Yongqing Bai1, Shaoqun He2,3, Yue Lian1, Tiantian Yu3, Caili Dai2, Jing Zhao1, Huaihao Zhang1. 1. School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002, P. R. China. 2. School of Petroleum Engineering, China University of Petroleum, Qingdao 266580, P. R. China. 3. Research Institute of Petroleum Engineering and Technology, Shengli Oilfield Company, SINOPEC, Dongying 257000, P. R. China.
Abstract
In-depth profile control is a great challenge for high-efficiency oil displacement by water flooding. In this work, a shear-responsive self-lubricating hydrogel FPP-0.5, by combining the thixotropic FT (N-fluorenylmethoxycarbonyl-l-tryptophan) supramolecular network with high-strength PAM-PAANa (PAM: polyacrylamide, PAANa: sodium polyacrylate) polymer network, was synthesized and applied for in-depth profile control in water flooding. The disassembly of the FT supramolecular network induced by shear force, accompanied by the formation of a lubricating layer on the gel surface, gives FPP-0.5 gel self-lubricating function. Meanwhile, the PAM-PAANa polymer network, as a protective scaffold for the FT network, endows FPP-0.5 with high strength, making it difficult to be broken by water flow. Moreover, the shear responsiveness enables FPP-0.5 to adjust its own strength and self-lubricating performance according to the different stages of the profile control process, so as to realize dynamic profile control. From oil displacement results, in comparison to the PAM-PAANa gel, the plugging rate, water flooding volume sweep efficiency, and oil recovery of FPP-0.5 were improved by 83.1, 155.4, and 34.0%, respectively, up to 86.6, 83.5, and 71.3%, indicating its better in-depth profile control ability.
In-depth profile control is a great challenge for high-efficiency oil displacement by water flooding. In this work, a shear-responsive self-lubricating hydrogel FPP-0.5, by combining the thixotropic FT (N-fluorenylmethoxycarbonyl-l-tryptophan) supramolecular network with high-strength PAM-PAANa (PAM: polyacrylamide, PAANa: sodium polyacrylate) polymer network, was synthesized and applied for in-depth profile control in water flooding. The disassembly of the FT supramolecular network induced by shear force, accompanied by the formation of a lubricating layer on the gel surface, gives FPP-0.5 gel self-lubricating function. Meanwhile, the PAM-PAANa polymer network, as a protective scaffold for the FT network, endows FPP-0.5 with high strength, making it difficult to be broken by water flow. Moreover, the shear responsiveness enables FPP-0.5 to adjust its own strength and self-lubricating performance according to the different stages of the profile control process, so as to realize dynamic profile control. From oil displacement results, in comparison to the PAM-PAANa gel, the plugging rate, water flooding volume sweep efficiency, and oil recovery of FPP-0.5 were improved by 83.1, 155.4, and 34.0%, respectively, up to 86.6, 83.5, and 71.3%, indicating its better in-depth profile control ability.
Channeling is one of the
main problems reducing water flooding
performance. With increasing water flooding rounds as well as fracturing
or acidizing implementation, amounts of crude oil were displaced in
shallow formation, forming a high-permeability layer with largely
increased fractures, thus significantly enhancing the in-layer and
interlayer heterogeneity of reservoirs.[1−3] The subsequent water
flow generally passes through a high-permeability layer by water channeling,
or leaks through formation fractures, rather than entering into deep
formation with high oil saturation, leading to a decrease of subsequent
water flooding performance.[1,2] To solve this problem,
many inorganic (e.g., cement,[4] clay,[5] etc.) and organic materials (e.g., hydrogel,[6,7] chemical-modified starch,[8] etc.) were
developed to plug formation channels. Herein, gel is one of the most
popular and effective profile control agents in organic materials.
At present, the commonly used gel profile control agents are composed
of hydrophilic polymers by chemical cross-linking, such as polyacrylamide–hexamethylenetetramine–hydroquinone
(PAM–HMTA–HQ),[9,10] gels with asphalt particles
(GAP),[11] and PAM–poly(acrylic acid)
(PAA).[12] As for these gel systems, gel
mechanical property and plugging performance were improved by adding
reinforcing fillers (e.g., HMTA–HQ,[13] DDSB,[8] asphalt nanoparticles,[11,14] etc.) to generate and strengthen covalent bonds, hydrogen bonds,
and van der Waals force between polymer chains and additive molecules.However, due to the strong adhesion between the traditional polymer
gel and the formation rock surface, their friction is also great,
thus causing some deficiencies of gel in-depth profile control. These
problems are as follows: (1) High frictional resistance results in
a poor macroscopic in-depth profile control ability of gel. With the
prolongation of water flooding, part of crude oil in deep formation
is driven out, and a new “high permeable intermediate layer”
in low-permeability zones is formed.[15] Because
of the high friction force, the gel, mainly concentrated in the large
channels of the high-permeability layer, is difficult to migrate in
formation and freely access the low-permeability layer and in-layer
microchannels (Figure a), resulting in a poor plugging performance for the high permeable
intermediate layer and low subsequent water flooding effect.[9,16] (2) High friction force brings about a low microscopic sweep efficiency
of water flooding. It also causes inferior injectivity and migration
ability of gel, not only making water leakage from some large channels
not being blocked by gel, but also the gel is hard to migrate into
microchannels and slits to displace oil in them. Meanwhile, owing
to the high viscosity and strong adhesion, a polymer gel is easy to
be broken through to produce viscous fingering and channeling (Figure a), hence reducing
the oil displacement efficiency.[13,17]
Figure 1
Schematic diagram
of the gel profile control mechanism: (a) polymer
gel and (b) FPP supramolecular gel.
Schematic diagram
of the gel profile control mechanism: (a) polymer
gel and (b) FPP supramolecular gel.To solve the above-mentioned problems, in this work, a novel self-lubricating
hydrogel FT–PAM–PAANa (FPP), by introducing a shear-responsive
supramolecular FT network into a chemically cross-linked polymer gel
PAM–PAANa (FT: N-fluorenylmethoxycarbonyl-l-tryptophan, PAM: polyacrylamide, PAANa: sodium polyacrylate),
was synthesized to efficiently decrease the friction between the gel
and rock surface in formation. To be specific, the thixotropic FT
supramolecular network ruptures, degrades into a lubricating fluid,
triggered by external shear force, and then weeps out to the gel surface
to form a lubricating layer with an ultralow friction coefficient
between the gel and rock surface.[18,19] As a result,
FPP gel is endowed with self-lubricating ability and displays a piston-like
movement driven by water flow in the formation channel, so as to increase
the oil displacement efficiency (Figure b). Compared to traditional polymer gels,
low-friction FPP gels have the following advantages in reservoir profile
control. (1) FPP, easy to migrate in formation channels, can quickly
enter into deep formation and effectively plug the high permeable
intermediate layer, thus to improve gel in-depth profile control performance.
(2) FPP can be facilely pushed into formation slits and microchannels
by water flow to drive out the residual oil, largely enhancing water
flooding sweep efficiency (Figure b). (3) The shear responsiveness of FPP enables it
to dynamically adjust its strength and self-lubricating property according
to profile control requirements from different displacement stages
and reservoir areas, thus realizing dynamic profile control.
Results and Discussion
FPP Gel Characterization
The shear-responsive
self-lubricating composite gel FPP, with FT and PAM–PAANa forming
a parallel staggered network, was prepared by a one-pot reaction.
To be specific, benzene proton resonances (FPP: 7.17–7.83 ppm,
FT: 7.19–7.74 ppm; Figure a), its skeleton vibration band (FPP: 1562 cm–1, FT: 1526 cm–1; Figure b), and out-of-plane vibration band (FPP:
782 cm–1, FT: 762 cm–1; Figure b) simultaneously
appeared in 1H nuclear magnetic resonance (NMR) and Fourier
transform infrared (FTIR) spectra as for FT and FPP gel, respectively.
However, methylene protons (1.07 ppm, Figure a), carbon (36.07 ppm, Figure c) resonances, and methine carbon resonance
(45.51 ppm, Figure c) of PAM–PAANa only appeared in the NMR spectra of FPP gel,
without FT gel, indicating the existence of PAM–PAANapolymer
chain and benzene structure from FT in FPP. Meanwhile, the appearance
of fluorenylmethoxycarbonyl (Fmoc) methylene proton resonance (FPP:
4.27 ppm, FT: 4.32 ppm, Figure a), tryptophan methylene proton (FPP: 3.53 ppm, FT: 3.24 ppm, Figure a), carbon (FPP:
18.67 ppm, FT: 16.82 ppm, Figure c) resonance, and methine carbon resonance (FPP: 53.27
ppm, FT: 57.40 ppm, Figure c) in the 1H NMR and 13C NMR spectra
of FPP evidence the successful introduction of FT into the FPP gel.
Furthermore, the emergence of diffraction peaks in the X-ray diffraction
(XRD) pattern of FPP (Figure d), corresponding to π–π stacking (FPP:
20.8°, FT: 21.6°) and hydrogen-bond (FPP: 16.7°, FT:
16.1°) interactions from the FT network, indicates FT self-assembly
into the supramolecular network in the FPP gel. In a word, the results
of 1H NMR, 13C NMR, FTIR, and XRD analyses showed
that the one-pot reaction had completed to obtain the FPP gel, with
the FT supramolecular network being successfully introduced into the
PAM–PAANa network.
Figure 2
Gel samples’ characterization: (a) 1H NMR, (c) 13C NMR spectra, and (d) XRD patterns
of FT and FPP gels; (b)
FTIR spectra of FT, PAM–PAANa, and FPP gels.
Gel samples’ characterization: (a) 1H NMR, (c) 13C NMR spectra, and (d) XRD patterns
of FT and FPP gels; (b)
FTIR spectra of FT, PAM–PAANa, and FPP gels.
Effect of FT Concentration on FPP Friction
Property
From Figure a,b, the FT addition in PAM–PAANa gel can significantly
reduce the friction force and friction coefficient between the gel
and solid surfaces. With FT concentration increasing, surface friction
of the FPP gel first decreased and then became stable. Accordingly,
the optimum FPP was chosen to be FPP-0.5, corresponding to the smallest
friction force, friction coefficient, and FT concentration. Its friction
force and friction coefficient were, respectively, reduced by 52.13
and 51.85% (low to 1.80 mN and 0.026) compared to the PAM–PAANa
gel, indicating that the FPP-0.5 gel has better self-lubricating properties.
Because of the FT supramolecular network with strong thixotropy,[19] it can break into fragments and monomers (Figure c) under external
shear, which transforms the FT gel structure into sol (Figure a(i)). Then, removing shear
force and leaving the FT sol standing for a period of time (15–30
min), the FT supramolecular network can recover itself (Figure a(i)) and regenerate gel.[19,23] Therefore, the strong friction between the FPP gel and solid surfaces
makes the FT supramolecular network in FPP disassembled into fragments
and monomers, which then combines with water molecules to form sol.[18] Thereafter, the sol weeps out on gel surface
to produce a lubricating layer (Figure a(ii)), largely decreasing the gel surface friction
and endowing the self-lubricating function to the FPP gel.[18] In addition, comparing frequency sweep results
of gel samples, it shows that: (1) Within the sweep frequency range,
gel–sol transition does not occur in PAM–PAANa gel (Figure b). (2) With FT concentration
increasing, the gel–sol transition frequency of FPP gels, larger
than that of the FT gel, first decreased and then tended to be unchanged
(Figure b,d), proving
that a better self-lubricating property and mobility can be acquired
by increasing FT concentration appropriately. Meanwhile, the FT supramolecular
network displays aggregation-induced emission property in the fluorescence
spectrum. Accordingly, its broken network will reduce the fluorescence
intensity of the spectral peak.[19,24] From Figure c,d, with the increase of FT
concentration, the FT network fluorescence peak (at 367 nm) intensity
first increases and then tends to be stable. Hence, an effective reinforcement
of the FT supramolecular network and a good self-lubricating performance
of FPP can be acquired by properly increasing FT addition.
Figure 3
Gel self-lubricating
property analysis: (a, b) gel friction force
and coefficient versus FT concentration and (c) schematic diagram
of gel supramolecular network thixotropy.
Figure 4
(a) (i)
Schematic diagram of FT gel thixotropy and (ii) shear-responsive
self-lubrication, (b) frequency sweep results of FPP, PAM–PAANa,
and FT gel in rheological analysis, (c) fluorescence emission spectra
of FPP and FT gel, and (d) gel–sol transition frequency and
FT network fluorescence peak (at 367 nm) intensity versus FT concentration.
Gel self-lubricating
property analysis: (a, b) gel friction force
and coefficient versus FT concentration and (c) schematic diagram
of gel supramolecular network thixotropy.(a) (i)
Schematic diagram of FT gel thixotropy and (ii) shear-responsive
self-lubrication, (b) frequency sweep results of FPP, PAM–PAANa,
and FT gel in rheological analysis, (c) fluorescence emission spectra
of FPP and FT gel, and (d) gel–sol transition frequency and
FT network fluorescence peak (at 367 nm) intensity versus FT concentration.
Effect of FT Concentration
on FPP Mechanical
Property
Loss tangent tan δ (tan δ
= G″/G′), an important
parameter for judging fluid type, can be used to characterize the
solidlike property of a gel. A larger tan δ value represents
a weaker solidlike structure and a stronger mobility of a gel.[25−27] From Figure g–i,
due to the addition of FT, the PAM–PAANa gel elastic modulus
(G′) decreases to some extent with its tan δ
increasing obviously. As the FT concentration rises, the FPP gel G′ decreases slowly and then rapidly, and its tan δ
enlarges gradually, indicating a reduced strength, while an improved
mobility of PAM–PAANa gel induced by FT addition. The reasons
for the above results are as follows. (1) FT addition can decrease
PAM–PAANa network strength. With the rise of FT addition, the
PAM–PAANa gel network became looser (Figure a–c), and the connection among gel
colloidal particles was weakened (Figure d–f). This indicates that supramolecular
connections in the PAM–PAANa network were impaired by added
FT, thus reducing the gel strength.[19,28] (2) FT addition
can decrease the cross-linking degree of the PAM–PAANa gel.
The average transverse relaxation time (T2,avg) of all low-field NMR (LF-NMR) peaks of a gel can be employed to
qualitatively analyze its overall cross-linking degree, and a lower T2,avg value suggests a higher cross-linking
degree.[29,30] Meanwhile, the relative strength of each
peak in the LF-NMR spectra represents the contribution ratio of its
corresponding cross-linking interaction to total cross-linking reaction.[31] From Figure j–l, the increased FT concentration enlarged T2,avg and reduced the polymer–H2O peak relative intensity of the FPP gel (Figure j–l), evidencing weakened supramolecular
interaction (hydrogen-bond interaction, ion–dipole interaction,
etc.) between polymer chain and H2O molecules[36,37] and the decreased overall cross-linking degree and strength of FPP.
According to the influence of FT concentration on the FPP gel self-lubricating
property (Figure a,b)
and strength (Figure g–i), FPP-0.5 has good self-lubricating property and high
strength, up to 1287 Pa.
Figure 5
FPP gel mechanical property analysis (a–c)
SEM and (d–f)
TEM images of PAM–PAANa, FPP-0.5, and FPP-0.9 gel; (g, h) time
sweep results of PAM–PAANa and FPP-0.5 gel in rheological analysis;
(i) G′ and tan δ versus FT concentration
of FPP gel; (j, k) LF-NMR spectra of PAM–PAANa and FPP-0.5
gel; and (l) polymer–H2O peak relative intensity
and T2,avg versus FT concentration.
FPP gel mechanical property analysis (a–c)
SEM and (d–f)
TEM images of PAM–PAANa, FPP-0.5, and FPP-0.9 gel; (g, h) time
sweep results of PAM–PAANa and FPP-0.5 gel in rheological analysis;
(i) G′ and tan δ versus FT concentration
of FPP gel; (j, k) LF-NMR spectra of PAM–PAANa and FPP-0.5
gel; and (l) polymer–H2O peak relative intensity
and T2,avg versus FT concentration.
Effect of Shearing on Self-Lubricating
Property
and Strength of FPP-0.5
From Figure b,c, with shear cycle rising, the FPP-0.5
gel G′ and friction coefficient were stable
first and then increased gradually, while that of the PAM–PAANa
gel remained unchanged, indicating that the FPP-0.5 self-lubricating
property was due to shear resistance to some extent—ultralow
friction force was kept between FPP gel and solid surfaces within
some shear cycles (18 cycles). Then, the friction force and gel strength
obviously enlarged with further increasing shear cycle. Meanwhile,
the gel–sol transition frequency of FPP-0.5 displayed a first
stable and then significant increase trend with shear cycle rise (Figure d), demonstrating
the shear resistance of gel mobility in certain shear cycles. The
reasons are as follows. (1) Shearing lessens the FT supramolecular
network in the FPP gel. From Figure a, induced by shear cycle increase, the fluorescence
peak intensity of the FT network in the FPP gel reduced gradually
with the compressed mesh and thickened wall of the FPP network as
well as its enhanced colloidal particles’ aggregation (Figure a(i–iii)),
showing that excess FT was squeezed out on gel surface with shear
force imposed continuously, leading to the decreased self-lubricating
property and improved strength of FPP. (2) Shearing increases the
cross-linking degree of the FPP gel. From Figure e, compared to the unchanged value of PAM–PAANa,
the T2,avg value of FPP-0.5 decreased
under multicycle shearing (more than 18 cycles), indicating the effective
enhancement of physical cross-linking and gel network (Figure a(i–iii)) in FPP-0.5
by continuous shearing, thus efficiently improving gel strength.
Figure 6
Effect
of shearing on FPP-0.5 strength and self-lubricating property:
(a) fluorescence emission spectra of FPP-0.5 under different shear
cycles; (b–e) G′, friction coefficient,
gel–sol transition frequency, and T2,avg versus shear cycle.
Effect
of shearing on FPP-0.5 strength and self-lubricating property:
(a) fluorescence emission spectra of FPP-0.5 under different shear
cycles; (b–e) G′, friction coefficient,
gel–sol transition frequency, and T2,avg versus shear cycle.
Core
Flooding Experiments
From Figure a,b, in comparison
to the PAM–PAANa gel, the larger decrease of water cut and
higher differential pressure of subsequent water flooding were obtained
induced by the FPP-0.5 gel injection, showing its better profile control
performance,[32−34] namely, displacing water in more formation channels
and blocking these channels to effectively increase displacement differential
pressure. Meanwhile, compared to the PAM–PAANa gel (Table ), the plugging rate
(η), water flooding volumetric sweep efficiency (Ev), and oil recovery (RE) of FPP-0.5 were increased by
83.1, 155.4, and 34.0%, respectively, up to 86.6, 83.5, and 71.3%,
proving its wider plugging scope for core, larger sweep volume, and
better oil displacement performance of water flooding.[35] Moreover, the breakthrough pressures (ΔP) of PAM–PAANa and FPP-0.5 were almost the same
(Table ), suggesting
that the introduction of the FT network in the PAM–PAANa gel
did not reduce its plugging strength in core. The above experimental
results proved that: (1) FPP-0.5 shows better in-depth profile control
ability. FPP-0.5, with good self-lubricating property, can effectively
reduce its own surface friction (Figure ) and more easily enter the low-permeability
area, microchannels and slits to displace oil in them, and thus efficiently
improve the in-depth profile control performance of gel and sweep
efficiency of subsequent water flooding. (2) FPP-0.5 has dynamic profile
control ability to some extent. The introduction of the FT supramolecular
network in the FPP gel brings about newly presented shear responsiveness
as well as reduced strength. In a certain shear time, FPP-0.5 can
maintain ultralow friction (Figure ) with solid surfaces. However, its self-lubricating
property decreased along with increased strength (Figure ) under multicycle shear. Therefore,
the shear responsiveness of FPP-0.5 enables it to flexibly adjust
its own strength and the self-lubricating property according to different
stages in the profile control process and the distinct regions of
heterogeneous reservoirs, so as to achieve dynamic profile control.
To be specific, as for the initial injection stage, FPP-0.5, having
good self-lubricating property and low strength, can be easily pushed
into the low-permeability layer and microchannels by water flow, thus
to realize in-depth profile control and effectively improve water
flooding sweep efficiency. With the prolongation of injection and
shearing, the decreased self-lubricating property, enlarged surface
friction, and strength of FPP-0.5 enable it to effectively block channels
and slits, to make water flow divert into a low-permeable area and
further improve the in-depth profile control performance of the gel.
Figure 7
Results
of oil displacement experiments using double-sublayer heterogeneous
cores: (a, b) PAM–PAANa and FPP-0.5 gel profile control, respectively.
Table 1
Results of Oil Displacement Experimenta
profile control agent
Ev (%)
RE (%)
ΔPB (kPa)
η
(%)
PAM–PAANa
32.7
53.2
273
47.3
FPP-0.5
83.5
71.3
268
86.6
η: plugging
rate; ΔPB: breakthrough pressure.
Results
of oil displacement experiments using double-sublayer heterogeneous
cores: (a, b) PAM–PAANa and FPP-0.5 gel profile control, respectively.η: plugging
rate; ΔPB: breakthrough pressure.
Conclusions
In this work, a novel shear-responsive self-lubricating hydrogel
FPP was synthesized. And the effects of FT concentration and shear
cycle on its strength and friction property were studied with the
specific investigation of FPP-0.5 gel plugging and profile control
performance. The main conclusions are as follows:Self-lubricating supramolecular hydrogel
FPP was successfully prepared by the one-pot method, and the results
of FTIR, NMR, and XRD analyses showed the molecular structure of the
synthesized product in agreement with design.FT supramolecular network endows the
FPP gel with the shear-responsive self-lubricating property with reduced
strength. The increase of FT addition results in an enhanced self-lubricating
property and declined gel–sol transition frequency, surface
friction, overall cross-linking degree, and strength of FPP gel. Evidenced
by the influence of FT addition amount on the FPP strength and friction
property, the optimal gel sample was chosen as FPP-0.5.Multicycle shearing can enhance FPP-0.5
strength with reduced self-lubricating property. With shear cycle
increasing, the FT network in the FPP-0.5 gel was gradually lessened
with tightened network and enhanced overall cross-linking degree of
gel, leading to its decreased self-lubricating property and enhanced
strength.In comparison
to PAM–PAANa,
the FPP-0.5 gel shows better in-depth profile control ability. Its
plugging rate, water flooding volumetric sweep efficiency, and oil
recovery were increased by 83.1, 155.4, and 34.0%, respectively.
Experimental Section
Materials
N-fluorenylmethoxycarbonyl-l-tryptophan (FT, purity: 98%), acrylamide (AM, purity: 99.0%),
acrylic acid (AA, purity: >99%), sodium persulfate (Na2S2O8, purity: 99%), sodium bicarbonate (NaHCO3, purity: ≥99.8%), N,N′-methylenedi-acrylamide (MBAA, purity: ≥97%), and
glutaraldehyde (GD, 50% in H2O) were all purchased from
Macklin (China). The quartz sand used in sand packs, with two average
diameters of 355 μm (45 mesh) and 63 μm (230 mesh), was
provided by Macklin (China). Crude oil, with a viscosity of 2.74 mPa·s
and a density of 0.903 g·cm–3 at 80 °C
(reservoir temperature), and formation water, with a salinity of 30 261
mg·L–1 and a density of 1.057 g·cm–3 at 80°C, were from Shengli Oilfield, China.
FPP Gel Preparation
The supramolecular
hydrogel FT–PAM–PAANa (FPP) was synthesized by a facile
one-pot approach (Figure ) at 80 °C. In detail, designed quantities (0, 0.3, 0.5,
0.7, 0.9 g) of supramolecular monomer FT, 0.04 g of chemical cross-linking
agent MBAA, 0.04 g of initiator Na2S2O8, and 0.5 g of amine-reactive cross-linker GD were dissolved in 100
mL of deionized water under room temperature and pH = 8 (solution
pH was adjusted by Na2HCO3). Then, 6 g of AM
and 6 g of AA as monomers were slowly added into the solution under
stirring at 600 rpm, maintaining the solution pH constant (pH = 8)
by Na2HCO3. After complete swelling of polymers,
the sol was sealed and transported into an oven at 80 °C for
24 h. Then, the FPP gel was obtained. In accordance with the adding
amount of FT in FPP, the prepared FPP gels were named as FPP-0, FPP-0.3,
FPP-0.5, FPP-0.7, and FPP-0.9. For example, FPP-0.5 refers to the
FPP gel with 0.5 g FT added, and FPP-0 corresponds to the PAM–PAANa
gel without FT.
Figure 8
FPP gel synthesis procedure.
FPP gel synthesis procedure.
Characterization
Fourier transform
infrared (FTIR) spectra, using an Antains II FTIR spectrometer (Thermo
Fisher) with the KBr pellet method, were analyzed by Omnic software. 1H and 13C NMR spectra were acquired from an AVANCE
600 NMR spectrometer (Bruker, Germany) in D2O with its
residual proton signals at δ 4.79 ppm as a reference. Meanwhile,
X-ray diffraction (XRD) analysis was carried on by a D8 ADVANCE powder
X-ray diffractometer (Bruker, Germany) in the 2θ range of 4–50°
with a scanning speed of 0.2°·min–1 and
a step size of 0.02°. Fluorescence study was performed on an
F-7000 fluorescence spectrometer (Hitachi, Japan) in solid mode as
for wet gel samples fixed on an accessory, with the excited wavelength
of 365 nm and slit width of 1.0 nm. The surface structure and micromorphology
of gel were studied by a Zeiss-Supra55 field emission scanning electron
microscope (Carl Zeiss, Germany) and a CM 100 transmission electron
microscope (Philips, the Netherlands). Herein, the wet gel was treated
to be solid block by freeze drying and then ground into powder for
morphological observation.Rheological analysis of gel samples
was performed on a DHR-2 rotary rheometer (TA Instruments). To be
specific, the storage modulus (G′, Pa), loss
modulus (G″, Pa), and loss tangent (tan δ)
of the gel samples were determined by frequency and time sweep in
the oscillation mode at 25 °C to obtain gel mechanical property,
viscoelasticity, and shearing resistance. The scanning range of frequency
sweep is 0.01–100 Hz with strain fixed at 0.5%, and the frequency
in time sweep is 1 Hz with the same strain and duration of 200 s.
In addition, with friction force and friction coefficient as the evaluation
index, the self-lubricating property of gel was measured by friction
test on a UMT-2 tribometer (Bruker). In detail, a ceramic Al2O3 contact ball (diameter, 6 mm) performs a reciprocating
rectilinear movement on the gel surface, with a motion frequency of
0.06 Hz, loading force of 70 mN, and shear velocity of 0.3 mm·s–1. One reciprocating rectilinear motion was marked
as one shear cycle with a length of 5 mm. Since the friction force
and friction coefficient of all gel samples tend to be stable after
10 shear cycles, the data in the 10th shear cycle were selected to
evaluate the gel friction property. Moreover, as for the influence
of shear cycles on gel strength and friction property, after 10 shear
cycles, lubricating fluid on the ball surface would be wiped up when
each succeeding shear cycle was accomplished. Meanwhile, LF-NMR (low-field
nuclear magnetic resonance) analysis on the gel was carried out using
a MicroMR-CL-1 NMR cross-linking density instrument with TW 3000.000
ms and eight scans, so as to analyze the gel cross-linking rate.
Core Flooding Experiments
The schematic
of the core flooding experimental setup is shown in Figure . A double-sublayer heterogeneous
core, composed of a high-permeability sublayer (abbreviated as HPL)
and a low-permeability sublayer (abbreviated as LPL), was used for
core flooding tests to effectively simulate the heterogeneity of fractured
reservoirs,[9,13,38,39] and its physical properties (mean value)
are shown in Table . The experimental procedure was as follows. (1) Sand core saturation.
Water and crude oil were separately injected into a sand pack at rates
of 1 and 0.5 mL·min–1, respectively, to make
it saturated with water and crude oil successively. The saturated
core was aged for 72 h in a thermostat at 80 °C and then weighted
to calculate saturated oil volume, oil saturation So (Table ), and irreducible water saturation Swirr. (2) Water flooding. Formation water was injected into the core
at a rate of 1 mL·min–1 until injection pressure
was stable, and the water cut of produced liquid reached up to 95%.
(3) Gel injection. 0.5 PV (pore volume) gel was injected into the
core at the same rate, and then the core was kept in a thermostat
at 80 °C for 120 h. (4) Subsequent water flooding. Subsequent
water flooding was performed (1 mL·min–1) until
the water cut reached 95% again. Then, the formation brine injection
rate was gradually enhanced to 2 and 4 mL·min–1, while recording water saturation (Sw) and residual oil saturation (Sor) to
calculate volumetric sweep efficiency (Ev). The whole displacement was carried out at 80 °C along with
continuously recorded data, including the volume of produced oil and
water and differential pressure (ΔP). The mechanical
strength and plugging performance of gel in formation were evaluated
by breakthrough pressure (ΔPB),
plugging rate (η), volumetric sweep efficiency,[2,20−22] and oil recovery (RE). The calculation formulas of
η and Ev are shown in eqs and 2 and 3–5, respectively.where
μ is the viscosity of flooding
fluid, Pa·s; L is the core length, mm; Q is the flow rate of fluid flooding, mL·s–1; ΔP is the differential pressure in displacement,
Pa; A is the cross-sectional area of core, m2; K is the water permeability, μm2; Npd is the dimensionless cumulative
oil production, %; S̅w is the average
water saturation, %; Swirr is the irreducible
water saturation, %; Sor is the residual
oil saturation, %; RE is the oil recovery efficiency, %; and ED is the displacement sweep efficiency, %.
Figure 9
Schematic
diagram of core flooding experiment and double-sublayer
heterogeneous core.
Table 2
Physical
Property Parameters of Cores
(Mean Value)a