Sara Engberg1, Joanna Symonowicz2, Jørgen Schou1, Stela Canulescu1, Kirsten M Ø Jensen2. 1. Department of Photonics Engineering, Technical University of Denmark, DK-4000 Roskilde, Denmark. 2. Department of Chemistry and Nanoscience Center, University of Copenhagen, Universitetsparken 5, DK-2100 Copenhagen, Denmark.
Abstract
In the last decade, Cu2ZnSnS4 (CZTS) has been a promising earth-abundant, nontoxic candidate material for absorption layers within thin-film solar cells. One major issue preventing this type of solar cells from achieving competitive efficiency is impurity phases and structural defects in the bulk of the absorber; as a four-element compound, the formation of CZTS is highly sensitive to synthesis conditions. The impurity phases and defects differ by the fabrication method, and thus experimental characterization is vital for the successful development of CZTS photovoltaics. In this work, we characterize CZTS nanoparticles obtained by the hot-injection method and a standard N2/S annealing procedure. Phase-pure kesterite CZTS samples in the desired compositional range were characterized by standard means, i.e., Raman spectroscopy, X-ray diffraction, and energy-dispersive X-ray spectroscopy. However, using synchrotron X-ray diffraction with Rietveld refinement, we show that the as-synthesized nanoparticles consist of a mixture of the tetragonal and the fully disordered cubic sphalerite phase and transform into the tetragonal structure after heat treatment. Sn vacancies are seen in the annealed samples. X-ray total scattering with pair distribution function analysis furthermore suggests the presence of a nanostructured CZTS phase along with a bulk material. Finally, this study compares the benefits of applying synchrotron radiation instead of a standard laboratory X-ray diffraction when characterizing highly complex materials.
In the last decade, Cu2ZnSnS4 (CZTS) has been a promising earth-abundant, nontoxic candidate material for absorption layers within thin-film solar cells. One major issue preventing this type of solar cells from achieving competitive efficiency is impurity phases and structural defects in the bulk of the absorber; as a four-element compound, the formation of CZTS is highly sensitive to synthesis conditions. The impurity phases and defects differ by the fabrication method, and thus experimental characterization is vital for the successful development of CZTS photovoltaics. In this work, we characterize CZTS nanoparticles obtained by the hot-injection method and a standard N2/S annealing procedure. Phase-pure kesteriteCZTS samples in the desired compositional range were characterized by standard means, i.e., Raman spectroscopy, X-ray diffraction, and energy-dispersive X-ray spectroscopy. However, using synchrotron X-ray diffraction with Rietveld refinement, we show that the as-synthesized nanoparticles consist of a mixture of the tetragonal and the fully disordered cubic sphalerite phase and transform into the tetragonal structure after heat treatment. Sn vacancies are seen in the annealed samples. X-ray total scattering with pair distribution function analysis furthermore suggests the presence of a nanostructured CZTS phase along with a bulk material. Finally, this study compares the benefits of applying synchrotron radiation instead of a standard laboratory X-ray diffraction when characterizing highly complex materials.
Unlike traditional
silicon solar cells, thin-film photovoltaics
consists of materials with a high absorption coefficient, which allows
for less material to be used in the construction of the cell.[1] This could reduce the production costs and provide
flexible films that can be integrated into buildings as well as be
used in flexible electronics and power generation systems.[2] Additionally, tandem architectures are considered
as the next step in the continuous development of silicon solar cells
and thin-film materials have suitable band gaps for this purpose.[3−100] Thin-film Cu(In,Ga)(S,Se)2 (CIGS) and CdTe photovoltaics
have already achieved power conversion efficiencies greater than 21%
and are commercially available.[5] Nevertheless,
they contain toxic cadmium (Cd) and rare indium (In) and gallium (Ga),
which prevents the large-scale utilization of these compounds. However,
In and Ga in CIGS can be substituted with earth-abundant and nontoxic
zinc (Zn) and tin (Sn), giving the kesterite Cu2ZnSnS4 (CZTS) structure.[6] CZTS is a p-type
semiconductor with an absorption coefficient higher than 104 cm–1 and an energy band gap of around 1.5 eV.[7] Although the predicted power conversion efficiency
according to the Shockley–Queisser limit is 31.6%,[8,9] the current record efficiency is only 11%.[10] This relatively low efficiency is attributed to a low open-circuit
voltage (VOC), and the two major factors
limiting the VOC value are the defective
CZTS/CdS interface and structural defects in the bulk of the CZTS
absorber.[1] CZTS solar cells with high efficiencies
consist of an off-stoichiometric Cu-poor and Zn-rich composition,
and a careful control of synthesis conditions is required to circumvent
the occurrence of secondary phases and intrinsic defects.[11] Crystallographic defects related to Cu and Zn
are the most likely to occur, and it has been assumed that CuZn antisite defects as well as VCu defects are the main acceptor defects in CZTS accounting for its
p-type doping.[11] The calculated stable
chemical potential region for CZTS is narrow, which makes the synthesis
of pure-phase CZTS challenging, as well as very sensitive to synthesis
conditions. The narrow stable region is mainly restricted by the formation
of ZnS and Cu2SnS3,[12,13] and they form spontaneously when Zn is either in excess or deficient
during the synthesis, respectively.[12] Generally,
the impact of secondary phases is still a subject of debate within
the community.[11,14] For example, although ZnS is
an insulator that is supposed to be undesirable for charge transport,
several groups have demonstrated high-efficiency devices, even including
ZnS grains.[5,15]CZTS can exist in various
forms, and we present some relevant diamond-type
crystal structures in Figure . The tetragonal kesterite and stannite phases are the most
commonly observed structures.[16] The structure
desired for photovoltaic applications is kesterite. It is the most
thermodynamically stable structure and thus most likely to form during
synthesis.[17] However, the formation energy
of a stannite crystal is not much higher (2.8 meV/atom higher compared
to kesterite).[11] These structures are closely
related as only the distribution of the Zn and Cu cations differs.
The transition of kesteriteCZTS into disordered kesterite is expected
to occur around 260 °C,[18] but a substantial
amount of disorder has been detected at room temperature in all kesteriteCZTS samples when characterized by neutron diffraction.[14] At elevated temperatures of 866–1002
°C, tetragonal CZTS transforms into sphalerite,[16,17,19] a fully disordered cubic structure.
In some cases, the sphalerite phase has been found to coexist with
the tetragonal phases even at room temperature.[20−22] The structural
similarity of the three phases and the almost identical X-ray scattering
form factors of Cu+ and Zn2+ make the X-ray
diffraction (XRD) patterns of the phases appear similar, as illustrated
in Figure S1.
Figure 1
Selected diamond-type
crystal structures of CZTS.
Selected diamond-type
crystal structures of CZTS.In this study, we investigate the as-synthesized and annealed nanoparticles
of CZTS obtained by the hot-injection method, previously described
by Mirbagheri et al.[23] Unlike most nanoparticle
approaches, the as-synthesized particles are organic ligand-free,
and absorbers without the infamous carbon-rich “fine grain
layer” at the back interface have been demonstrated.[24] The synthesis approach is fast, upscalable,
and ensures low material losses. Contrary to the precursor salt approach,
the nanoparticle approach allows for numerous coating techniques as
ink properties are easily tuned.[25] Therefore,
this method has the potential to sustain the terawatt-scale fabrication
of thin-film photovoltaics. By a comprehensive study using synchrotron
X-ray diffraction with Rietveld refinement, X-ray total scattering
with pair distribution function (PDF) analysis, and transmission electron
microscopy (TEM), we gain a new insight into the material quality
compared to characterization with the more standard techniques such
as laboratory XRD analysis and scanning electron microscopy/energy-dispersive
X-ray spectroscopy (SEM/EDX) characterization.
Results and Discussion
Five different CZTS nanoparticle samples were synthesized via the
hot-injection route, previously described in our earlier work.[23] We aimed at off-stoichiometric Cu-poor and Zn-rich
compositions without any secondary phases or unwanted intrinsic defects,
as these are supposed to provide the highest efficiencies.[26] Results from EDX measurements of the five different
samples are shown in Table and Figure . All samples were Cu-poor and Zn-rich, and compositions appear to
change after the thermal treatment.
Table 1
Reaction Conditions and Elemental
Compositions of the Investigated Samples
SnCl4 (mmol)
synthesis
temp (°C)
composition
before annealing
composition
after annealing
A
0.23
228
Cu1.7Zn1.0SnS3.1
Cu1.9Zn1.5SnS4.1
B
0.21
228
Cu1.9Zn1.1SnS3.6
Cu1.9Zn1.1SnS3.9
C
0.19
231
Cu2.3Zn1.3SnS4.3
Cu1.9Zn1.1SnS3.8
D
0.19
221
Cu2.1Zn1.4SnS4.0
Cu1.9Zn1.5SnS4.3
E
0.19
231
Cu2.2Zn1.2SnS4.0
Cu1.9Zn1.2SnS3.8
Figure 2
Compositional map of samples after annealing.
The desired compositional
range lies between the A- and B-type lines.
Compositional map of samples after annealing.
The desired compositional
range lies between the A- and B-type lines.All annealed
samples have band gaps of about 1.44 eV, as measured
by diffuse reflectance using the Kubelka–Munk model (Figure ).[27] The theoretical band gap for CZTS is about 1.47–1.65
eV for kesterite and 1.27–1.40 eV for stannite.[7] The optical band gap of CZTS estimated by diffuse reflectance
is reportedly 0.05 eV lower than the value obtained by the transmittance
technique.[28] Taking this into account,
a value of 1.44 eV is consistent with kesteriteCZTS according to
literature values.
Figure 3
Band gap determination for the annealed CZTS powders using
the
Kubelka–Munk formalism. The inset shows optical reflectance
as a function of wavelength.
Band gap determination for the annealed CZTS powders using
the
Kubelka–Munk formalism. The inset shows optical reflectance
as a function of wavelength.The XRD patterns obtained by a standard laboratory diffractometer
of the samples before and after annealing are shown in Figure A,B, respectively. Each sample
appears to contain the pure kesteriteCZTS structure both before and
after thermal treatment, as seen when comparing with the calculated
CZTS pattern. However, it should be noted that the stannite and kesterite
structures are almost indistinguishable from XRD alone, as illustrated
in Figure S1. For the as-synthesized samples,
the considerable peak broadening indicates that the particles are
nanosized. After annealing, the XRD peaks have sharpened, suggesting
particle growth during the heat treatment.
Figure 4
XRD patterns of as-synthesized
(A) and annealed (B) powders obtained
by a standard diffractometer. The reference kesterite CZTS pattern
is shown in black, the SnS reference pattern in green, and the SnS
peaks are marked by (▼). SnS is present in each as-synthesized
powder except from C, along with unidentified phases as shown in the
inset in (A). The thermal treatment appears to purify the CZTS phase.
XRD patterns of as-synthesized
(A) and annealed (B) powders obtained
by a standard diffractometer. The reference kesteriteCZTS pattern
is shown in black, the SnS reference pattern in green, and the SnS
peaks are marked by (▼). SnS is present in each as-synthesized
powder except from C, along with unidentified phases as shown in the
inset in (A). The thermal treatment appears to purify the CZTS phase.Before thermal treatment, the XRD patterns reveal
the presence
of several impurity phases including SnS in samples A, B, D, and E,
while after thermal treatment, the laboratory XRD patterns appear
to show phase-pure kesterite. However, when considering synchrotron
XRD patterns (Figure ), several secondary phases are detected in the annealed samples.
Rietveld refinements of the data will be discussed further below.
Samples A, B, and D contain a small amount of SnS, and Cu4SnS4 is furthermore seen in sample A. Peaks from unidentified
compounds are marked by “+” (in particular in samples
C and D). Moreover, a minor peak for sample D at 2θ
= 2.76° suggests yet another phase. Sample E
appears phase pure, as the additional scattering intensity around
the (112) Bragg peak at 2θ = 3.87° in the XRD pattern of
powder E is likely to originate from planar defects (marked by “x”),
as previously described by Mainz et al.[29] The fact that secondary phases are clearly visible only in the synchrotron
scattering data stresses that very high-quality X-ray diffraction
data (with high angular resolution and high signal-to-noise ratio)
are needed to fully characterize the samples.
Figure 5
Synchrotron XRD patterns
of annealed CZTS powders. The black solid
lines correspond to the fitted CZTS patterns. The data reveal several
secondary phases, including SnS (▼), Cu4SnS4 (●), planar defects (x), and unidentified compounds
(+).
Synchrotron XRD patterns
of annealed CZTS powders. The black solid
lines correspond to the fitted CZTS patterns. The data reveal several
secondary phases, including SnS (▼), Cu4SnS4 (●), planar defects (x), and unidentified compounds
(+).To further reveal or confirm the
existence of secondary phases,
Raman spectroscopy was carried out, and the Raman spectra of as-synthesized
and annealed powders are shown in Figure with both 532 and 325 nm lasers. The Raman
peaks become sharper upon annealing, which can be associated with
a higher degree of crystallinity as also seen in the XRD data. The
data from the green laser (Figure A,B) confirm the kesterite phase in all as-synthesized
and annealed samples with its main peak located at 337 cm–1 (mode A).[30,31] In addition, some samples display
Raman peaks at 286 and 374 cm–1 (mode E/B-TO LO)
as well as a weak hump at 144 cm–1 (mode E-TO LO),
which are characteristic of the kesteriteCZTS structure.[30,31] The Raman data show no clear signs of any secondary Cu–Sn–S
phases (located at 318, 303/356, and 290/352 cm–1 for orthorhombic Cu3SnS4, cubic Cu2SnS3, and monoclinic Cu2SnS3, respectively),[32,33] which suggests either that none exist or it may be related to the
poor detection sensitivity or the relatively small volume probed by
confocal Raman spectroscopy. For certain sites on the samples, a SnS
phase was detected in the as-synthesized powders by displaying peaks
located at 95, 164, 192, and 218 cm–1, as shown
in Figure .[34] During heat treatment, SnS either evaporated
or underwent another type of phase transformation such that no traces
remain on the surface according to Raman measurements. The SnS phase
could also be detected by EDX (data not shown) as flakelike features
in all as-synthesized samples except sample C, as illustrated in the
SEM images in Figure . The lack of detected secondary phases in the annealed samples from
Raman spectroscopy contradicts the XRD findings and emphasizes the
high sensitivity of the synchrotron XRD data. The UV Raman spectra
(Figure C,D) furthermore
reveal the presence of ZnS in all samples investigated both before
and after thermal treatment. In the discussion above, ZnS was not
observed from X-ray diffraction due to the overlap with peaks from
the CZTS phase.
Figure 6
Raman spectra of (A) as-synthesized and (B) annealed powders
obtained
with λ = 532 nm laser, and of the (C) as-synthesized and (D)
annealed powders obtained with λ = 325 nm laser. Both CZTS and
ZnS are present in all samples, and thermal treatment enhances the
intensity of the Raman spectra.
Figure 7
Raman
spectra of as-synthesized powders obtained with a 532 nm
laser, as well as SEM images of as-synthesized and annealed samples
C and E. The Raman spectra reveal the presence of SnS in all as-synthesized
samples except sample C. SnS can be recognized in the SEM image as
flakes, marked with a red arrow in the as-synthesized sample E.
Raman spectra of (A) as-synthesized and (B) annealed powders
obtained
with λ = 532 nm laser, and of the (C) as-synthesized and (D)
annealed powders obtained with λ = 325 nm laser. Both CZTS and
ZnS are present in all samples, and thermal treatment enhances the
intensity of the Raman spectra.Raman
spectra of as-synthesized powders obtained with a 532 nm
laser, as well as SEM images of as-synthesized and annealed samples
C and E. The Raman spectra reveal the presence of SnS in all as-synthesized
samples except sample C. SnS can be recognized in the SEM image as
flakes, marked with a red arrow in the as-synthesized sample E.TEM images were collected for the annealed samples
(Figures and S2). The annealed CZTS particles have a broad
size distribution, with
diameters ranging from three to hundreds of nanometers. Comparing
these data with the size distribution of an as-synthesized powder
from a similar synthesis recipe (23 ± 11 nm),[23] we conclude that the thermal treatment results in particle
growth, consistent with the XRD data.
Figure 8
TEM images of the annealed sample E. The
planar defects (green
arrows) and organic surface layers at the edges (gray arrows) are
present in all annealed samples (Figure S2).
TEM images of the annealed sample E. The
planar defects (green
arrows) and organic surface layers at the edges (gray arrows) are
present in all annealed samples (Figure S2).The annealed powders exhibit characteristic
striped patterns indicated
by the black arrows in Figure . This could suggest the presence of twin planar defects,
as previously observed by Kattan et al.[35] and Ahmad et al.[36] According to their
findings, the border between twin planes stems from stacking faults
where the local packing changes from a cubic to hexagonal structure.[35,36] Notably, the CZTS nanoparticles investigated by Kattan et al.[35] and Ahmad et al.[36] were obtained by the hot-injection method and were found to have
shapes and sizes similar to those of the samples considered in this
work. In addition, the uneven edges of the CZTS particles suggest
an amorphous—perhaps organic—surface layer surrounding
the crystals (see the gray arrows in Figure ).Next, we apply Rietveld refinement
to extract more information
about the crystal structures from the collected XRD data. The laboratory
XRD pattern of the as-synthesized powders can be reasonably well described
by the CZTS phase, as shown for sample C (containing the least secondary
phases) in Figure A. The refinement results and fits for samples A, B, D, and E can
be found in the Supporting Information Figures S3–S8. However, while the main Bragg peak positions
are described by the model, the kesterite structure fails to fully
model their intensities. When attempting to refine the atomic displacement
parameters (ADPs), unphysically large values were obtained for the
Sn site, while refinement of the ADPs for other cation sites resulted
in negative values, indicating structural disorder. On further examining
the difference curve (Figure A), it is clear that the modeled intensities of peaks originating
from cation ordering (in space group I4̅) are
too large compared to the data, while the opposite is seen for the
main, most intense peaks, which are also present in the diffraction
pattern from the sphalerite structure (space group 4̅3m) (Figure S1). This indicates that the as-synthesized samples
do not take a fully cation-ordered structure. On fitting the data
with a two-phase model, using both the ordered kesterite and disordered
sphalerite structures (representing either ZnS and disordered CZTS,
respectively), a better description of the peak intensities is obtained,
as illustrated in Figure B for sample C. This effect is seen for all five samples.
Note that the model is kept simple to account for the limited data
quality, and all ADP values were kept fixed at Biso = 1.0 Å2. The Rietveld results of the as-synthesized
samples furthermore give average, volume-weighted crystallite sizes
for each of the samples, calculated using the Scherrer formula taking
into account instrumental broadening. These range from 9 to 22 nm
(Table ).
Figure 9
Rietveld refinement
of the as-synthesized sample C. (A) Refinement
with the CZTS kesterite phase. (B) Two-phase refinement with the kesterite
and sphalerite phases. In all fits, the data are shown in black, the
model in red, and the difference between the two in green. The insets
show a magnification of the difference curve.
Table 2
Main Results from Rietveld Refinements
of the As-Synthesized Samplesa
a (Å)
c (Å)
Scherrer
crystallite size (nm)
A
5.433(3)
10.79(1)
9.1
B
5.434(2)
10.81(1)
12.8
C
5.433(1)
10.82(1)
21.0
D
5.436(1)
10.79(1)
11.4
E
5.433(1)
10.82(1)
21.9
More details are given in the Supporting Information.
Rietveld refinement
of the as-synthesized sample C. (A) Refinement
with the CZTSkesterite phase. (B) Two-phase refinement with the kesterite
and sphalerite phases. In all fits, the data are shown in black, the
model in red, and the difference between the two in green. The insets
show a magnification of the difference curve.More details are given in the Supporting Information.Results from Rietveld
refinement of the synchrotron XRD data obtained
from the annealed samples are summarized in Table and Figures S9–S13. The fit obtained for sample E is shown in Figure . For the annealed samples, the average
crystallite size is too large to give significant peak broadening,
and average crystallite sizes are therefore not extracted from the
data. As illustrated in Figure , secondary phases are seen in the annealed samples apart
from sample E, where all significant peaks can be indexed to the CZTS
structure.
Table 3
Main Results
from Rietveld Refinements
of the Annealed Samplesa
RBragg (%)
a (Å)
c (Å)
Sn 2b occupancy
A
6.39
5.433(1)
10.838(5)
0.95(2)
B
3.80
5.433(1)
10.834(3)
0.94(2)
C
4.63
5.433(2)
10.837(7)
0.96(1)
D
2.61
5.433(1)
10.840(3)
0.94(1)
E
2.70
5.433(1)
10.837(3)
0.92(1)
More details are given in the Supporting Information.
Figure 10
Rietveld refinement of the annealed sample E. The data
are shown
in black, the calculated model in red, and the difference between
the two in green.
Rietveld refinement of the annealed sample E. The data
are shown
in black, the calculated model in red, and the difference between
the two in green.More details are given in the Supporting Information.Generally, for the annealed
samples, the bulk CZTS model gives
a very good description of the data, and the difference in fit agreement
values (RBragg) between the five samples
(Table ) reflects
mainly the presence of secondary phases that are not described by
the model. As discussed above, it is not possible to characterize
the presence of Cu/Zn disorder in the samples from X-ray diffraction
due to the almost identical X-ray scattering powers of Cu+ and Zn2+. However, when refining the site occupancies
of the metal sites in the structure, the refinement was improved and
consistently showed slightly lower electron densities on the Cu 2c
and Sn 2b sites in the structure, as illustrated in Table . Vacancies on the Sn sites
have previously been reported in the literature, and such vacancies
have energy levels deep within the band gap of CZTS.[12] While crystallographic defects involving the Sn site have
higher formation energies than many other defects, which makes them
unlikely to form, specific environmental conditions during synthesis
could result in the reduction of its formation energy,[1] and even low concentrations of these defects would be detrimental
to the device. Ongoing work in the field involves minimizing the presence
of these Sn-related defects by incorporating foreign group IV elements
such as Ge into the structure[37] or by tuning
the Sn composition. Larramona et al. showed that by fine-tuning the
Sn concentration in Cu2ZnSn(S1–Se)4 (CZTSSe) absorbers,
the formation of a deep defect at around 600 meV could be avoided
and the device performance could be improved.[38]To further characterize the CZTS structure, we apply PDF analysis.
The PDF is obtained as a Fourier transform of, e.g., X-ray total scattering
data so that scattering data analysis can be done in r-space: The PDF represents a histogram of interatomic distances in
the sample, and each peak can be assigned to atomic pairs in the structure.[39] As the total scattering signal (rather than
only Bragg peaks, as done in Q-space Rietveld refinement) is included
in the analysis, it is possible to analyze, e.g., nanostructures where
long-range order is lacking.[40]Figure shows
the PDF calculated from X-ray total scattering data of the annealed
sample E. The bulk kesterite model gives an excellent match when fitted
to the long-range order (7–50 Å), as expected from the
Q-space Rietveld refinements discussed above. However, when extending
the model to the local range, the difference curve shows distinct
features at 3.8, 6.7, and 10.3 Å, where the intensities of the
PDF peaks are not fully described. These peaks correspond to metal–metal
interatomic distances in the kesterite structure, and the misfit indicates
the existence of an additional nanoscale phase with only local-range
order. When considering the TEM images, some small (few nanometers)
nanoparticles were seen along with much larger ones, and thus an extra
nanostructured phase in addition to the kesterite structure was introduced
in the model, which lowered the RW value
over the full range of 7.7–6.0%. As seen in the refinements
in Figure S18, the results showed that
the nanoparticle phase makes up approximately 19% of the sample. Similar
results were obtained for samples A–D, as illustrated in Figures S14–S17, showing that small nanoparticles
exist in all samples. Note that we have used the same CZTS model to
describe the nanostructured phase and the bulk phase, but future neutron
scattering experiments could reveal whether the cation disorder often
discussed in CZTS is size-dependent.
Figure 11
PDF fits of the PDF obtained for annealed
sample E. (A) Fit with
the CZTS kesterite phase. The model was refined in the r-range 6–50 Å and then extended to the local range. (B)
Fit with two CZTS kesterite phases: One describing large particles
and the other describing small (3 nm) nanoparticles. (C) Fit with
two CZTS phases and S vacancies. Results are given in the Supporting Information.
PDF fits of the PDF obtained for annealed
sample E. (A) Fit with
the CZTSkesterite phase. The model was refined in the r-range 6–50 Å and then extended to the local range. (B)
Fit with two CZTSkesterite phases: One describing large particles
and the other describing small (3 nm) nanoparticles. (C) Fit with
two CZTS phases and S vacancies. Results are given in the Supporting Information.Considering the fit including the nanostructured phase shown in Figure B, it is clear
that a misfit still exists in the local region. The intuitive nature
of the PDF allows us to investigate this for further structural insight.
The peak seen at approximately 3.82 Å corresponds to the first
Cu/Zn–Cu/Zn and Cu/Zn–Sn distance in the structure.
The peak next to it, at approximately 4.5 Å corresponds to the
second metal–S distance. In the model, this metal–sulfur
peak has a very high intensity compared to the metal–metal
peak at 3.82 Å, which could indicate the presence of S vacancies
in the structure. As illustrated in Figure C, the fit quality increases (RW = 4.6%) by allowing S vacancies in the model. The refinement
results show up to 15% S vacancies, although this number is associated
with large uncertainties, which are difficult to estimate in PDF analysis.
Surprisingly, we did not identify S vacancies in the Q-space Rietveld
refinements, but they clearly manifest themselves in the PDF after
the addition of a nanostructured phase to the refinements. However,
to fully characterize the defect chemistry in the samples, neutron
scattering data are needed.To conclude whether the detected
defects and impurities have an
effect on device performance, solar cells should be fabricated. The
amount of secondary phases present is lower than the detection limit
of a standard laboratory XRD, and the techniques used here give us
a window to observe structural effects, e.g., microinhomogeneities
which otherwise are not detectable, but may influence the performance
of devices. To improve the purity of the annealed compound further,
a better control and understanding of the annealing conditions are
required as well. Additionally, the inclusion of a foreign group IV
element such as Ge into the structure would minimize the presence
of Sn-related defects.[37]To utilize
the synchrotron scattering characterization approach
presented here, a relatively large amount of powder is required when
applying routine measurement techniques, which limits which thin-film
deposition approaches are appropriate for standard technique. However,
the characterization methods can provide a new insight into certain
solution techniques and other approaches for mass production.
Conclusions
In this work, we have investigated kesterite samples by standard
laboratory X-ray diffraction, synchrotron X-ray diffraction, and X-ray
total scattering along with Raman scattering, scanning electron microscopy,
and transmission electron microscopy. The samples were prepared by
the inexpensive and environmentally friendly hot-injection method.
We note that the hot-injection synthesis does not result in a product
as homogeneous as expected. However, this was only clear after taking
advantage of the much better detection sensitivity obtained with synchrotron
X-ray diffraction compared to laboratory X-ray diffraction. Second,
we found that the as-synthesized nanoparticles consisted of a mixture
of the tetragonal and cubic sphalerite phases and all samples transform
into the tetragonal structure after heat treatment. The use of PDF
analysis showed that small CZTS nanoparticles of size 3–5 nm
coexisted with much larger crystals in the annealed samples. Furthermore,
we have detected problematically lowered electron densities on the
Sn 2b site, which suggests the existence of so-called “killer
defects” and underlines the importance of incorporating foreign
cations into the material to minimize such defects. The PDF analysis
furthermore indicated S vacancies, and other issues involve secondary
phases, including ZnS, SnS, and Cu4SnS4, and
an amorphous surface layer surrounding the nanoparticles, as well
as planar defects within the particles.
Experimental Section
Sample
Preparation
The CZTS nanoparticles were synthesized
via the hot-injection route described in our earlier work.[23] We aimed at off-stoichiometric Cu-poor and Zn-rich
compositions without any secondary phases. To achieve the desired
composition in the final product, the temperature and the amount of
tin(IV) chloride pentahydrate (SnCl4·5H2O, 98%, Sigma-Aldrich) in the reaction medium were varied accordingly
(see Table ). The
nanoparticles were either dispersed in ethanol or coated as thin films
onto soda lime substrates for further characterization or annealed
as a powder on soda lime glass. The annealing was carried out for
30 min at a nominal temperature of 600 °C in a quartz tube vacuum
oven at a nitrogen pressure of 100 mbar; the samples were placed inside
a graphite box with 100 mg of S powder to prevent the loss of S.
Diffuse Reflectance
Optical band gaps were determined
by converting the diffuse reflectance to the equivalent absorption
coefficient, F(R), using the Kubelka–Munk
model, as described in Davidsdottir et al.[27] The optical measurements were carried out with an integrating sphere
setup of reflectance geometry 8°/d. The collimated beam from
a deuterium tungsten-halogen light source (type DH-2000-BAL from Ocean
Optics) was coupled to the integrating sphere through an optical fiber
of 600 μm core diameter (F0-2-SR from Ocean Optics). The band
gap (Eg) was determined from the equivalent
Tauc plots ([F(R) × hν]2 versus photon energy (hν)) as the intersection between the x-axis
and the linear extrapolation of the graph.
Raman Spectroscopy
Raman measurements were performed
using a Renishaw spectrometer (inVia Raman Microscope) equipped with
a charge-coupled device (CCD) detector. A diode-pumped solid-state
laser with a wavelength of 532 nm was used for excitation. The measurements
were performed in backscattering configuration using a laser power
of 0.1 mW and a spot size of 2 × 2 μm2. In addition,
a near-ultraviolet He–Cd laser with a wavelength of 325 nm
and a laser power of 20 mW was used. Each spectrum represents an integration
over 10 s and an average over 15 measurements in five different regions
of a sample.
Electron Microscopy
Samples for
TEM measurements were
prepared on a Cu grid with a lacey carbon support film. We used an
FEI Tecnai T20 microscope with a LaB6 filament, running
at a 200 kV accelerating voltage. The images were acquired on a Gatan
Ultrascan CCD camera.The chemical composition was estimated
by EDX performed with an accelerating voltage of 15 kV with a Bruker
Quantax 70 system integrated into a Hitachi TM3000 SEM.
X-ray Diffraction
Standard laboratory XRD measurements
were carried out in the 2θ range of 5–90° using
a Bruker D8 Advance diffractometer with Cu Kα radiation. For
further structural characterization, synchrotron XRD and X-ray total
scattering data were obtained on the annealed powders. The synchrotron
data were obtained at beamline 11-ID-B at the Advanced Photon Source
at Argonne National Laboratory (Chicago). The X-ray wavelength was
λ = 0.2118 Å.
Rietveld Refinement
The standard,
laboratory XRD data
from the as-synthesized samples were analyzed with Rietveld refinement,
using the bulk kesterite model in space group I4̅.
Refinements were done in FullProf Suite.[41] The peak profiles were described using the Thompson–Cox–Hastings
pseudo-Voigt model, and instrumental broadening was taken into account
through the analysis of a corundum standard sample. The background
was refined using a 12-term Chebyshev polynomial. Due to the limited
data quality, the number of parameters in the refinement was kept
low: Apart from the background parameters, the scale factor was refined
along with the unit cell parameters (a and c) and the Y parameter describing peak broadening from the
small crystallite size. A zero-point error was also refined. For sample
C, an additional refinement including a sphalerite phase (based on
ZnS) was performed, where the sphalerite scale factor, unit cell parameter,
and size broadening parameter were also included. The isotropic atomic
displacement parameters (ADPs) for all atomic sites were kept fixed
at Biso = 1.0 Å2. The
refined sample peak broadening parameter Y was used to calculate the
crystallite size through the Scherrer formula.The synchrotron
XRD data for the annealed samples were also modeled with the kesterite I4̅ structure, using the Thompson–Cox–Hastings
pseudo-Voigt model for peak shape and treating the background with
Chebyshev polynomials. The scale factor was refined along with the
unit cell parameters (a and c);
the peak profile parameters Y, U, and V; a zero-point error; the fractional
coordinates for S; isotropic ADPs for all sites; and the occupancy
for the Cu 2a site and the Sn 2d site.
Pair Distribution Function
Analysis
The X-ray total
scattering data were Fourier transformed in xPDFsuite using PDFgetX3[42] and modeled using PDFgui.[43] Two different models were used: First, the data were modeled
with the kesterite model taking the refined structure from the Q-space
Rietveld refinements as a starting point. The scale factor, unit cell
parameters, ADPs for all sites, as well as the atomic coordinates
for the S site were refined. A parameter describing correlated atomic
motion (delta2) was furthermore used, as well as a parameter (Qdamp)
describing instrumental damping of the PDF. In the second model, an
additional kesteriteCZTS phase was introduced in the refinements,
describing small nanoparticles. A scale factor and particle size (assuming
spherical particles) for the second phase were refined. The structural
parameters of the second phase were kept the same as the bulk CZTS
phase, except for the unit cell parameters.
Authors: C L Farrow; P Juhas; J W Liu; D Bryndin; E S Božin; J Bloch; Th Proffen; S J L Billinge Journal: J Phys Condens Matter Date: 2007-07-04 Impact factor: 2.333