Literature DB >> 32382614

Life cycle inventory data for banana-fiber-based biocomposite lids.

L Joana Rodríguez1, Serena Fabbri2, Carlos E Orrego3, Mikołaj Owsianiak2.   

Abstract

This data article is related to the research article "Comparative life cycle assessment of coffee jar lids made from biocomposites containing poly (lactic acid) and banana fiber". The article reports the model parameters used to construct each stage and unit process inventory of the life cycle of coffee jar lids, and the subsequent inventories of the investigated system. It also contains details of calculations and descriptions of inventory uncertainties. Primary data were obtained from lab-scale and pilot-scale tests during product preparation. Secondary data collection was based on detailed review of related international and regional literature, databases and recognized web sites. The data presented here can be used by future life cycle assessment studies on natural fiber composites in packaging applications.
© 2020 The Author(s).

Entities:  

Keywords:  Banana fiber; Biocomposite; Coffee jar lid; High density polyethylene; Life cycle assessment; Life cycle inventory; Poly (lactic acid)

Year:  2020        PMID: 32382614      PMCID: PMC7200830          DOI: 10.1016/j.dib.2020.105605

Source DB:  PubMed          Journal:  Data Brief        ISSN: 2352-3409


Specifications table

Value of the Data

The data increase transparency of the LCA reported in the main article. The data can be used by other researchers or by stakeholders that are interested in modelling of natural fiber composites in packaging applications. The modelling parameters and the unit process inventories can be adapted to generate similar process inventory. The data has Latin-American relevance, and originates mainly from Colombia.

Data description

This article reports the modelling parameters and the life cycle inventory data of stages for manufacturing and landfilling of coffee jar lids made from biocomposites with banana fiber. Table 1 contains all the parameters used to calculate the inventory data for each stage of the life cycle: cultivation, transport, production and preparation of the banana pseudostem, the fabrication of the lids and end of life. These parameters were based on direct measurements from laboratory and pilot tests, by asking direct questions to producers, companies, and analysis of local literature and web data. Table 1 also shows the description of the data and how the calculations were made. Table 2, Table 3, Table 4, Table 5, Table 6, Table 7, Table 8, Table 9, Table 10 complement table 1 with data from the region of interest, namely the volumes of production taken from local government databases, soil characteristics and percentage of fertilizer emissions from studies of the region, transport distance from google maps and own calculations, fuel emissions from a Colombian database and electrical demand of the machines based on information from a local company and laboratory data. The tables 11–20 refer to all input and outputs flows a functional unit of 1 coffee jar lid for each process throughout the biochar life cycles constructed using model parameters given in tables 1–10. These tables include data-related uncertainties following the ecoinvent pedigree approach and the squared geometric standard deviation.
Table 1

Model parameters and data sources for foreground processes in the lid life cycle. Sensitivity scenario was treated BF with economic allocation between banana fruit and fiber. Biocomposite composition: 40% BF, 30% HDPE and 30% PLA. LCI data source “Banana {CO}|banana production| Alloc Def, U” was improved when required according local information and conditions.

ParameterUnitNoteSource
Agricultural productionTechnified farming system was selected. Economic allocation factor for banana fiber was 8.3%.
Inputs
Land use0.38m2/kg/yearEstimated from measured production of banana fiber from technified banana farm. See technified cultivation table 2. Average yield = 342 kg/ha.Calculated2
Photosynthesis26μmol CO2m−1 s−1The carbon dioxide from the air and solar energy for the photosynthesis process presents maximum photosynthesis rates.[2]
Carbon dioxide26 CO2 [μmol CO2m−1 s−1] * 44 Molecular weight CO2[g/mol]= CO2 [μg/ m−1 s−1]. Then is calculated CO2 [kg/m*year].
Fertilizers
Urea462kg/ha/yearThe amount of fertilizers used are according to the soil studies include pH, and the content of organic matter, phosphorus, sulfur, iron, magnesium, zinc, copper and boron. These considerations depend not only on the crop under consideration but also on the climatic conditions of the soil. Table 3 show the soil characteristics of the region.Interview/ata3
DAP Phosphate152kg/ha/year
Potassium chloride692kg/ha/year
Organic matter4000kg/ha/year
CAL875kg/ha/year
Maintenance
Prune weeds4.80m2/kg/yearThe maintenance is carried out by pruning 5-7 times/year. The extraction process is done by a scythe 1.07 kw fuel machine, weight of 7.5 kg, rate 1.5l/h fuel and 0.05l oil/fuel. It is estimated 1ha/day and lifetime of 10 years.Calculated2 Interview/data3
Glifosato1.56kg/ha/yearAlthough, pests and diseases can be prevented with manual maintenance practices and other insects. Pesticides/ herbicides are used in necessary cases and the ultimate goal is to reduce their dependency completely. In this case they are considered some of the most used.[3]
Mancozeb6.87kg/ha/year[3]
Chlothaonil0.41kg/ha/year[3]
Output
Emissions
Amonia (air)22.06%The amount of nitrogen was calculated based on the fertilizers applied. A proportion of nitrogen is evaporated as ammoniac NH3 to the air. Average losses of different regions were taken to perform the calculation, see Table 4Calculated2
Phosphorous (water)13.00%The amount of phosphorus was calculated based on the fertilizers applied. Losses of phosphorus are emitted to water. Average losses of different regions were taken to perform the calculation, see Table 4Calculated2
Potassium (water)34.33%The amount of potassium was calculated based on the fertilizers applied. Losses of potassium are emitted to water. Average losses of different regions were taken to perform the calculation, see Table 4Calculated2
Calcium (water)32.64%The amount of calcium was calculated based on the fertilizers applied. Losses of calcium are emitted to 60% to soil and 40% to water. Average losses of different regions were taken to perform the calculation, see Table 4Calculated2
Magnesium (water)1.00%The amount of magnesium was calculated based on the fertilizers applied. Losses of magnesium are emitted to 60% to soil and 40% to water. Average losses of different regions were taken to perform the calculation, see Table 4Calculated2
Postharvest residues Organic waste27.92ton/ha/year92% correspond to water and 8% to solids (determined using a Shimadzu Moisture Balance MOC-120H). Table 5 shows the composition of residues of banana fiber.Measured1
Transport 1
Distance0.12tkmDistance corresponds to transport the pseudostem from the farms to the collecting centers of the subregions (T1). The distance T1 was estimated by the center of gravity method. Data was calculated according to total production of pseudostem 157940 ton/year, car capacity of 1.5 tons and average distance from Table 6.Calculated2
Natural gas0.06m3/kmThe transportation of the farms corresponds to a small car of 1.4 L which has sufficient capacity for tertiary roads. Selected car of 1.5 tons capacity, is estimated to consume 10 m3/160 km.[4]
Emissions
Carbon dioxide, fossilTable 7kg/m3The emissions are similar to a large passenger car. The CO2 and CH4 emissions from transportation was calculated based in the Mining Energy Planning Unit, Colombia's energy emissions calculator. These values have been considered and used to modify some of the values of the Ecoinvent databases.[5]
MethaneTable 7kg/m3[5]
Fiber production
Rate production20kg/hThe desfibrating process is done by a 10 HP fiber decorticator diesel machine, weight of 125 kg, rate production was 20kg/h and lifetime of 10 years (see Fig.1). A machine operation by diesel was selected from Ecoinvent and data were recalculated.Measured1
Diesel1.03,E-02l/kg*This data was calculated based on 70 kg of wet* banana fiber extracted.Measured1
Emission
CO2Table 7kg/m3The CO2 emissions of diesel consume was calculated based in the Mining Energy Planning Unit, Colombia's energy emissions calculator. These values have been considered and used to modify some of the values of the Ecoinvent databases.[5]
Washing and Drying5.00E-3m3/kg*After extraction, the fibers are submerged in water for 24 hours. wet* banana fiberMeasured1
Transport 2
Dry BF0.08TkmDistance corresponds to transport the BF from the sub regions to plant located in Manizales (T2). The distance was estimated from google maps. Data was calculated according to total potential production of fiber Table 2, average distances from Table 6 and a truck capacity of 3 tons.Calculated2
Diesel0.24gal/kmThe transportation T2 corresponds to a truck with a capacity of 3 tons, which is estimated to consume 24 gal/100km of diesel.Calculated2
Emissions
CO2Table 7kg/m3The CO2 emissions from transportation was calculated based in the Mining Energy Planning Unit, Colombia's energy emissions calculator. These values have been considered and used to modify some of the values of the Ecoinvent databases.[5]
Fiber preparation
Rate milling productionTable 8kg/hBased on selected machine, the data of a selected ecoinvent machine was recalculated. Lifetime 20 years.Calculated2
Milling electricity demandTable 8kWhThe banana fiber were conditioned by the grinding process. The demand of electricity was calculated based on the performance of the machine at the laboratory level to two industrial machines.Calculated2
Pretreatment
Anhydride Acetic10.80ml/kgThe chemical reagents (AA, EP and blends of AA and EP, AA_EP) were dissolved in acetone (chemical to acetone weight ratio, 1:10; AA to EP weight ratio in AA_EP, 1:1). Raw fibers (raw fiber to chemical weight ratio, 1:20) were immersed in the chemical/acetone solution for 24 h at 20 C. The fibers were then washed several times in sufficient amounts of acetone and distilled water to ensure the removal of all reagent residues. A glass container is required, approx. 2kg and lifetime 5 yearsCalculated2
Epiclorohydrine18.30ml/kgCalculated2
Acetone71.19ml/kgCalculated2
Water10l/kgCalculated2
Rate drying machineTable 8Kg/hBased on selected machine, the data of a selected ecoinvent machine was recalculated. Lifetime 20 years.Calculated2
Drying electricity demandTable 8kWhDue to the hydroscopic characteristic of natural fibers, before blend with the other hydrophobic materials to reduce problems during extrusion process, therefore, the BPF were dried in an oven at 60°C for 24 h. The demand of electricity was calculated based on the performance of the machine at the laboratory level to scale it to industrial machines.Calculated2
Lid production
HDPETable 9g/lidThe annual demand is about 600000 units or 8 tons of material, therefore, between 0.8 and 3.2 tons of fiber by year in biocomposites of 10% and 40% of fiber. Based on 1 lid requires 13.44 g material. For different blends please see table 10Calculated2
PLATable 9g/lidCalculated2
PE-g-MA1.12g/lidCorrespond to 8% of the BF/HDPE/PLA total weighCalculated2
Extrusion electricity demandTable 8 and 10kWhThe 10 blends were made in a torque rheometer as experimental process, with a 98% of efficiency of material. For industrial process was recommended a counterrotating twin-screw extruder with a diameter 71 mm, rpm 600, L/D 32-54, Motor kw: 132 and Torque NM: 1050. The demand of electricity was calculated based on the performance of the biocomposite at the laboratory level to scale it to industrial machines.Calculated2
Injection molding electricity demandTable 8 and 10kWhThe injection molding machine has 300 tons of pressure in the cavity, demand of 7 kWh and produce 8 lids per mold every 12s of 13.44 g of weight.Calculated2
Transport to landfill
Lid6.7E-5TkmDistance corresponds to transport the disposable lids post consume from Manizales to landfill. The distance was estimated from google maps. Data was calculated according to annual demand of lids is about 600000 units or 8 tons of material and truck capacity of 10 tons.Calculated2
Emissions
CO2Table 7kg/m3The CO2 emissions from transportation was calculated based in the Mining Energy Planning Unit, Colombia's energy emissions calculator. These values have been considered and used to modify some of the values of the Ecoinvent databases.[5]
Landfill1LidFor Discharging 1 lid, two disposals were considered, according to amount of HDPE as synthetic plastic and PLA and BF as biodegradable materials.
HDPE5.37GrLandfill of plastic wasteEcoinvent
PLA and BF8.07GrLandfill of biodegradable wasteEcoinvent

Average output of a set of standard experimental assays at lab-scale or pilot-scale.

Data were mathematically determined from experimental work or secondary data from reputable sources.

Agrosavia, Corporación Colombiana de investigación agropecuaria, 2018 Comité de cafeteros de Caldas-Manizales, 2018, and Gobernación-Caldas, 2018, Alcadía-Manizales, 2018.

Table 2

Banana fruit and banana fiber production volume for two types of cultivation (non-technified and technified) within the selected region used for the allocation at farming stage.

Agricultural productionArea (Ha)Banana fruit (ton)Fiber (ton)Rate (%)Banana (kg/ha)Fiber (kg/ha)Banana US$ millions1Fiber US$ millions2Source
Non-Technified21359235216305890.2611012.35143.1770.566.47Interview/data3 and Calculated4
Technified967253903309.7426270.05341.517.620,70
TOTAL22326260606338812499.48162.5078.187.17

US$ 0.3/kg banana.

US$ 2.1/kg fiber (UVR 3000 December 2018).

Data from various regional institutions (2018): Agrosavia, Corporación Colombiana de investigación agropecuaria; Comité de cafeteros de Caldas, Manizales; Gobernación-Caldas; Alcadía-Manizales.

The data was mathematically determined based on experimental measurements, or from secondary data such as literature.

Table 3

Soil characteristics of the studied region.

pHOrganic matterPhosphorusSulfurIronMagnesiumZincCopperBoronSource
Min4.851.734.030.0732.590.390.450.360.07Interview/ data1
Max6.385.5751.7116.88328.9618.818.4810.951.88

Agrosavia, Corporación Colombiana de investigación agropecuaria, and Comité de cafeteros de Caldas-Manizales, 2018.

Table 4

Gaseous emissions from fertilizer components.

Regions1234567UnitSource
Ammonia7.51.024.733.070.00.732.0%[6,7]
Phosphorous027.043.02.09.010.00%[6]
Potassium25.065.022.536.0---%[6]
Calcium70.07.7-----%[6]
Magnesium-1.0-----%[6]
Table 5

Composition of product and by-product.

UnitPseudostemOrganic wasteMeasured through proximate analysis
Ash (DB)1%9.3427.43Calcination at 600°C
Moisture%12.4511.09Moisture analyzer
K%2.9510.31Flame atomic absorption
Ca%1.470.46Flame atomic absorption
Mgmg/Kg1060.58233.42Flame atomic absorption
Pmg P/L473.53447.00Stannous chloride
Fat (DB)1%0.640.92Soxhlet
Protein (DB)1%0.501.06Kjeldhal
Fiber (DB)1%14.955.26Gravimetric
Carbohydrates (DB)1%74.6065.33Nitrogen-free extract

DB (dry base).

Table 6

Distance to transport pseudostem from farms to collecting center of the subregions (T1). Distance to transport banana fiber from collecting center to manufacturing plant (T2).

Sub regionT11(km)T22(km)
Magdalena124136.0
High east96108.0
North7151.0
South central800
High West9581.2
Low West5055.1

All distances are average values between farm and gathering center, mathematically determined from measured data, by using the center of gravity method.

All distances were calculated by distance between biomass collecting point and the plant, calculated using Google maps, the data was mathematically determined based on measured data, or secondary data such as literature.

Table 7

Emission factors for fuels.

Emission SpeciesCO2CH4Unit
Natural Gas1.98000.0033kg/m3
Diesel0.2837kg/m3

Data Source, Mine and Energy Planning Unit, Colombia's [5].

Table 8

Equipment specifications for banana fiber preparation

ProcessConsumptionUnitRateUnitSource
Milling265.50kWh8800kg/h[8, 9]
Dry0.06kWh/kg160kg/h[10]
Extrusion0.25kWh/kg250kg/h[11]
Injection7.00kWh300000kg/hInterview – Local company
Table 9

Amount of banana fiber, HDPE and PLA per 1 lid.

Blend (%) BF HDPE PLA1 Lid (12.9 g) BF HDPE PLA
11045451.35.85.8
22040402.75.15.1
33035353.94.54.5
44030305.13.93.9
5406005.17.80
6400605.107.8

Data was mathematically determined based on measured data, or secondary data such as literature.

Table 10

Experimental electricity demand for extrusion and injection.

Blend (%) BF HDPE PLATorque RheometerExtrusionInjectionUnit
11045450.0727.30 E-046.01E-04kWh/kg
22040400.0919.19 E-047.57E-04kWh/kg
33035350.10210.27E-048.46E-04kWh/kg
44030300.0989.98 E-048.21E-04kWh/kg
5406000.0787.89 E-046.49E-04kWh/kg
6400600.0848.53 E-047.03E-04kWh/kg

Data measured during the real process and using an instrument.

Table 11

Inventory for the unit process of cultivation stage, output 46.62 kg pseudostem to produce 1 kg (dry banana fiber). The unit processes are representative of the farming systems in Colombian selected region. “Banana {CO}|banana production| Alloc Def, U” was the LCI data source that was modified according to model parameters of the regional conditions in Table 1. Some data were changed such as occupation land, fertilization, maintenance and emissions. Technified process including irrigation and tractor use was removed and remained data were recalculated from ecoinvent.

ActivityAmountUnitPedigreeσg2Source
Product
Output pseudostem46.62kgFor 1 lid is required 0.297 kg
Resources
Occupation, permanent crop, irrigated3.16E-02m2a(1,1,1,1,1,1.1)1.1See Table 1
Transformation, from permanent crop, irrigated1.49E-03m2(1.1,1.05,1.03,1.001,1,2.2)1.238Calculated based on Ecoinvent
Transformation, to permanent crop, irrigated1.49E-03m2(1.1,1.05,1.03,1.001,1,2.2)1.238Calculated based on Ecoinvent
Carbon dioxide, in air4.15E-03kg(1.05,1,1.1,1,1,na)1.113See Table 1
Energy, gross calorific value, in biomass4.49E-02MJ(1.1,1.05,1.03,1.001,1,na)1,117Ecoinvent
Materials/fuels
Establishing orchard {GLO}| market for establishing2.07E-05(1.1,1.05,1.03,1.001,1,na)1.117Calculated based on Ecoinvent
Agricultural machinery, unspecified {RoW}| production | Alloc Def, U3.32E-05(1.1,1.05,1.03,1.001,1,na)1.117Calculated based on Ecoinvent
Agricultural machinery, tillage {RoW}| production | Alloc Def, U3.32E-05(1.1,1.05,1.03,1.001,1,na)1.117Calculated based on Ecoinvent
Urea, as N {GLO}| market for | Alloc Def, U1.49E-03kg(1,1,1,1,1,na)1See Table 1
Phosphate fertiliser, as P2O5 {GLO}| market for | Alloc Def, U4.98E-04kg(1,1,1,1,1,na)1See Table 1
Potassium chloride, as K2O {RoW}| potassium chloride production | Alloc Def, U2.16E-03kg(1,1,1,1,1,na)1See Table 1
Compost {RoW}| treatment of biowaste, composting | Alloc Rec, U1.26E-02kg(1,1,1,1,1,na)1See Table 1
Soil pH raising agent, as CaCO3 {GLO}| market for | Alloc Def, U2.74E-03kg(1,1,1,1,1,na)1See Table 1
Mowing, by motor mower {RoW}| processing | Alloc Def, U1.06E-05m3(1,1,1,1,1,na)1See Table 1
Packaging, for fertilizers or pesticides {GLO}| market for packaging, for fertilizers or pesticides | Alloc Def, U3.23E-04kg(1.1,1.1,1.03,1.001,1,na)1.148Calculated based on Ecoinvent
Land use change, perennial crop {CO}| market for land use change, perennial crop | Alloc Def, U1.67E-06ha(1.1,1.1,1.03,1.001,1,1.2)1.238Calculated based on Ecoinvent
Packaging film, low density polyethylene {GLO}| market for | Alloc Def, U1.04E-05kg(1.1,1.1,1.03,1.001,1,na)1.148Calculated based on Ecoinvent
Glyphosate {GLO}| market for | Alloc Def, U8.30E-06kg(1,1,1.1,1,1,na)1.1See Table 1
Mancozeb {GLO}| market for | Alloc Def, U2.16E-05kg(1,1,1.1,1,1,na)1.1See Table 1
Chlorothalonil {GLO}| market for | Alloc Def, U1.66E-06kg(1,1,1.1,1,1,na)1.1See Table 1
Fruit tree seedling, for planting {GLO}| market for fruit tree seedling, for planting | Alloc Def, U9.88E-07p(1.1,1.1,1.03,1.001,1,na)1.148Calculated based on Ecoinvent
Planting tree {GLO}| market for planting tree | Alloc Def, U6.30E-09p(1.1,1.1,1.03,1.001,1,na)1.148Calculated based on Ecoinvent
Emissions to air
Ammonia2.05E-06kg(1,1,1.1,1,1,1.2)1.228See Table 1
Nitrogen oxides2.51E-06kg(1.1,1.2,1.03,1.001,1,1.4)1.485Calculated based on Ecoinvent
Dinitrogen monoxide3.48E-06kg(1.1,1.2,1.03,1.001,1,1.4)1.485Calculated based on Ecoinvent
Water/m36.02E-03M3(1.1,1.2,1.03,1.001,1,na)1.148Calculated based on Ecoinvent
Emissions to water
Phosphorous (river)2.76E-03kg(1,1,1.03,1,1,1.5)1.502See Table 1
Potassium (river)3.51E-07kg(1,1,1.03,1,1,1.5)1.502See Table 1
Calcium (river)1.12E-07kg(1,1,1.03,1,1,1.5)1.502See Table 1
Magnesium (river)3.44E-09kg(1,1,1,1,1,1.5)1.50See Table 1
Water, CO (river)1.31E-03m3(1,1,1,1,1,na)125% of water of organic waste, see Table 1.
Water, CO (groundwater)3.93E-03m3(1,1,1,1,1,na)175% of water of organic waste, see Table 1.
Emissions to soil
Calcium (agricultural)1.66E-07kg(1,1,1.03,1,1,na)1.03see Table 1
Magnesium (agricultural)5.15E-09kg(1,1,1.03,1,1,na)1.03see Table 1
Waste to treatment
Postharvest residues Banana4.63E-01kg(1,1,1,1,1,na)1see Table 1 and Table 5
Table 20

Inventory for the transport stage of disposable lids to landfill, output 1 km. “Transport, truck 10-20t, EURO5, 100%LF, empty return/GLO Mass”.

ActivityAmountUnitPedigreeσg2Source
Transport to landfill1tkmFor 1 Lid is required 6.7E-05
Materials/fuels
Diesel, from crude oil, consumption mix, at refinery, 200 ppm sulphur EU-15 S System - Copied from ELCD5.98E-02kg(1.1,1,1,1,1,2)2.003Ecoinvent
Emissions to air
Carbon dioxide, fossil1.93E-06kg(1,1,1,1,1,1.1)1.05See Table 7
Model parameters and data sources for foreground processes in the lid life cycle. Sensitivity scenario was treated BF with economic allocation between banana fruit and fiber. Biocomposite composition: 40% BF, 30% HDPE and 30% PLA. LCI data source “Banana {CO}|banana production| Alloc Def, U” was improved when required according local information and conditions. Average output of a set of standard experimental assays at lab-scale or pilot-scale. Data were mathematically determined from experimental work or secondary data from reputable sources. Agrosavia, Corporación Colombiana de investigación agropecuaria, 2018 Comité de cafeteros de Caldas-Manizales, 2018, and Gobernación-Caldas, 2018, Alcadía-Manizales, 2018. Banana fruit and banana fiber production volume for two types of cultivation (non-technified and technified) within the selected region used for the allocation at farming stage. US$ 0.3/kg banana. US$ 2.1/kg fiber (UVR 3000 December 2018). Data from various regional institutions (2018): Agrosavia, Corporación Colombiana de investigación agropecuaria; Comité de cafeteros de Caldas, Manizales; Gobernación-Caldas; Alcadía-Manizales. The data was mathematically determined based on experimental measurements, or from secondary data such as literature. Soil characteristics of the studied region. Agrosavia, Corporación Colombiana de investigación agropecuaria, and Comité de cafeteros de Caldas-Manizales, 2018. Gaseous emissions from fertilizer components. Composition of product and by-product. DB (dry base). Distance to transport pseudostem from farms to collecting center of the subregions (T1). Distance to transport banana fiber from collecting center to manufacturing plant (T2). All distances are average values between farm and gathering center, mathematically determined from measured data, by using the center of gravity method. All distances were calculated by distance between biomass collecting point and the plant, calculated using Google maps, the data was mathematically determined based on measured data, or secondary data such as literature. Emission factors for fuels. Data Source, Mine and Energy Planning Unit, Colombia's [5]. Equipment specifications for banana fiber preparation Amount of banana fiber, HDPE and PLA per 1 lid. Data was mathematically determined based on measured data, or secondary data such as literature. Experimental electricity demand for extrusion and injection. Data measured during the real process and using an instrument. Inventory for the unit process of cultivation stage, output 46.62 kg pseudostem to produce 1 kg (dry banana fiber). The unit processes are representative of the farming systems in Colombian selected region. “Banana {CO}|banana production| Alloc Def, U” was the LCI data source that was modified according to model parameters of the regional conditions in Table 1. Some data were changed such as occupation land, fertilization, maintenance and emissions. Technified process including irrigation and tractor use was removed and remained data were recalculated from ecoinvent. Inventory for the pseudostem transport stage from farm to collecting center, output 1 km. The data source “Transport, passenger car, large size, natural gas, EURO 5 RoW| transport, passenger car, large size, natural gas, EURO 5 | Alloc Def, U” was selected due to emissions similar to those of current transport. Inventory for the decortication unit process, output 1 h of wet banana fiber. Process similar to “machine operation, diesel, < 18.64 kW, generators GLO”. Inventory for the washing and drying unit processes, output 1 kg banana fiber. Inventory for banana fiber transport from collecting center to transformation company, output 1 tkm. "Transport, light commercial truck, diesel powered, Southeast/tkm/RNA". Inventory for the milling unit process, 1 kg of banana fiber. Inventory for the unit process scenarios for chemically treated banana fiber, output 1 kg. Inventory for the drying unit process, 1 kg of banana fiber. Inventory for the extrusion unit process, 1 kg of biocomposite. Scenario: 40% banana fiber, 30% HDPE and 30% PLA. Production by extrusion and thermoforming of plastic sheets. {CA-QC}| production | Alloc Def, U and Injection molding {CA-QC}|, injection molding | Alloc Def, U. Inventory for the transport stage of disposable lids to landfill, output 1 km. “Transport, truck 10-20t, EURO5, 100%LF, empty return/GLO Mass”.

Experimental design, materials, and methods

The parameters and inventory data of coffee jar lids were generated in three stages, cultivation of banana, fiber and lid production. Data on the cultivation stage were collected from local government and regional literature. Data on fiber production were obtained from a pilot process using approximately 1.8 tons of pseudostem collected from three farms. The banana fiber was extracted by a fiber decorticator, washed and dried. Data regarding material flows were measured with an industrial balance. Chemical components of fiber and residue were measured through proximate analysis. Transport distances between locations of the different life cycle stages were taken from Google maps and the fuel emissions from regionalized inventories [2]. The lid production was conducted at laboratory scale, the fibers were milled and chemically treated. Mass balance and time were taken and calculated. Six blends of Poly (lactic acid), PLA (0 – 60%), High Density Polyethylene, HDPE (0 – 60%), and Banana Fiber, BF (10-40%) were made in a torque rheometer as experimental process and then injected. Data on mass, energy and machine characteristics were recorded and used to calculate data for industrial machines.

Unit processes and LCI data

The information given here includes all input and outputs flows from each process throughout the biochar life cycles constructed using model parameters given in Section 3. Pedigree criteria and subsequent geometric standard deviations squared (σ g2) underlying uncertainty analysis were described in detail in Rodríguez et al. (2020) [1].
SubjectEnvironmental Engineering
Specific subject areaLife Cycle Assessment
Type of dataTable
How data were acquiredData related to the agricultural production of the raw materials, as well as transport to the factory, were obtained by means of direct questions to the appropriate technologist or responsible of the concerned stages. Transformation processes data were taken from characterization assays of materials and products, material and energy balances from laboratory and pilot tests. Regional reports, scientific literature, databases (Ecoinvent 3.3), personal communications with stakeholders and own calculations were also used to consolidate data.
Data formatRaw and processed.
Parameters for data collectionRepresentative samples selected to characterize materials, mass and energy balance of unit processes. Data collected on-site or extracted from Ecoinvent 3.3 by using the software program SimaPro 8.3 (PRe-Consultants, the Netherlands).
Description of data collectionMuch of primary data for the coffee jar lids life cycle was collected directly from real processes at laboratory and pilot scale. Supplementary primary data were collected via face-to-face, telephone and email communication and interviews with stakeholders. Secondary data were generated through trustworthy site visits, technical and academic literature and regional database analysis.
Data source locationInstitution: Universidad Nacional de Colombia sede ManizalesCity: ManizalesCountry: Colombia
Data accessibilityWith the article
Related research articleL.J. Rodríguez, S. Fabbri, C.E. Orrego, M. Owsianiak, Comparative life cycle assessment of coffee jar lids made from biocomposites containing poly(lactic acid) and banana fiber, J. Environ. Manage., 2020, In Press [1].
Table 12

Inventory for the pseudostem transport stage from farm to collecting center, output 1 km. The data source “Transport, passenger car, large size, natural gas, EURO 5 RoW| transport, passenger car, large size, natural gas, EURO 5 | Alloc Def, U” was selected due to emissions similar to those of current transport.

ActivityAmountUnitPedigreeσg2Source
Product
Transport 11kmFor 1 Lid is required 1.9,E-03 km
Materials/fuels
Natural gas, high pressure {RoW}| market for | Alloc Def, U6.25E-02m3(1.1,1,1,1,1,2)2See Table 1
Emissions to air
Carbon dioxide, fossil1.24E-06kg(1,1,1,1,1,1.05)1.05See Table 7
Methane2.05E-09kg(1,1,1,1,1,1.5)1.5See Table 7
Table 13

Inventory for the decortication unit process, output 1 h of wet banana fiber. Process similar to “machine operation, diesel, < 18.64 kW, generators GLO”.

ActivityAmountUnitPedigreeσg2Source
Product
Output wet Banana Fiber decorticated1hFor 1 lid is required 1.15 sec
Materials/fuels
Diesel {RoW}| market for | Alloc Def, U4.82E-02kg(1.1,1,1,1,1,2)2.003See Table 1 diesel density 832kg/m3
Emissions to air
Carbon dioxide1.54E-00kg(1,1,1,1,1,1.1)1.05See Table 1 and Table 7
Emissions to water
Water, CO4.10E-02m3(1,1,1,1,1,na)1Calculated 88% of pseudostem is water
Table 14

Inventory for the washing and drying unit processes, output 1 kg banana fiber.

ActivityAmountUnitPedigreeσg2Source
Product
Output Banana Fiber washed and Dried1kgFor 1 lid, BF is 6.38E-03 kg
Resources
Water, river, CO2.80E-02m3(1,1,1,1,1,na)1See Table 1
Emissions to air
Water/m34.32E-03m3(1,1,1,1,1,na)1Calculated 82% of wet fiber is water
Emissions to water
Water, CO2.80E-03m3(1,1,1,1,1,na)1Calculated 10% of used water is discarded
Table 15

Inventory for banana fiber transport from collecting center to transformation company, output 1 tkm. "Transport, light commercial truck, diesel powered, Southeast/tkm/RNA".

ActivityAmountUnitPedigreeσg2Source
Product
Transport 21tkmFor lid is required 5.48,E-04 km
Materials/fuels
Diesel, at refinery/l/US0.26l(1.1,1,1,1,1,2)2.003See Table 1
Emissions to air
Carbon dioxide, fossil70.03E-05kg(1,1,1,1,1,1.1)1.05See Table 7
Table 16

Inventory for the milling unit process, 1 kg of banana fiber.

ActivityAmountUnitPedigreeσg2Source
Product
Output Banana Fiber Milled1kgFor 1 Lid is required 5.80,E-03 of BF
Electricity/heat
Electricity, low voltage {BR}| market for | Alloc Def, U3.25E-02kWh(1.1,1.1,1,1.02,1.2,na)1.256See Table 1 and 8
Chipper, stationary, electric {GLO}| market for | Alloc Def, U1.48E-06p(1.2,1.1,1,1.001,1.2,na)1.316See Table 1 and 8
Table 17

Inventory for the unit process scenarios for chemically treated banana fiber, output 1 kg.

ActivityAmountUnitPedigreeσg2Source
Product
Output Banana Fiber treated1kgFor 1 Lid is required 5.80E-03 of BF
Resources
Water, well, in ground, CO2.16E-03m3(1,1,1,1,1.2,na)1.2Measured
Acetic anhydride {RoW}| market for | Alloc Def, U1.00E-02kg(1,1,1,1,1.2,na)1.2Calculated using data in Table 1 and Table 9. Acetic anhydride density 1.08 g/cm³
Epichlorohydrin {GLO}| market for | Alloc Def, U9.00E-03kg(1,1,1,1,1.2,na)1.2Calculated using data in Table 1 and Table 9. Epichlorohydrin density 1.18 g/cm³
Acetone, liquid {GLO}| market for | Alloc Def, U9.00E-02kg(1,1,1,1,1.2,na)1.2Calculated using data in Table 1 and Table 9. Acetone density 784 kg/m³
Packaging glass, white {GLO}| market for | Alloc Def, U1.70E-03kg(1,1,1,1,1.2,na)1.2Calculated
Emissions to air
Water/m32.14E-04m3(1,1,1,1,1.2,na)1.2Measured
Waste to treatment
Wastewater, average {Europe without Switzerland}| treatment of wastewater, average, capacity 1E9l/year | Alloc Def, U1.93E-03m3(1.2,1.1,1.1,1.1,2,na)2.261Measured
Table 18

Inventory for the drying unit process, 1 kg of banana fiber.

ActivityAmountUnitPedigreeσg2Source
Product
Output Banana Fiber Dried1kgFor 1 Lid is required 5.20E-03 of BF
Electricity, low voltage {BR}| market for | Alloc Def, S6.00E-02kWh(1.1,1.1,1,1.02,1.2,na)1.256See Table 1 and 8
Technical wood drying facility {RoW}| construction | Alloc Def, U1.87E-07p(1.2,1.1,1,1.001,1.2,na)1.316See Table 1 and 8
Emissions to air
Water/m39.33E-05m3(1,1,1,1,1,na)1Measured
Table 19

Inventory for the extrusion unit process, 1 kg of biocomposite. Scenario: 40% banana fiber, 30% HDPE and 30% PLA. Production by extrusion and thermoforming of plastic sheets. {CA-QC}| production | Alloc Def, U and Injection molding {CA-QC}|, injection molding | Alloc Def, U.

ActivityAmountUnitPedigreeσg2Source
Product
Production of lids1lidBlend 40% BF 30% HDPE and 30% PLA
Extrusion
Materials
Polyethylene, high density, granulate {GLO}| market for | Alloc Def, U3.90E-03kg(1,1,1,1,1,na)1Ecoinvent see Table 1
Polylactide, granulate {GLO}| market for | Alloc Def, U3.90E-03kg(1,1,1,1,1,na)1Ecoinvent see Table 1
Maleic anhydride | market for | Alloc Def, U1.12E-03kg(1,1,1,1,1,na)1Ecoinvent see Table 1
Banana Fiber5.10E-03kg(1,1,1,1,1,na)1Ecoinvent see Table 1
Electricity/heat
Electricity, low voltage {BR}| market for | Alloc Def, U9.98E-04kWh(1.1,1,1,1.02,1.2,na)1.21See Table 8 and 10
Injection molding
Electricity/heat
Electricity, low voltage {BR}| market for | Alloc Def, U8.21E-04kWh(1.1,1,1,1.02,1.2,na)1.21See Table 8 and 10
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1.  Comparative life cycle assessment of coffee jar lids made from biocomposites containing poly(lactic acid) and banana fiber.

Authors:  L Joana Rodríguez; Serena Fabbri; Carlos E Orrego; Mikołaj Owsianiak
Journal:  J Environ Manage       Date:  2020-04-18       Impact factor: 6.789

  1 in total

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