| Literature DB >> 32099914 |
Setyo Sarwanto Moersidik1, Rudi Nugroho2, Mira Handayani1, Mochamad A Pratama1.
Abstract
Suzuki Indomobil Motor Plant (SIMP) Cakung, East Jakarta, Indonesia generates wastewater containing heavy metals such as nickel, zinc, chromium, copper, and COD derived from the metal coating process using the electroplating system. Electroplating wastewater produced by this company contains Nickel and COD above the quality standards set by the Government of DKI Jakarta (Governor Regulation No. 69/2013). This research aims to analyze and compare the efficiency and kinetics of Nickel complexes and COD removal using the Advanced Oxidation Process (AOP) and Electrocoagulation (EC) method. Electroplating wastewater generated by SIMP Cakung (ratio of plating wastewater to overflow plating wastewater is 1:30) in this study had characteristics of 379-568 ppm (effluent standard = 75 ppm) of COD, and 87.555-121 ppm (effluent standard = 1 ppm) of Nickel. Preliminary experiments with the factorial design method indicated that independent variables (pH, current density, ozone flow rate, and contact time) had a critical influence/significance on the removal efficiency of Nickel complexes, while the influence of the above variables in COD removal efficiency was not significant. Optimum operating conditions for Nickel complexes and COD removal using both AOP and EC reactor were found in this study as well as the reaction kinetics of the removal rate. Our study found that the optimum operating conditions for Nickel complexes and COD removal using the AOP reactor were at the pH of 10, the ozone flow rate of 2 L/min, the contact time of 60 min (99.75% and 51.25% for Nickel and COD removal, respectively). For the EC reactor, the optimum condition for Nickel and COD removal are pH of 6.5, the current density of 20 mA/cm2 and the contact time of 50 min (99.75% and 51.25% for Nickel and COD removal, respectively). In these conditions, the AOP reactor in its optimum condition could remove Nickel and COD more compared to the EC reactor. This finding suggests that AOP technology is not only reliable in removing Nickel from electroplating industrial wastewater, but also it could reduce the loading of COD for further treatment units by more than 50%. Further studies in the effect of the longer contact time and higher ozone flowrate on COD removal is suggested.Entities:
Keywords: Advanced oxidation process; Electrocoagulation; Electroplating wastewater; Environmental chemical engineering; Waste; Waste treatment; Wastewater management; Wastewater treatment
Year: 2020 PMID: 32099914 PMCID: PMC7031355 DOI: 10.1016/j.heliyon.2020.e03319
Source DB: PubMed Journal: Heliyon ISSN: 2405-8440
Figure 1Layouts of the system for EC (a) and AOP (b) reactor.
Figure 2Variables independents for full factorial experimental design.
Characteristics of the composite samples of Electroplating and Overflow Electroplating Wastewater.
| No. | Date of Sampling | Temperature (oC) | pH | Nickel (ppm) | COD (ppm) |
|---|---|---|---|---|---|
| 1. | 3 Februari 2016 | 32.4 | 6.4 | 121 | 379 |
| 2. | 23 March 2016 | 32.5 | 6.5 | 87.755 | 568 |
Results from first stage experiment using EC reactor.
| Condition | Time (minutes) | pH | Current (Ampere) | Initial Nickel (ppm) | Final Nickel (ppm) | Initial COD (ppm) | Final COD (ppm) | Eff Nickel removal (%) | Eff COD removal (%) |
|---|---|---|---|---|---|---|---|---|---|
| 1 | 60 | 4.5 | 20 | 40.800 | 6.230 | 500 | 312 | 84.72 | 37.60 |
| 2 | 30 | 4.5 | 17 | 39.971 | 17.092 | 342 | 246 | 57.24 | 28.07 |
| 3 | 60 | 4.5 | 17 | 71.306 | 9.015 | 370 | 224 | 87.36 | 39.46 |
| 4 | 30 | 4.5 | 20 | 50.323 | 13.491 | 395 | 238 | 73.19 | 39.75 |
| 5 | 60 | 7.5 | 20 | 52.074 | 0.800 | 349 | 195 | 98.46 | 44.13 |
| 6 | 30 | 7.5 | 20 | 71.914 | 1.095 | 561 | 318 | 98.48 | 43.32 |
| 7 | 60 | 7.5 | 17 | 66.241 | 1.543 | 576 | 305 | 97.67 | |
| 8 | 30 | 7.5 | 17 | 67.435 | 0.419 | 568 | 325 | 42.78 |
Values shown in bold indicate the highest value obtained in the respective experiment.
Results from the second stage experiment using EC reactor.
| Condition | Time (minutes) | pH | Current (Ampere) | Initial Nickel (ppm) | Final Nickel (ppm) | Initial COD (ppm) | Final COD (ppm) | Eff Nickel removal (%) | Eff COD removal (%) |
|---|---|---|---|---|---|---|---|---|---|
| 1 | 50 | 8.5 | 21 | 70.524 | 0.21 | 536 | 313 | 41.60 | |
| 2 | 70 | 8.5 | 21 | 79.963 | 0.401 | 554 | 296 | 99.50 | 46.57 |
| 3 | 50 | 6.5 | 20 | 164.6 | 9.21 | 561 | 283 | 94.40 | |
| 4 | 70 | 6.5 | 20 | 47.95 | 0.862 | 564 | 354 | 98.20 | 37.23 |
Values shown in bold indicate the highest value obtained in the respective experiment.
Results of ANOVA three ways on EC and AOP reactor.
| Independent Variable | Nickel removal | COD removal | ||
|---|---|---|---|---|
| F value | F value | |||
| pH | 10.33 | 0.192 | ||
| Current | 0.25 | 0.642 | 0.54 | 0.595 |
| time | 2.31 | 0.203 | 2.02 | 0.39 |
| Independent Variable | Nickel removal | COD removal | ||
| F value | F value | |||
| pH | 0.89 | 0.519 | ||
| flowrate | 0.62 | 0.574 | ||
| time | 1.42 | 0.444 | ||
Values shown in bold indicate the highest value obtained in the respective experiment.
Results from first stage experiment using AOP reactor.
| Condition | Ozone | pH | Time (minutes) | Initial Nickel (ppm) | Final Nickel (ppm) | Initial COD (ppm) | Final COD (ppm) | Eff Nickel removal (%) | Eff COD removal (%) |
|---|---|---|---|---|---|---|---|---|---|
| 1 | 2,5 | 8 | 90 | 63,764 | 35,996 | 571 | 360 | 43,55 | 36,95 |
| 2 | 4 | 8 | 90 | 74,943 | 53,066 | 567 | 407 | 29,19 | 28,22 |
| 3 | 2,5 | 11 | 90 | 54,935 | 0,955 | 593 | 350 | 98,26 | 40,98 |
| 4 | 4 | 11 | 90 | 36,816 | 2,535 | 562 | 344 | 93,11 | 38,79 |
| 5 | 2,5 | 8 | 180 | 90,378 | 9,258 | 552 | 386 | 89,76 | 30,07 |
| 6 | 4 | 8 | 180 | 88,186 | 22,871 | 550 | 364 | 74,07 | 33,82 |
| 7 | 2,5 | 11 | 180 | 27,239 | 0,151 | 548 | 362 | 99,45 | 33,94 |
| 8 | 4 | 11 | 180 | 24,488 | 0,987 | 535 | 378 | 95,97 | 29,35 |
Results from the second stage experiment using AOP reactor.
| Condition | Time (minutes) | pH | Ozone | Initial Nickel (ppm) | Final Nickel (ppm) | Initial COD (ppm) | Final COD (ppm) | Eff Nickel removal (%) | Eff COD removal (%) |
|---|---|---|---|---|---|---|---|---|---|
| 1 | 60 | 10 | 2 | 33.023 | 0.082 | 560 | 273 | 99.75 | 51.25 |
| 2 | 60 | 10 | 3 | 28.294 | 0.663 | 627 | 283 | 97.66 | 54.86 |
| 3 | 60 | 11.6 | 2 | 17.176 | 0.026 | 512 | 256 | 99.85 | 50.00 |
| 4 | 60 | 11.6 | 3 | 19.760 | 0.028 | 537 | 225 |
Values shown in bold indicate the highest value obtained in the respective experiment.
Figure 3Reaction Kinetics of Nickel Complexes Removal (a) AOP zeroth-order, (b) AOP first-order, (c) AOP second-order (d) EC zeroth-order, (e) EC first-order, and (f) EC second-order.
Figure 4Reaction Kinetics of COD Removal (a) zeroth-order, (b) first-order, and (c) second-order.