Adjusting the melting and crystallization behaviors of ferronickel slag via partially replacing of SiO2 by B2O3 for mineral wool production.

Utilization of ferronickel slag as a raw material for mineral wool production not only conserves natural resources, but also achieves the sustainable development for the ferronickel industry. In order to utilize the ferronickel slag more efficiently, the melting and crystallization behaviors of the slag with the partial replacement of SiO2 by B2O3 were investigated in this paper. The results show that the initial and complete melting temperatures decreased with B2O3 substitution for SiO2, which indicates that the addition of B2O3 can reduce the energy consumption during the melting process. The incubation time of the slag in the Time Temperature Transformation (TTT) diagram increased, whereas the initial crystallization temperature in the Continuous Cooling Transformation (CCT) diagram decreased when SiO2 was substituted by B2O3. In addition, the main crystalline phases precipitated in the slags were columnar MgSiO3 and Mg2SiO4. The weakening of crystallization ability caused by the substitution of B2O3 for SiO2 will be beneficial for the improvement of fiber quality when the ferronickel slag is used as a raw material for mineral wool production.