Rates of H2O2 Electrogeneration by Reduction of Anodic O2 at RVC Foam Cathodes in Batch and Flow-through Cells.

The Electro-Fenton process for in-situ H2O2 electrogeneration is impacted by low O2 utilization efficiency (<0.1%) and the need of acid for pH adjustment. An electrochemical flow-through cell can develop localized acidic conditions, coupled with simultaneous formation and utilization of O2 to enhance H2O2 formation. Multiple electrode configurations using reticulated vitreous carbon (RVC) foam and Ti/mixed metal oxides (MMO) are proposed to identify the optimum conditions for H2O2 formation in batch and flow-through cells. A pH of 2.75±0.25 is developed locally in the flow-through cell that supports effective O2 reduction. Up to 9.66 mg/L H2O2 is generated in a 180 mL batch cell under 100 mA, at pH 2, and mixing at 350 rpm. In flow-through conditions, both flow rate and current significantly influence H2O2 production. A current of 120 mA produced 2.27 mg/L H2O2 under a flow rate of 3 mL/min in a 3-electrode cell with one RVC foam cathode at 60 min. The low current of 60 mA does not enable effective H2O2 production, while the high current of 250 mA produced less H2O2 due to parasitic reactions competing with O2 reduction. Higher flow rates decrease the retention time, but also increase the O2 mass transfer. Furthermore, 3-electrode flow-through cell with two RVC foam cathodes was not effective for H2O2 production due to the limited O2 supply for the secondary cathode. Finally, a coupled process that uses both O2 and H2 from water electrolysis is proposed to improve the H2O2 yield further.