Solvent-free synthesis of magnetic biochar and activated carbon through ball-mill extrusion with Fe3O4 nanoparticles for enhancing adsorption of methylene blue.

Magnetic carbonaceous adsorbents were synthesized by ball-milling biochar (BC) or activated carbon (AC) with Fe3O4 nanoparticles, and their capacities to sorb methylene blue (MB) from water were evaluated and compared. Ball milling with magnetite not only improved the surface properties of the carbonaceous adsorbents, especially BC, but also introduced magnetic properties through mechanical extrusion. Furthermore, ball-mill extrusion increased the MB adsorption capacity of BC at all pH values by 14-fold, on average, but BC ball milled with magnetite had even greater MB adsorption capacity (27-fold, greater, on average). While ball milling of AC also improved its MB adsorption capacity (by almost 3-fold, on average), ball milling with magnetite did not further improve its MB adsorption capacity. All the magnetic adsorbents showed fast MB adsorption kinetics, reaching equilibrium within about 8 h. The Langmuir maximum MB adsorption capacity of the magnetic ball-milled BC (MBM-BC) was the highest (500.5 mg/g) among all the samples including the ones derived from AC. After five adsorption-desorption cycles, MBM-BC maintained about 80% MB removal capacity. The high MB adsorption capacity of MBM-BC was attributed to its increased surface area, opened pore structure, functional groups and aromatic CC bonds, which promoted π-π and electrostatic interactions. Findings from this study indicate that the magnetic ball-milled BC is a promising adsorbent due to its environmentally friendly synthesis, high efficiency, low cost, and convenience in operation.