| Literature DB >> 32368894 |
Lei Liao1, Wang Xiao1, Mervin Zhao1, Xuanze Yu1, Haotian Wang1, Qiqi Wang1, Steven Chu2,3, Yi Cui4,5.
Abstract
The coronavirus disease 2019 (COVID-19) pandemic has led to a major shortage of N95 respirators, which are essential for protecting healthcare professionals and the general public who may come into contact with the virus. Thus, it is essential to determine how we can reuse respirators and other personal protective equipment in these urgent times. We investigated multiple commonly used disinfection schemes on media with particle filtration efficiency of 95%. Heating was recently found to inactivate the virus in solution within 5 min at 70 °C and is among the most scalable, user-friendly methods for viral disinfection. We found that heat (≤85 °C) under various humidities (≤100% relative humidity, RH) was the most promising, nondestructive method for the preservation of filtration properties in meltblown fabrics as well as N95-grade respirators. At 85 °C, 30% RH, we were able to perform 50 cycles of heat treatment without significant changes in the filtration efficiency. At low humidity or dry conditions, temperatures up to 100 °C were not found to alter the filtration efficiency significantly within 20 cycles of treatment. Ultraviolet (UV) irradiation was a secondary choice, which was able to withstand 10 cycles of treatment and showed small degradation by 20 cycles. However, UV can potentially impact the material strength and subsequent sealing of respirators. Finally, treatments involving liquids and vapors require caution, as steam, alcohol, and household bleach all may lead to degradation of the filtration efficiency, leaving the user vulnerable to the viral aerosols.Entities:
Keywords: COVID-19; N95 reuse; aerosol; disinfection; personal protective equipment
Mesh:
Year: 2020 PMID: 32368894 PMCID: PMC7202248 DOI: 10.1021/acsnano.0c03597
Source DB: PubMed Journal: ACS Nano ISSN: 1936-0851 Impact factor: 15.881
Figure 1Transmission of SARS-CoV-2 through viral aerosols. Image of SARS-CoV-2 courtesy of the CDC.
Figure 2Meltblown fabrics in N95 FFRs. (A) Peeling apart a representative N95 FFR reveals multiple layers of nonwoven materials. (B) Scanning electron microscope (SEM) cross-section image reveals the middle meltblown layer has thinner fibers with thickness around 300 μm. (C) SEM image of meltblown fibers reveals a complicated randomly oriented network of fibers, with diameters in the range of ∼1–10 μm. (D) Schematic illustration of meltblown fibers (left) without and (right) with electret charging. In the left figure, smaller particles are able to pass through to the user, but particles are electrostatically captured in the case of an electret (right).
One-Time Disinfection Treatment on a Meltblown Fabrica
| treatment | mode of application | treatment time (min) | filtration efficiency (%) | pressure drop (Pa) |
|---|---|---|---|---|
| initial samples | 96.52 ± 1.37 | 8.7 ± 1.0 | ||
| dry heat (75 °C) | static-air oven | 30 | 96.67 ± 0.65 | 6.0 ± 1.0 |
| steam | beaker of boiling water | 10 | 95.16 ± 0.73 | 9.0 ± 1.0 |
| ethanol (75%) | immersion and air dry | until dry | 56.33 ± 3.03 | 7.7 ± 0.6 |
| chlorine-based (2%) | light spray and air dry | 5 | 73.11 ± 7.32 | 9.0 ± 1.0 |
| UVGI (254 nm, 8 W) | sterilization cabinet | 30 | 95.50 ± 1.59 | 7.0 ± 0.0 |
The data from the initial samples displayed here are used throughout the remainder of the text and represent the mean and standard deviation from 30 samples. For all other data here, three samples were used for each initial treatment.
Figure 3The 10 treatment cycle evolution of filtration characteristics. (A) Efficiency evolution where it is clear that steam treatment results in a degradation of efficiency. (B) Pressure drop evolution where it is not apparent that any structure or morphology change has occurred in the meltblown fabrics.
Figure 4Temperature and humidity evolution of meltblown and FFR filtration characteristics. (A, B) Evolution of meltblown fabrics’ filtration characteristics at 85 °C under different humidities, efficiency (A) and pressure drop (B). (C, D) Evolution of filtration characteristics on a meltblown fabric under 85 °C, 30% RH, efficiency (C) and pressure drop (D). (E, F) Evolution of the filtration characteristics on an N95-level FFRs with 85 °C, under 30% and 100% RH (measured at a flow rate of 85 L/min), efficiency (E) and pressure drop (F). The left-to-right of all FFR brands is as follows: (1) initial (leftmost, solid pattern, tested in ambient conditions), (2) 85 °C, 30% RH 10 cycles, (3) 85 °C, 30% RH 20 cycles, (4) 85 °C, 100% RH 10 cycles, and (5) 85 °C, 100% RH 20 cycles. (G, H) Temperature dependence of meltblown fabrics’ filtration characteristics over 20 cycles with RH < 30%, efficiency (G) and pressure drop (H).
Figure 5Effect of UVGI on meltblown filtration characteristics. (A) Efficiency of meltblown fabric that slightly changes after 10 cycles of UVGI. (B) Pressure drop after UVGI treatments remains similar. The larger error bar in the initial data is due to the meltblown fabric originating from various locations on the roll, whereas the meltblown fabrics used in the treatment originated from a similar location on the roll.