Biological pretreatment of corn straw for enhancing degradation efficiency and biogas production.

In order to explore the effect of pretreatment on corn straw degradation and biogas production, corn straw was pretreated with mixed microbes and composting at 30°C for 14 days. The characteristics of material were measured and analyzed in the pretreatment process. Then, the pretreated and untreated corn straw was digested by anaerobic fermentation. Gas production and methane content of corn straw were analyzed. The results showed that the biological pretreatment process with mixed microbes could accelerate the degradation rate of straw and increase the degradation efficiency of lignin. The pH value of material was more stable, and the content of organic matter in the material was higher in the pretreatment process of corn straw with mixed microbes. The Scanning Electron Microscope (SEM) images showed that the structure of the lignocellulose was changed by mixed microbes, increasing the exposed area of cellulose and hemicellulose, which was beneficial to improve the utilization efficiency of straw. The degradation rates of hemicellulose, cellulose and lignin were 44.4%, 34.9% and 39.2%, respectively, after the pretreatment process with mixed microbes. Pretreatment was more helpful to increase the methane content in the anaerobic fermentation process of corn straw pretreated with mixed microbes, and could also shorten the fermentation period.

Introduction

The growing awareness of environmental issues and resource scarcity explains the increasing interest surrounding the use of bio-based materials in a wide variety of applications [1,2]. China, as one of the largest agricultural countries in the world, has abundant biomass resource. Approximately 1.04 billion tons of various crop residues are generated annually in China, accounting for about 72.2% of the total biomass [3]. Huge amounts of crop straw (estimated approximately 300 million tons per year) are abandoned or burned in the field [4,5]. The unsuited dispose of corn straw is not only waste of resource but also causes serious environmental and safety problems [6]. Among all are different disposal routes for corn straw, anaerobic digestion is a key point because of its abilities to transform organic matter into biogas [7,8]. Biogas has promising potential as a substitute for fossil fuel and could contribute to the reduction of greenhouse gas emissions and global warming [9].

The crystal structure of corn straw is composed of hemicellulose, lignin and cellulose, while lignin is believed to surround cellulose and hemicellulose as a complex [10]. Lignin cannot be degraded under anaerobic conditions, which limits the conversion efficiency of corn straw [11]. Pretreatments are considered as effective methods to improve the digestibility of the lignocellulosic biomass [4]. A pretreatment process can enhance the degradation efficiency of straw, by means of disrupting the crystalline structure of lignocelluloses and increasing the surface area to facilitate the penetration of degrading enzymes [12]. A number of pretreatment methods have been reported, which mainly include physical pretreatment, chemical pretreatment and biological pretreatment [13]. However, physical pretreatment methods often lead to increased capital costs due to the additional energy, and chemical pretreatment requires large amounts of chemicals to maintain the reaction conditions [14]. Compared with the other pretreatment methods, biological pretreatment is environment-friendly and can be carried out under mild conditions. Meanwhile, it consumes lower energy, and requires simpler procedures and equipment [15]. Biological pretreatment includes microbial fermentation and enzymatic hydrolysis, and microbial fermentation has been rapidly developed in recent years [16].

Many biological pretreatments for increasing the degradability of lignocellulosic material have been reported. The white-rot fungus of class Basidiomycetes is believed as an attractive approach for lignin removal from lignocelluloses [17]. Studies have shown that Phanerochaete chrysosporium secreted oxidases, peroxidases and hydrolytic enzymes that cooperate in wood decay [18]. Ceriporiopsis subvermispora has high lignin-degrading selectivity, especially for removal of aromatics like ester-linked phenolic acids [19,20]. These fungi produce lignocellulose degrading enzymes which can partially degrade the lignocellulose and loosen its molecular structure [21]. However, the complete degradation of lignocellulose requires the interaction of multiple microorganisms. Therefore, corn straws were pretreated with mixed microbes and composting, respectively, in this study, and the characteristic changes during corn straw pretreatment process were measured. Finally, the biogas production and the methane content of pretreated corn straw via anaerobic digestion were also explored.

Materials and methods

Mixed microbes and cultivation

Mixed microbes used in this study were constructed by the laboratory of Henan Agricultural University including Phanerochaete chrysosporium, Coriolus versicolor, Trichoderma viride, Aspergillus niger, Gloeophyllum trabeum, Bacillus circulans, Pseudomonas aeruginosa and Streptomyces badius [22]. Strains Pseudomonas aeruginosa, Streptomyces badius and Bacillus circulans were grown in Luria–Bertani (LB) broth, yeast powder & starch broth and peptone broth, respectively, or on their agar plates. Potato Dextrose Agar (PDA) plates and the liquid broth were used to cultivate Phanerochaete chrysosporium, Coriolus versicolor, Trichoderma viride, Aspergillus niger and Gloeophyllum trabeum.

Corn straw

Corn straw was collected from the experimental field of Henan Agricultural University, and dried under natural conditions after harvest. Raw corn straw was smashed to pass through 0.45-mm screen. The composition of the corn straw is shown in Table 1.

Table 1.

Main compositions of corn straw.

Material	C/%	N/%	Cellulose /%	Hemicellulose/%	Lignin /%	TS/%	VS/%
Corn straw	49.41 ± 1.87	1.48 ± 0.14	36.53 ± 1.27	27.93 ± 1.62	15.38 ± 0.92	90.92 ± 0.73	87.49 ± 0.31

Pretreatment with mixed microbes and composting

Different single bacteria were inoculated into liquid culture mediums, respectively, and placed in a constant temperature shaking incubator for continuous culture (30°C, 120 r/min for 2 days). Then, the bacterial liquids of different strains were mixed in the same proportion, and the corn straw was added as the solid–liquid mass ratio of 1:5. For mixed microbes pretreatment, 30 g corn straw was inoculated into 150 mL of mixed microbes and the pretreatment process lasted for 14 days at 30°C. For composting pretreatment, 30 g corn straw was inoculated into 150 mL of distilled water and the process also lasted for 14 days at 30°C

Anaerobic digestion experiment

The pretreated corn straw was digested anaerobically. The anaerobic active sludge for anaerobic digestion was obtained from a laboratory at Henan Agricultural University and it was inoculated into the effluents at a 40% ratio. The inoculated corn straw was placed into 1 L reactors (TS 4%) and digested at 35°C for 30 days.

Analytical methods

OD600, pH and COD analysis

Take 2 mL pretreatment solution every 2 days. After filtered through a 40 mesh screen, the OD600 value was measured by the spectrophotometer (HP8453, Agilent Technologies) at 600 nm and the pH value was measured by the pH meter (PHS-3 C, Nanjing KEHUAN, China). Centrifuge the pretreatment solution (5000 r/min, 10 min) and take the supernatant to measure the COD with a COD meter (KHCN-200A, Nanjing KEHUAN, China) every 2 days.

Cellulose, hemicellulose and lignin analysis

Dried corn straw was weighted to determine weight loss. Compositions of neutral detergent fiber (NDF), acid detergent fiber (ADF), acid detergent lignin (ADL) and ash in corn straw were determined according to procedures of Van Soest [23]. The amount of hemicellulose, cellulose and lignin in corn straw as well as the difference between ADF and NDF, ADF and ADL, ADL and ash were calculated, respectively.

Physicochemical structure analysis

A HITACHI S-3400 N II (Japan) scanning electron microscopy (SEM) was used to examine the physical structure change of corn straw. Before observation, the samples were coated with carbon to improve the conductivity of the samples and the quality of the SEM images.

Biogas production analysis

Biogas production was recorded everyday by the method of water displacement, and the total biogas volume was calculated after anaerobic digestion.

The concentrations of methane and carbon dioxide in the biogas were analyzed by Gas Chromatograph 6820 series manufactured by Agilent Technologies Instruments Co., equipped with a thermal conductivity detector (TCD), and helium gas was used as the carrier gas.

Statistical analysis

Each experiment was repeated three times using duplicate samples. Values were averages from three parallel determinations and standard errors were provided.

Results and discussion

Growth of microorganisms during pretreatment process

During the pretreatment process, the growth curve of microorganisms was measured. Compared with the composting pretreatment, the growth curve of mixed microbes was always higher, which showed that the concentration of microbes was relatively large (Figure 1). The results also showed that the amount of mixed microbes increased rapidly during the days 2–6 and declined gradually after 10 days. It remained at a high level in the days 6–10 and reached to the maximum OD600 value of 1.521 on the eighth day. The lag phase of microorganisms had been shortened in the pretreatment process with mixed microbes. It was concluded that mixed microbes adapted to the growth environment quickly which made the degradation of corn straw start in a short time.

Figure 1.

Growth curve of microorganism during pretreatment process of corn straw.

Changes of pH value during pretreatment process

Change of pH value during corn straw pretreatment process is shown in Figure 2. The pH value of corn straw pretreated with mixed microbes was always higher than that of composting pretreatment and it could rise rapidly after the acidification period. This was similar to the pH change of rice straw pretreated with composite strain MC1 [24]. Studies have shown that the volatile fatty acids (VFAs) are very important in the CH4 metabolic chain and are produced at the beginning of the biological pretreatment [25]. The VFAs are mainly acetic acid, propionate and butyrate, thus resulted in the decreasing pH value [26]. While the VFA was continued to be transformed, the pH value rose again. Yuan used the composite strain MC1 to pretreat corn stalks, and found that the pH of the pretreatment process dropped to a minimum of below 5.0 and then increased to above 8.0 [27]. As shown in Figure 2, in the beginning, the pH value of corn straw pretreated with mixed microbes reached to the minimum of 5.18. Then, the pH value kept increasing and reached to the maximum of 6.81 on the sixth day. For the microorganisms, the acidification period was the shorter, the better. Especially for the methanogenic bacteria, which was the key in the biogas fermentation, the best-working pH value ranged between 6.5 and 7.5 [28,29]. Corn straw pretreated with mixed microbes was beneficial to the subsequent anaerobic fermentation.

Figure 2.

Changes of pH value during pretreatment process of corn straw.

Changes of COD during pretreatment process

As shown in Figure 3, the COD value of biological pretreatment process increased in the first 8 days and then reached to the maximum of 12,865 mg/L on the eighth day. It was concluded that the degradation of corn straw was gradually carried out and a large amount of organic matter was accumulated. After 8 days of pretreatment, the soluble organic content reached the highest value, which is suitable for subsequent anaerobic fermentation. Compared with the composting pretreatment, the degradation rate of corn straw was much more higher in the biological pretreatment process. Then, the organic content decreased mainly due to the consumption of microorganisms during the pretreatment process. Researches showed that the highest COD value of corn straw pretreated with composite strain MC1 and XDC-2 reached 9090 and 8233 mg/L, respectively [27,30]. Some studies also showed that the organic matter produced in the degradation of corn straw was the carbon source for the anaerobic digestion process [31]. The organic content of corn straw pretreated with mixed microbes was higher, which was beneficial to anaerobic fermentation.

Figure 3.

Changes of COD during pretreatment process of corn straw.

Structure change of corn straw during pretreatment process

The scanning electron microscopy (SEM) images of untreated and pretreated corn straw are shown in Figure 4. Untreated corn straw had a flat surface and a dense structure, while the epicuticular wax layer of corn straw reduced the efficiency of lignocellulose utilization by microorganisms [32]. Composting pretreatment changed the structure of lignocellulose to some extent, and exuviation appeared at the surface of block structure with cracks and holes. The debris on the surface of corn straw was relatively easy to be degraded. However, in the composting pretreatment process, corn straw could not be completely degraded within a short time. The mixed microbes secreted enzymes that had a destructive effect on the epicuticular wax layer during the biological pretreatment process of corn straw with mixed microbes [33]. The lignocellulose was separated and the structure became loose and disordered after the pretreatment process. Surface structure of corn straw became rough and loose with a large number of holes appearing. In consequence, the porosity and external surface area of corn straw were significantly increased, which could improve the accessibility of enzymes to the biomass [34]. The results of SEM showed that the pretreatment with mixed microbes could promote the accessibility of lignocellulose, and it was beneficial to increase the utilization efficiency of corn straw.

Figure 4.

SEM images of untreated and pretreated corn straw. (a) Untreated; (b) Pretreated with composting; (c) Pretreated with mixed microbes.

Chemical composition of corn straw under different pretreatment processes

In this study, the contents of neutral detergent fiber (NDF), cellulose and hemicellulose were significantly decreased in the pretreatment process of corn straw (Table 2, P < 0.05), which showed that the NDF, cellulose and hemicellulose were easier to degrade. The contents of acid detergent fiber (ADF) and lignin were significantly reduced in the biological pretreatment process with mixed microbes (Table 2, P < 0.05), which showed that ADF and lignin were more readily degraded by pretreatment with mixed microbes, compared with that of the composting pretreatment. The degradation rates of hemicellulose, cellulose and lignin in composting pretreatment were 19.9%, 14.7% and 12.5%, respectively. While in the biological pretreatment with mixed microbes, the degradation rates were 44.4%, 34.9% and 39.2%, respectively. Lignin was difficult to be degraded in the composting pretreatment process, which affected the degradation of cellulose and hemicellulose. Sun found that the yield of soluble sugar was inversely proportional to the content of lignin, so degradation of lignin was an effective way to increase the content of soluble sugar [35]. The biological pretreatment with mixed microbes had a strong ability to degrade lignin and could accelerate the degradation rate of hemicellulose.

Table 2.

Chemical composition of untreated and pretreated corn straw.

Corn straw	NDF%	ADF/%	Cellulose/%	Hemicellulose/%	Lignin/%
Untreated	73.76 ± 0.39	45.83 ± 0.14	36.53 ± 1.27	27.93 ± 1.62	15.38 ± 0.92
Composting pretreatment	65.38 ± 1.12	43.02 ± 0.54	31.17 ± 1.52	22.36 ± 0.58	13.46 ± 1.35
Mixed microbes pretreatment	54.13 ± 2.08	38.61 ± 1.05	23.78 ± 0.63	15.52 ± 0.76	9.35 ± 1.21

Anaerobic fermentation

The daily changes of biogas production were studied (Figure 5). The biogas production of untreated and pretreated corn straw reached the first peak values in the first 2 days, but the gas composition was a large amount of carbon dioxide, and methane composition was less than 15% (Figure 6). As shown in Figure 5, the daily biogas production of corn straws pretreated with mixed microbes was concentrated in the days 6–20 and declined gradually after 21 days. Compared with the other two kinds of straws, the fermentation period was shortened. The biogas production reached the second peak value on the 10th day, which was earlier than that of corn straw pretreated with composting by 4 days. The biggest daily gas production reached up to 780 mL, which was higher than that of composting pretreatment and untreated. Feng studied the effect of different amount of composite strain on the biogas production, and the results also showed that the gas production was significantly improved after adding the composite strain [36]. Study of Shi found that pretreatment with complex strains could shorten the fermentation period and the gas production was 42.15–52.35% higher than that of the control group [37]. It was proved that biological pretreatment could not only increase the biogas production but also shorten the fermentation period in the process of anaerobic fermentation of corn straw.

Figure 5.

Changes of daily gas production during the biogas fermentation of corn straw.

Figure 6.

Changes of methane content during the biogas fermentation of corn straw.

The methane content of biogas during 30-day fermentation is presented in Figure 6. The results showed that the methane content was at a relatively low level in the first 8 days because of the carbon dioxide existed in the biogas. Then, the methane content increased gradually, and it kept at a highest level in the digestion of corn straw pretreated with mixed microbes after 9 days. The highest methane content of the pretreated and untreated corn straw was 61.9%, 53.0% and 50.7%, respectively. The results showed that the methane content of pretreated corn straw was higher in the process of biogas fermentation, and pretreatment with mixed microbes was more beneficial to increase the content of methane.

The methane production rate and total methane production were calculated (Figure 7). Methane yield of 0.191 m3/kg TS and the maximum methane generation rate achieved 14.85 mL/h on the 10th day. The total methane production of fermentation with biological pretreatment reached 5721.1 mL while the untreated was 2469.8 mL. It showed that corn straw pretreated by composite microbes produced 131.6% more total methane than untreated control. While in Yuan’s study, corn stalks treated by XDC-2 produced 87.9% more total methane than untreated controls [30]. Pretreated with composite microbes enhanced the methane production effectively.

Figure 7.

Methane production rate during the biogas fermentation of corn straw.

Conclusion

The structure of corn straw was changed in the biological pretreatment process of corn straw with mixed microbes. The changes in the structure of corn straw increased the exposed area of cellulose, hemicellulose and lignin, which could improve the enzymatic hydrolysis efficiency of the straw. The degradation rates of hemicellulose, cellulose and lignin were 44.4%, 34.9% and 39.2% respectively, after the pretreatment process with mixed microbes. The pH value of material was more stable, and the content of organic matter in the material was higher in the biological pretreatment process of corn straw with mixed microbes. Pretreatment was more helpful to increase the content of methane in the anaerobic fermentation process of corn straw pretreated with mixed microbes, and shortened the fermentation period.