| Literature DB >> 32104384 |
Takashi Osamura1,2, Yoshiko Takeuchi1, Risako Onodera1, Masahiro Kitamura2, Yoshiteru Takahashi2, Kohei Tahara1, Hirofumi Takeuchi1.
Abstract
We previously determined "Tableting properties" by using a multi-functional single-punch tablet press (GTP-1). We plotted "Compactability" on the x-axis against "Manufacturability" on the y-axis to allow visual evaluation of "Tableting properties". Here, we examined whether this evaluation method can be used in the formulation design of tablets prepared by wet granulation. We used the GTP-1 to measure "Tableting properties" with different amounts of binder, disintegrant, and lubricant, and compared the results with those of tableting on a commercial rotary tableting machine. Tableting failures (capping and binding in particular) occurred when samples that had been evaluated as having poor "Compactability" or "Manufacturability" on the GTP-1 were compressed on the rotary tableting machine. Thus, our evaluation method predicted tableting failure at the commercial scale. The method will prove useful for scaling up production.Entities:
Keywords: binding; capping; formulation design; single-punch tablet press; tableting; wet granulation
Year: 2017 PMID: 32104384 PMCID: PMC7032211 DOI: 10.1016/j.ajps.2017.08.002
Source DB: PubMed Journal: Asian J Pharm Sci ISSN: 1818-0876 Impact factor: 6.598
Fig. 1Plot of “Tableting properties”.
I: good “Compactibility”, good “Manufacturability”.
II: poor “Compactibility”, good “Manufacturability”.
III: good “Compactibility”, poor “Manufacturability”.
IV: poor “Compactibility”, poor “Manufacturability”.
Formulations of tablets (mg).
| Sample | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
|---|---|---|---|---|---|---|---|---|---|---|
| API | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 |
| Anhydrous lactose | 120 | 120 | 120 | 120 | 120 | 120 | 120 | 120 | 120 | 120 |
| Granulated lactose | 30 | 15.6 | 1.2 | 38 | 34 | 24 | 18 | 30.6 | 28.8 | 26.4 |
| Crospovidone (1) | 9.6 | 9.6 | 9.6 | 9.6 | 9.6 | 9.6 | 9.6 | 9.6 | 9.6 | 9.6 |
| Povidone | 12 | 12 | 12 | 4 | 8 | 18 | 24 | 12 | 12 | 12 |
| Polysorbate 80 | 2.4 | 2.4 | 2.4 | 2.4 | 2.4 | 2.4 | 2.4 | 2.4 | 2.4 | 2.4 |
| Purified water | 100 | 100 | 100 | 108 | 104 | 94 | 88 | 100 | 100 | 100 |
| Crospovidone (2) | 4.8 | 19.2 | 33.6 | 4.8 | 4.8 | 4.8 | 4.8 | 4.8 | 4.8 | 4.8 |
| Magnesium stearate | 1.2 | 0.6 | 1.8 | 1.2 | 1.2 | 1.2 | 1.2 | 0.6 | 2.4 | 3.6 |
| Total | 240 | 240 | 240 | 240 | 240 | 240 | 240 | 240 | 240 | 240 |
“Tableting properties” of formulations with different amounts of disintegrant, evaluated using benchtop single-punch tablet press.
| Amount of disintegrant/tablet | “Compactability” | “Manufacturability” | “Compressibility” | Plot range | |
|---|---|---|---|---|---|
| Sample 1 | 14.4 mg | 2.27 ± 0.48 | 14.94 ± 1.71 | 32.98 ± 1.03 | III |
| Sample 2 | 28.8 mg | 1.24 ± 0.24 | 12.22 ± 0.48 | 31.14 ± 0.25 | IV |
| Sample 3 | 43.2 mg | 0.83 ± 0.07 | 9.15 ± 3.10 | 30.49 ± 0.64 | IV |
Fig. 2“Tableting properties” of formulations with different amounts of disintegrant, evaluated using benchtop single-punch tablet press.
“Tableting properties” of formulations with different amounts of binder, evaluated using benchtop single-punch tablet press.
| Amount of binder/tablet | “Compactability” | “Manufacturability” | “Compressibility” | Plot range | |
|---|---|---|---|---|---|
| Sample 4 | 4 mg | 1.41 ± 0.26 | 13.00 ± 2.93 | 35.55 ± 1.04 | IV |
| Sample 5 | 8 mg | 1.39 ± 0.09 | 15.60 ± 1.33 | 33.17 ± 0.41 | IV |
| Sample 1 | 12 mg | 2.27 ± 0.48 | 14.94 ± 1.71 | 32.98 ± 1.03 | III |
| Sample 6 | 18 mg | 2.47 ± 0.52 | 9.96 ± 0.91 | 31.56 ± 0.60 | III |
| Sample 7 | 24 mg | 2.70 ± 0.23 | 11.80 ± 3.80 | 31.14 ± 0.28 | III |
Fig. 3“Tableting properties” of formulations with different amounts of binder, evaluated using benchtop single-punch tablet press.
“Tableting properties” of formulations with different amounts of lubricant, evaluated using benchtop single-punch tablet press.
| Amount of lubricant/tablet | “Compactability” | “Manufacturability” | “Compressibility” | Plot range | |
|---|---|---|---|---|---|
| Sample 8 | 0.6 mg | 1.72 ± 0.23 | 21.38 ± 1.28 | 31.03 ± 0.46 | IV |
| Sample 1 | 1.2 mg | 2.27 ± 0.48 | 14.94 ± 1.71 | 32.98 ± 1.03 | III |
| Sample 9 | 2.4 mg | 2.53 ± 0.08 | 2.83 ± 0.40 | 36.55 ± 0.92 | I |
| Sample 10 | 3.6 mg | 2.27 ± 0.15 | 1.79 ± 0.97 | 36.47 ± 0.97 | I |
Fig. 4“Tableting properties” of formulations with different amounts of lubricant, evaluated using benchtop single-punch tablet press.
Physical properties of tablets compressed by rotary tableting machine.
| Content per tablet (mg) | Tableting pressure (kN) | Tablet thickness (mm) | Tablet hardness (N) | Disintegration time (min) | |||
|---|---|---|---|---|---|---|---|
| CPD | PVP | MgSt | |||||
| Sample 1 | 14.4 | 12 | 1.2 | 11 | 4.41 ± 0.01 | 76 ± 6 | 5.6 ± 0.0 |
| Sample 2 | 28.8 | 12 | 1.2 | 11 | 4.47 ± 0.01 | 74 ± 7 | 5.2 ± 0.0 |
| 16 | 4.40 ± 0.01 | 75 ± 5 | – | ||||
| Sample 3 | 43.2 | 12 | 1.2 | 11 | 4.54 ± 0.01 | 66 ± 4 | 5.2 ± 0.0 |
| 20 | 4.50 ± 0.00 | 66 ± 15 | – | ||||
| Sample 4 | 14.4 | 4 | 1.2 | 11 | 4.40 ± 0.00 | 58 ± 8 | 3.2 ± 0.1 |
| Sample 5 | 14.4 | 8 | 1.2 | 11 | 4.41 ± 0.00 | 70 ± 6 | 4.5 ± 0.1 |
| Sample 6 | 14.4 | 18 | 1.2 | 11 | 4.40 ± 0.01 | 96 ± 4 | 6.9 ± 0.1 |
| Sample 7 | 14.4 | 24 | 1.2 | 11 | 4.40 ± 0.00 | 104 ± 13 | 7.9 ± 0.2 |
| Sample 8 | 14.4 | 12 | 0.6 | 11 | 4.38 ± 0.01 | 87 ± 3 | 6.4 ± 0.0 |
| Sample 9 | 14.4 | 12 | 2.4 | 11 | 4.40 ± 0.00 | 77 ± 3 | 6.5 ± 0.0 |
| Sample 10 | 14.4 | 12 | 3.6 | 11 | 4.39 ± 0.00 | 77 ± 2 | 5.8 ± 0.0 |
| Sample 1-L | 14.4 | 12 | 1.2 | 11 | 4.40 ± 0.01 | 82 ± 2 | 6.1 ± 0.1 |
| Sample 9-L | 14.4 | 12 | 2.4 | 11 | 4.39 ± 0.01 | 76 ± 3 | 6.3 ± 0.1 |
| Sample 10-L | 14.4 | 12 | 3.6 | 11 | 4.38 ± 0.01 | 76 ± 3 | 6.3 ± 0.1 |
Samples 1–10 were prepared at the small scale.
Samples 1-L, 9-L, and 10-L were prepared at the large scale.
Fig. 5Tableting failures: (A) Capping and (B) Binding.
Friability test of formulations with different amounts of disintegrant (to confirm capping-like breakage): data show number of breakages among 20 tablets.
| Amount of disintegrant/tablet | Tablet thickness | 1000 rotations | 2000 rotations | 2500 rotations | 3000 rotations | |
|---|---|---|---|---|---|---|
| Sample 1 | 14.4 mg | 4.41 ± 0.01 | 0 | 0 | 0 | 0 |
| Sample 2 | 28.8 mg | 4.47 ± 0.01 | 0 | 0 | 0 | 0 |
| 4.40 ± 0.01 | 0 | 2 | 4 | 4 | ||
| Sample 3 | 43.2 mg | 4.54 ± 0.01 | 0 | 0 | 4 | 10 |
| 4.50 ± 0.00 | 7 | 14 | 20 | 20 |
Friability test of formulations with different amounts of binder (to confirm capping-like breakage): data show number of breakages among 20 tablets.
| Amount of binder/tablet | Tablet thickness | 1000 rotations | 3000 rotations | 3500 rotations | 4000 rotations | |
|---|---|---|---|---|---|---|
| Sample 4 | 4 mg | 4.40 ± 0.00 | 0 | 0 | 1 | 1 |
| Sample 5 | 8 mg | 4.41 ± 0.00 | 0 | 0 | 0 | 1 |
| Sample 1 | 12 mg | 4.41 ± 0.01 | 0 | 0 | 0 | 0 |
| Sample 6 | 18 mg | 4.40 ± 0.01 | 0 | 0 | 0 | 0 |
| Sample 7 | 24 mg | 4.40 ± 0.00 | 0 | 0 | 0 | 0 |
“Tableting properties” of formulations prepared at 20,000-tablet scale, evaluated using benchtop single-punch tablet press.
| Amount of lubricant/tablet | “Compactability” | “Manufacturability” | “Compressibility” | Plot range | |
|---|---|---|---|---|---|
| Sample 1-L | 1.2 mg | 2.14 ± 0.07 | 11.85 ± 1.01 | 34.52 ± 1.58 | III |
| Sample 9-L | 2.4 mg | 2.03 ± 0.06 | 2.79 ± 0.30 | 33.02 ± 0.17 | I |
| Sample 10-L | 3.6 mg | 2.07 ± 0.06 | 1.58 ± 0.63 | 34.66 ± 0.33 | I |
Samples were prepared at the large scale.