorbed species is plotted against
overpotential, as shown in Figure . The surface coverages of both θ1ss and θ2ss are negligible. As the Fe species with
the +1 oxidation state in general are thermodynamically unstable,
they are quickly converted into species with the +2 oxidation state.
The surface coverage of θ3ss decreases with overpotential,
while the surface coverage of θ4ss increases with
overpotential. Besides, the surface coverage of θ3ss is lower than the surface coverage of θ4ss at any
given overpotential for all acetic acid concentrations. It is most
likely due to the fact that the dissolution rate of Fead2+ is
higher compared to the dissolution rate of Fead2+.
Figure 12
Estimated surface coverage values (θ3ss and θ4ss) for a system containing CO2–H2S with various concentrations of acetic acid: (a) 1 ppm, (b) 50 ppm,
and (c) 500 ppm.
Estimated surface coverage values (θ3ss and θ4ss) for a system containing CO2–H2S with various concentrations of acetic acid: (a) 1 ppm, (b) 50 ppm,
and (c) 500 ppm.In summary, the corrosion rate of carbon steel in the CO2–H2S medium is increased with the addition of acetic
acid but only at lower concentrations. It is more likely due to the
increase in cathodic reaction rate, i.e., the addition of acetic acid
increases the supply of hydrogen ions by dissociation reaction,[21] which further gets reduced. The anodic dissolution
of carbon steel in the CO2–H2S medium
is less likely to be disturbed by acetic acid. However, at very high
concentrations of acetic acid, due to the supply of more hydrogen
ions to the metal interface, the adsorption of H2S species
on carbon steel is significantly reduced, which results in a lower
anodic dissolution rate. Thus, the corrosion rate is significantly
reduced at higher acetic acid concentrations.
Conclusions
The addition of acetic acid to the CO2–H2S medium strongly affects the corrosion of carbon steel. Both
potentiodynamic polarization and impedance measurements indicate that
the corrosion rate first increases and then decreases as acetic acid
concentration increases with a maximum corrosion rate observed at
50 ppm. The increase in corrosion rate at lower concentrations of
acetic acid is mainly due to the increase in cathodic current density,
while the decrease in corrosion rate at higher concentrations of acetic
acid is mainly due to the decrease in anodic current density. FESEM
images reveal that carbon steel undergoes uniform corrosion at lower
acetic acid concentrations, while pitting corrosion is observed when
the acetic acid concentration reaches 50 ppm. The reaction mechanism
analysis of impedance data suggests the following multistep mechanism
with four intermediate adsorbates for carbon steel in the CO2–H2S–acetic acid mediumFurther, the RMA parameters
extracted from the simulation suggest that most of the dissolution
occurs via the k5 step.
Experimental Section
Materials
Carbon steel coupons [C:
0.22–0.26%; Si: 0.11–0.14%; Mn: 1.03–1.06%; P:
0.04% maximum; S: 0.03% maximum; Cr: 0.03% maximum; and rest Fe] were
used in all of the experiments. The electrolyte solution was prepared
by 3.5 wt % NaCl; 0.0006 M Na2S2O3, which is equivalent to 1.1 kPa of H2S;[11] and acetic acid of various concentrations (1, 5, 10, 50,
100, and 500 ppm). The solution was continuously purged with CO2 prior to the measurement as well as during measurement. Considering
the safety aspects, Na2S2O3 was being
used instead of H2S. All of the experiments were carried
out at room temperature (25 ± 2 °C).
Electrochemical Measurements
Electrochemical
experiments were performed using a standard three-electrode flat cell
system connected to Potentiostat [Metrohm Autolab, PGSTAT 204]. An
Ag/AgCl (3 M KCl)-type reference electrode was used, while a Pt rod
was used as the counter electrode. Prior to testing, the carbon steel
sample was first ground sequentially using emery sheets of grades
180, 320, 600, and 1000. The steel was then ground using 1.0 and 0.3
μ alumina powder. It was then rinsed with deionized water (having
a resistance value of 15 MΩ cm), followed by acetone in an ultrasonic
bath, and finally dried. This was then used as the working electrode.After the stabilization of the open-circuit potential (OCP) of
the electrochemical system, electrochemical measurements were performed.
In the potentiodymanic polarization measurement, the working electrode
was scanned in the potential range of −250 to +500 mV with
respect to the OCP value. The scan rate employed was 1 mV s–1. The impedance was measured using an AC voltage signal of an amplitude
10 mV (rms) and in the frequency range of 100 kHz to 5 mHz at various
DC potentials (+0.05, +0.15, and + 0.25 V with respect to OCP) as
well as at OCP. All of the experiments were conducted at least twice
to ensure the reproducibility of the results. The impedance is analyzed
by electrical equivalent circuit (EEC) modeling and reaction mechanism
analysis (RMA). Zsimpwin commercial software was used for EEC modeling,
and sequential quadratic programming (SQP) in MATLAB was used for
RMA. Prior to this analysis, the impedance was validated with Kramer
Kronig transform (KKT) software (Nova, Metrohm).
Field Emission Scanning Electron Microscopy
(FESEM)
The surface morphologies of the carbon steel surface
after being immersed in various corrosive solutions (CO2–H2S–acetic acid) were analyzed by FESEM
images to understand the effect of acetic acid. For these measurements,
the carbon steel sample was first ground with emery sheets (180, 320,
600, and 1000) followed by polishing with alumina powder (1 and 0.3
μ). Then, the sample was rinsed properly with deionized water,
dried, and immersed into the respective solution for 72 h. At the
end of 72 h, the sample was taken out, washed, and dipped into nitric
acid (69%) for few seconds to remove the corrosion products from the
surface. Then, the sample was washed with water, dried, and examined
via FESEM (Zeiss, Sigma). The corrosion products obtained on the carbon
steel surface were also examined using energy-dispersive X-ray spectroscopy
(EDS) technique (Zeiss, Sigma).