| Literature DB >> 32344517 |
Xiaolong Tian1, Shuang Han1, Qianxiao Zhuang1, Huiguang Bian1, Shaoming Li1,2, Changquan Zhang1, Chuansheng Wang1,2, Wenwen Han1,2,3.
Abstract
Carbon fiber significantly enhances the mechanical, thermal and electrical properties of rubber composites, which are widely used in aerospace, military, national defense and other cutting-edge fields. The preparation of a high-performance carbon fiber rubber composite has been a research hotspot, because the surface of carbon fiber is smooth, reactive inert and has a poor adhesion with rubber. In this paper, a high-performance rubber composite is prepared by mixing dopamine-modified staple carbon fiber with natural latex, and the mechanisms of modified carbon fiber-reinforced natural latex composite are explored. The experimental results show that the surface-modified staple carbon fiber forms uniform and widely covered polydopamine coatings, which significantly improve the interface adhesion between the carbon fiber and the rubber matrix. Meanwhile, when the concentration of dopamine is 1.5 g/L and the staple carbon fiber is modified for 6h, the carbon fiber rubber composite shows excellent conductivity, thermal conductivity, and dynamic mechanical properties, and its tensile strength is 10.6% higher than that of the unmodified sample.Entities:
Keywords: dopamine; natural rubber latex; reinforcement mechanism; rubber composite; surface modification of staple carbon fiber
Year: 2020 PMID: 32344517 PMCID: PMC7240523 DOI: 10.3390/polym12040988
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.329
Figure 1The processing of carbon fiber-reinforced rubber composites (CFRCs).
Experimental scheme.
| Sample Number | Rubber | Dopamine 1 Modified CF Process | |
|---|---|---|---|
| Dopamine Concentration (g/L) | Processing Time (h) | ||
| A | NR | 0 | 0 |
| B | NRL | 0 | 0 |
| C | NRL | 0.5 | 2 |
| D | NRL | 1 | 2 |
| E | NRL | 1.5 | 2 |
| F | NRL | 2 | 2 |
| G | NRL | 1.5 | 4 |
| H | NRL | 1.5 | 6 |
| I | NRL | 1.5 | 8 |
1 Dopamine purchased in Shanghai Aladdin Biochemical Technology Co., Ltd., Shanghai, China.
Compound formulation and suppliers.
| Component | Formulation (phr) | Suppliers |
|---|---|---|
| NR/NRL | 100 | Von Bundit Co. Ltd., Phuket, Thailand |
| CF 1 | Variable | Toray Co., Ltd., Tokyo, Japan, Tyle: T700s, Diameter: 7 μm, Length: 3 mm |
| Zin Oxide | 5 | Hebei Shijiazhuang Zinc Oxide Factory, Shijiazhuang, China |
| Adhesive RA65 | 1.5 | Wuxi Huasheng Rubber New Material Technology Co., Ltd., Wuxi, China |
| Carbon black N326 | 40 | Jiangxi Black Cat Carbon Black Co., Ltd., Jiangxi, China |
| Stearic acid | 2 | Fengyi Grease Technology (Tianjin, China) Co., Ltd., China |
| Anti-aging agent 4020 | 2 | Shandong shangshun Chemical Co., Ltd., Weifang, China |
| Resin SL3020 | 1 | Sino Legend (China) Chemical Company Ltd., Suzhou, China |
| Accelerator CZ | 1.5 | Shandong shangshun Chemical Co., Ltd., Weifang, China |
| Sulfur | 1.5 | ChaoyangTianming Industry and Trade Co., Ltd., Beijing, China |
1 CF is purchased from Toray Co., Ltd., Tokyo, Japan, without laboratory sizing and surface treatment.
Figure 2The adhesion interface between the CF and rubber matrix.
Figure 3The formation process of the polydopamine layer.
Figure 4SEM pictures of CF in natural rubber (NR) and natural rubber latex (NRL): (a) SEM pictures of NRL/CF; (b) SEM pictures of NR/CF; (c) SEM pictures of NRL/CF; (d) SEM pictures of NR/CF.
Figure 5SEM picture of composites of CF modified by different concentration of dopamine. (a) The concentration of dopamine was 0 g/L; (b) the concentration of dopamine was 0.5 g/L; (c) the concentration of dopamine was 1 g/L; (d) the concentration of dopamine was 1.5 g/L; (e) the concentration of dopamine was 2 g/L; (f) the concentration of dopamine was 2.5 g/L.
Figure 6SEM picture of composites of CF modified by different processing times of dopamine. (a) The processing time of dopamine was 2 h; (b) the processing time of dopamine was 4 h; (c) the processing time of dopamine was 6 h; (d) the processing time of dopamine was 8 h;
Processing properties of composite materials.
| Test Item | A | B | C | D | E | F | G | H | I |
|---|---|---|---|---|---|---|---|---|---|
| tc10/min | 3:54 | 1:58 | 2:33 | 2:29 | 2:32 | 2:27 | 3:29 | 3:23 | 3:46 |
| tc90/min | 8:26 | 7:47 | 6:10 | 5:54 | 5:59 | 5:51 | 8:35 | 7:35 | 8:06 |
| 2.04 | 1.95 | 2.01 | 2.46 | 2.48 | 2.32 | 2.40 | 2.57 | 2.43 | |
| 17.28 | 16.03 | 16.23 | 16.63 | 16.98 | 16.22 | 16.78 | 17.24 | 17.05 | |
| 15.24 | 14.08 | 14.22 | 14.23 | 14.50 | 13.90 | 14.38 | 14.67 | 14.26 | |
| ML(1 + 4)100 °C | 44.5 | 47.3 | 47.2 | 46.9 | 47.0 | 47.2 | 48.1 | 48.0 | 47.7 |
The physical and mechanical properties of composites.
| Test Item | A | B | C | D | E | F | G | H | I |
|---|---|---|---|---|---|---|---|---|---|
| Hardness/° | 64 | 65 | 65 | 66 | 66 | 66 | 66 | 66 | 67 |
| TS 100% 1/MPa | 3.21 | 2.97 | 3.01 | 2.93 | 3.15 | 2.97 | 2.64 | 2.68 | 2.35 |
| TS 300% 2 /MPa | 12.80 | 12.5 | 12.38 | 12.47 | 12.72 | 12.43 | 13.23 | 13.81 | 11.90 |
| TS 3/MPa | 24.78 | 24.8 | 24.42 | 25.75 | 26.15 | 25.44 | 26.42 | 27.45 | 26.13 |
| Elongation at break/% | 510.36 | 490.04 | 552.96 | 519.68 | 544.44 | 550.52 | 490.84 | 509.91 | 524.16 |
| Resilience/% | 71.98 | 71.84 | 70.87 | 71.24 | 71.98 | 71.46 | 72.03 | 71.99 | 72.14 |
| Abrasion/cm−3 | 0.139 | 0.140 | 0.151 | 0.148 | 0.140 | 0.142 | 0.141 | 0.139 | 0.140 |
| Volume resistivity/Ω·cm | 1.04 × 106 | 4.71 × 107 | 2.52 × 107 | 2.62 × 106 | 1.02 × 107 | 1.61 × 107 | 1.01 × 107 | 1.54 × 107 | 2.8 × 108 |
1 Tensile stress at 100% elongation (TS 100%); 2 tensile stress at 300% elongation (TS 300%); 3 tensile strength (TS).
Figure 7Thermal conductivity of composites: (a) effect of CF modified with different concentrations of dopamine on thermal conductivity of composites; (b) effect of processing time of dopamine-modified CF on thermal conductivity of composites.
The test results of Payne effect of composites.
| A | B | C | D | E | F | G | H | I | |
|---|---|---|---|---|---|---|---|---|---|
| 513.25 | 421.13 | 851.28 | 963.64 | 765.4 | 759.94 | 396.5 | 390.44 | 385.63 | |
| 241.47 | 221.9 | 346.54 | 382.96 | 344.6 | 338.82 | 238.47 | 229.98 | 252.97 | |
| 271.78 | 199.23 | 504.74 | 580.68 | 420.8 | 421.12 | 158.03 | 160.46 | 132.7 |
Figure 8Viscoelasticity curve of composite: (a) viscoelasticity curve of CF with natural rubber and natural latex; (b) viscoelasticity curve of composites with CF modified by different concentrations of dopamine; (c) viscoelasticity curve of composites with CF modified by different processing times of dopamine.
Figure 9tanδ-T Curve of composites: (a) tanδ-T Curve of CF in natural rubber and natural latex; (b) tanδ-T Curve composites of CF modified by different concentration of dopamine; (c) tanδ-T Curve of composites of CF modified by different processing time of dopamine.