Fan Fei1,2, Hai Anh Le Phuong1,3, Christopher F Blanford1,2, Gyorgy Szekely3. 1. School of Materials, University of Manchester, Oxford Road, Manchester, M13 9PL, United Kingdom. 2. Manchester Institute of Biotechnology, University of Manchester, 131 Princess Street, Manchester M1 7DN, United Kingdom. 3. School of Chemical Engineering and Analytical Science, University of Manchester, The Mill, Sackville Street, Manchester M1 3BB, United Kingdom.
Abstract
This study reports a systematic investigation of fine-tuning the filtration performance of nanofiltration membranes with biophenol coatings to produce solvent-resistant membranes with 390-1550 g mol-1 molecular weight cutoff (MWCO) and 0.5-40 L m-2 h-1 bar-1 permeance. Six kinds of inexpensive, commercial biophenols (dopamine, tannic acid, vanillyl alcohol, eugenol, morin, and quercetin) were subjected to identical oxidant-promoted polymerization to coat six kinds of loose asymmetric membrane supports: polyimide (PI), polyacrylonitrile (PAN), polysulfone (PSf), polyvinylidene difluoride (PVDF), polybenzimidazole (PBI), and polydimethylsiloxane (PDMS). The coatings were characterized by Fourier-transform infrared spectroscopy (FTIR), and the morphologies were characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The long-term stability of 42 membranes were tested in 12 organic solvents, including emerging green solvents MeTHF and Cyrene. The biophenol coatings led to tighter membranes with a decrease in MWCO of 12-79% at a penalty of a 22-92% permeance decrease in acetone.
This study reports a systematic investigation of fine-tuning the filtration performance of nanofiltration membranes with biophenol coatings to produce solvent-resistant membranes with 390-1550 g mol-1 molecular weight cutoff (MWCO) and 0.5-40 L m-2 h-1 bar-1 permeance. Six kinds of inexpensive, commercial biophenols (dopamine, tannic acid, vanillyl alcohol, eugenol, morin, and quercetin) were subjected to identical oxidant-promoted polymerization to coat six kinds of loose asymmetric membrane supports: polyimide (PI), polyacrylonitrile (PAN), polysulfone (PSf), polyvinylidene difluoride (PVDF), polybenzimidazole (PBI), and polydimethylsiloxane (PDMS). The coatings were characterized by Fourier-transform infrared spectroscopy (FTIR), and the morphologies were characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The long-term stability of 42 membranes were tested in 12 organic solvents, including emerging green solvents MeTHF and Cyrene. The biophenol coatings led to tighter membranes with a decrease in MWCO of 12-79% at a penalty of a 22-92% permeance decrease in acetone.
Organic solvent nanofiltration
(OSN) is a pressure-driven separation
process with a great potential in petrochemical and pharmaceutical
purifications. It allows separations at the molecular level between
50 and 2000 g mol–1 in organic media.[1] OSN is an energy-efficient technology compared
to other separation techniques, such as distillation, recrystallization,
chromatography, and extraction.[2,3]Compared with
ceramics, glasses, and metals, polymers have several
advantages in fabricating OSN membranes, namely, higher pliability,
lower cost, facile processability, and scalability. Among various
membrane fabrication techniques, phase inversion by immersion precipitation,
i.e., nonsolvent-induced phase inversion, has been widely used for
preparing nanofiltration membranes.[4,5] Phase inversion
leads to an integrally skinned asymmetric membrane with a dense top
layer providing separation properties and a porous sublayer providing
mechanical support. Various polymers, such as polyimide (PI),[6] polyacrylonitrile (PAN),[7] polysulfone (PSf),[8] polyvinylidene difluoride
(PVDF),[9] polybenzimidazole (PBI),[10] poly(ether–ether–ketone) (PEEK),[11] polyoxindolebiphenylene (POX),[12] polyarylene sulfide sulfone (PASS),[13] and sulfonated polyarylene ether sulfone (SPAES),[14] have been used to make OSN membranes by phase
inversion.The overall separation performance of OSN membranes
is mainly determined
by the membrane’s dense top layer, which can be customized
by various surface modification techniques, such as dip coating, spin
coating, polymer grafting, plasma treatment, polyelectrolyte deposition,
and interfacial polymerization.[15] Mussel-inspired
surface modification chemistry has been intensively studied by the
membrane community[16−23] since the Messersmith’s group seminal work on the use of
the self-polymerization of dopamine as a bioinspired, versatile, and
material-independent coating technique.[24] Dopamine, a catecholamine (Figure S2),
has been the most common monomer used in membrane coatings.[18] Dopamine is identical to the hydroxylated tyrosine
residues found in mussel foot proteins that produce the strong adhesion
of mussels onto wet surfaces.[18] Under oxidative,
weakly alkaline conditions, dopamine can self-polymerize to polydopamine
and can deposit onto a variety of surfaces at ambient temperature.[24]Owing to their structural resemblance
to dopamine, plant-based
biophenols are low-cost alternatives for bioinspired membrane coatings
(Figure ).[19−21] Members of these compounds involve tannic acid (typically sourced
from seeds and galls), vanillyl alcohol (commonly produced from lignin
waste), eugenol (extracted from cloves), morin (from guava leaves),
and quercetin (a common plant flavanol) (Figure S2). Apart from morin, the biophenol coating precursors are
40–95% less expensive compared to dopamine (Table S1).
Figure 1
Possible chemical interactions between the applied polymers
and
catechol moiety of polyphenols. PI, polyimide; PAN, polyacrylonitrile;
PSf, polysulfone; PVDF, polyvinylidene difluoride; PBI, polybenzimidazole;
and PDMS, polydimethylsiloxane.
Possible chemical interactions between the applied polymers
and
catechol moiety of polyphenols. PI, polyimide; PAN, polyacrylonitrile;
PSf, polysulfone; PVDF, polyvinylidene difluoride; PBI, polybenzimidazole;
and PDMS, polydimethylsiloxane.Polyphenols and their monomers have abundant catechol and
pyrogallol
functionalities that allow for binding to the membrane surface through
the formation of hydrogen bonds or through π–π
stacking of aromatic moieties (Figure ). Polyphenols’ acidic −OH groups can
also bind to charged materials through electrostatic interactions
and can also chelate metal ions depending on the pH of the binding
environment. In addition, the catechol moiety of polyphenols can undergo
pH-dependent autoxidation in aqueous media to produce a semiquinone
intermediate and quinone product,[25] which
is thought to be further reacted into various compounds, such as catecholamine
and indole.[22] Due to their reactive nature,
the quinone derivatives produced can further undergo secondary reactions,
such as Michael-type addition, Schiff base reaction, and Strecker
degradation with thiols and amines or aryloxy radical coupling with
the unoxidized catechol groups.[26] While
the versatile chemistry of catechol is undeniable, the polymerization
mechanism, the deposition on the surface, and the structure of biophenols
remain under debate despite great success in the fabrication of biophenol
coatings.[27]Although reports on polydopamine
membranes for aqueous nanofiltration
are abundant,[18] their applications in OSN
are relatively scarce albeit increasing. In order for the polydopamine-coated
membranes to acquire stability in organic solvents, a further cross-linking
step is usually required.[23] However, disadvantages
exist, such as additional membrane fabrication steps and environmental
concerns. An alternative is dopamine codeposition with reactive agents,
such as terephthaloyl chloride[28] or amine-containing
molecules,[29] resulting in membranes that
are stable in polar aprotic solvents. A possible explanation is that
due to the presence of catecholquinone moieties and radical species,
polydopamine exhibits intrinsic chemical reactivity. Through Michael-type
addition reactions and/or Schiff-base formations, polydopamine can
readily react with molecules with nucleophilic groups, such as thiolate
(−S–) and amine (−NH2),
generating thiol-catechol or amine-catechol adducts.[30] Membranes based on interpenetrating polymer networks of
polybenzimidazole and polydopamine demonstrated excellent OSN performance.[31]Besides dopamine, other biophenols have
been used for OSN applications.
Interfacial polymerization of tannic acid,[32] morin,[33] and quercetin[34] with terephthaloyl chloride; vanillic alcohol with trimesoyl
chloride;[35] and catechol with octaammonium
polyhedral oligomeric silsesquioxane[29] were
reported to make thin-film composite OSN membranes. However, the use
of an acyl chloride and annealing at high temperature (85 °C)
for complete interfacial polymerization makes it environmentally less
benign.Apart from autoxidation of dopamine at slightly alkaline
pH (pH
8.0–8.5), various oxidants (e.g., copper(II) sulfate and hydrogen
peroxide,[36] ammonium persulfate,[37] sodium periodate,[38] potassium permanganate, and iron(III)) were used to increase the
coating speed and endow membranes with resistance toward harsh environments.[39,40] In OSN applications, polydopamine deposition on a porous polyacrylonitrile
support promoted by different oxidants was reported.[41] However, previous publications are merely case studies
on the influences of single biophenol coatings toward the filtration
performance of single OSN membranes, which makes it difficult to make
direct comparisons among different combinations.Herein, we
demonstrate the first systematic study where oxidant-promoted
biophenol coating formation is used as a versatile, reproducible,
and easily scalable method to fine-tune the pore size and, hence,
separation performance of OSN membranes.
Experimental
Section
Materials
PI was purchased from HP Polymer GmbH (Lenzing,
Austria; product code, 58698-66-1). PAN was purchased from Goodfellow
Cambridge Ltd. (Huntingdon, UK; product code, AN316020; Mw, 85 000 g mol–1). PBI (26 wt
% in N,N-dimethylacetamide (DMAc))
was purchased from PBI Performance Products, Inc. (Charlotte, USA).
Dopaminehydrochloride (99%) and quercetin dihydrate (97%) were purchased
from Alfa Aesar. PSf (product code, 178912500; Mw, 60 000 g mol–1), morin hydrate,
heptane (≥ 99%), acetonitrile (MeCN, ≥ 99.9%),
ethyl acetate (EtOAc, analytical reagent grade), acetone (analytical
reagent grade), methanol (MeOH, ≥ 99.8%), toluene (analytical
reagent grade), dichloromethane (DCM, analytical reagent grade), and
tetrahydrofuran (THF, analytical reagent grade) were purchased from
Fisher Scientific. PVDF (product code, 427152; Mw, 180 000 g mol–1; Mn, 71 000 g mol–1), tannic acid
(ACS reagent), eugenol (99%), vanillyl alcohol (98%), sodium periodate
(analytical reagent grade), N,N-dimethylformamide
(DMF, ≥ 99.8%), N,N-dimethylacetamide
(DMAc, ≥ 99.5%), Cyrene (dihydrolevoglucosenone, 99%), dimethyl
carbonate (DMC, 99%), propylene carbonate (PC, 99%), and 2-methyltetrahydrofuran
(MeTHF, ≥ 99%) were purchased from Sigma-Aldrich. Novatexx
2471 polypropylene nonwoven backing was purchased from Freudenberg
Filtration Technologies (Crewe, UK). Polydimethylsiloxane (PDMS) membrane
can be purchased from GMT Membrantechnik GmbH (Rheinfelden, Germany).
Polystyrene markers (236–1900 g mol–1) for
solute rejection evaluation were purchased from Agilent Technologies.
Microscope slides were purchased from Thermo Scientific. All materials
and solvents were used as received without further purification. All
aqueous solutions were prepared using water with a resistivity of
18.2 MΩ cm at 25 °C (Milli-Q).
Preparation of Pristine
Polymer Membrane Supports
The
PBI dope solution was prepared by diluting commercial PBI solutions
in DMAc by mechanical stirring (6 h, 50 rpm, RT) and then degassing
under argon in an incubator shaker (400 rpm, 30 °C, 12 h). Dope
solutions of PSf, PVDF, and PAN were prepared in a similar fashion,
by dissolving the respective polymer solids in DMAc under mechanical
stirring (50 rpm, 6 h) at 50, 50, and 65 °C, respectively, and
then degassing as above. The dope solution of PI was prepared following
the same procedure, except that DMF was used as the solvent because
PI membranes cast from DMAc solution were found to break due to high
brittleness during the phase inversion process. On the basis of the
preliminary trials, the polymer concentrations for PI, PAN, PSf, PVDF,
and PBI dope solutions were fixed at 22, 19, 24, 24, and 19 wt %,
respectively, to obtain loose nanofiltration membranes. All the dope
solutions contained 1.5 wt % lithium chloride as a pore-forming agent. Figure illustrates the
membrane fabrication process. Membranes were formed as previously
described by casting 250 μm polymer films at 5 cm s–1 on a polypropylene support with a doctor blade, followed by phase
inversion in deionized water (15.0 MΩ cm) at 25 °C.[10] The membranes were cut into 9 cm diameter circles
by hand and then stored in water containing 1 vol % MeCN before use.
Figure 2
Schematic
of the fabrication of biophenol-coated membranes. (1)
Polypropylene nonwoven backing; (2) pristine polymer membrane on backing
prepared by casting; biophenol-coated membrane prepared by soaking
the pristine membrane in (3) biophenol solution followed by (4) oxidant
addition.
Schematic
of the fabrication of biophenol-coated membranes. (1)
Polypropylene nonwoven backing; (2) pristine polymer membrane on backing
prepared by casting; biophenol-coated membrane prepared by soaking
the pristine membrane in (3) biophenol solution followed by (4) oxidant
addition.
Preparation of Biophenol-Coated
Nanofiltration Membranes
In a typical procedure, dopamine-coated
membranes were prepared by
soaking the pristine polymer membrane discs having 9 cm diameter in
2 g L–1 aqueous dopamine solution for 24 h, followed
by the addition of NaIO4 to a final concentration of 5
mM (pH 5) to promote polymerization for an additional 24 h (Figure ). The coated membranes
were rinsed with water and then stored in water containing 1 vol %
MeCN. This two-step coating procedure was used to better control the
coating formation process by allowing the infusion of the dopamine
molecule into the porous structures of the membrane before its in
situ polymerization under oxidative conditions. Coatings with other
biophenols were performed in the same way to that of dopamine. Vanillyl
alcohol, eugenol, morin, and quercetin were dissolved in a 1:1 (v:v)
water:ethanol mixture instead of water. The addition of 50% ethanol
improves the dissolution of these biophenols, while 50% water allows
for the dissolution of NaIO4.[33] A list of all the membranes prepared in this work can be found in Table . Standalone polyphenols
were also synthesized under the same conditions as the membrane coating
in order for a direct comparison of attenuated total reflection Fourier-transform
infrared spectroscopy (ATR-FTIR) and thermogravimetric analysis (TGA)
between coated membranes and the coating material.
Table 1
Abbreviations of Membranesa
coatings
no coating
dopamine
tannic
vanillyl
alcohol
eugenol
morin
quercetin
PI
MPI
MPId
MPIt
MPIv
MPIe
MPIm
MPIq
PAN
MPAN
MPANd
MPANt
MPANv
MPANe
MPANm
MPANq
PSf
MPSf
MPSfd
MPSft
MPSfv
MPSfe
MPSfm
MPSfq
PVDF
MPVDF
MPVDFd
MPVDFt
MPVDFv
MPVDFe
MPVDFm
MPVDFq
PBI
MPBI
MPBId
MPBIt
MPBIv
MPBIe
MPBIm
MPBIq
PDMS
MPDMS
MPDMSd
MPDMSt
MPDMSv
MPDMSe
MPDMSm
MPDMSq
The subscript refers to the membrane
material and the superscript refers to the biophenol coating, where
present.
The subscript refers to the membrane
material and the superscript refers to the biophenol coating, where
present.
Membrane Characterization
ATR-FTIR spectra of membranes
were obtained using a Bruker Alpha-P. The samples were mounted on
a zinc–selenium/diamond plate, and the measurements were run
in air. The average of 16 scans at a resolution of 4 cm–1 was used to generate the spectra. Raman spectra were recorded using
an InVia spectrometer (Renishaw) with a 633 nm laser. The membrane
surface and cross-sectional microstructure were studied by scanning
electron microscopy (SEM) using a Zeiss Ultra55 with an in-lens detector
and a field emission gun with the accelerating voltage set to 3 kV.
Dried membranes were stuck on the sample holder by conductive carbon
tab. A sputter coater (Quorum Q150TES) was used to generate a 6 nm
gold/palladium coating on samples in order to make them conductive.
A MultiMode 8 with a Bruker TESPA-V2 probe was used to obtain atomic
force microscopy (AFM) images. TappingMode in air was used. Dried
membranes were stuck on a glass slide using double-sided tape. The
roughness of samples were analyzed using the NanoScope Analysis software
on an 2 μm × 2 μm area, and three membranes of each
type were tested and averaged. A TA Instruments Q500 was used to determine
the TGA results of samples in an N2 atmosphere with the
ramp rate of 20 °C min–1. Water contact angles
of membranes were obtained by using Krüss DSA100. Then, 1.5
μL of deionized water was injected on the membrane surface,
and the contact angle was obtained by using the sessile drop fitting
function in Drop Shape Analysis (version 1.91.0.2). The solvent stability
of membranes were tested by soaking membranes in eight common organic
solvents, heptane, EtOAc, acetone, MeOH, toluene, DCM, THF, and DMF,
and four green solvents, DMC, PC, MeTHF, and Cyrene (dihydrolevoglucosenone).
Membranes that are stable in THF and Cyrene were further tested for
their swellings in both solvents. Swelling of a membrane is quantified
by measuring its original thickness in water and its swelling thickness
after being soaked in THF or Cyrene for 24 h. Thickness of the membrane
was measured by using a digital caliper (Site UK Limited) with 10
μm accuracy. Each membrane sample was measured 10 times. The
swelling ratio is reported as the relative change in the membrane
final thickness in organic solvents as compared to their original
thickness in water.
Separation Performance of Nanofiltration
Membranes
Membrane separation performance was examined in
a stainless steel
cross-flow filtration apparatus at 10 bar (Figure ). All the tests were carried out for at
least 1 week. A long-term aging test of MPVDFd in MeTHF was carried out for 3 months.
Two independent duplicates of each membrane were prepared, and each
membrane prepared was tested three times; the reported results are
the mean values of these measurements. The effective area (A) of each membrane was 52.8 cm2. Equation was used to calculate the
permeance.
Figure 3
Schematic process
configuration for membrane screening, i.e., determination
of solvent permeance and solute rejection.
Schematic process
configuration for membrane screening, i.e., determination
of solvent permeance and solute rejection.In the equation, the solvent flux through the membrane (J) was divided by the transmembrane pressure (ΔP) to obtain permeance. The flux was the volume of solvent
(V) that permeates through the membrane for a given
membrane area (A) in a given time (t). Rejection values were determined by using a standard containing
1 g L–1 of PS580 and PS1300 polystyrene markers
and 0.1 g L–1 of methylstyrene dimer (236 g mol–1) in acetone, as previously describe.[10,42] As defined in eq ,
the measured concentration of solutes in the permeate (Cp) and the feed (Cf) was used
to determine the rejection (R).Molecular weight cutoff (MWCO) is defined as the lowest molecular
weight solute in which 90% of it is retained by the membrane, and
it was estimated from the rejections curve in this study by linear
interpolation. In order to compare the effects of different biophenol
coatings toward the permeance and MWCO for different polymer supports,
relative changes are calculated by using eqs and 4.
Results and Discussion
As a representative example, the physicochemical characterization
of the membranes is exemplified on MPVDF and MPVDFd membranes in Figure . Owing to the large
number of membranes prepared in this study, the other membranes can
be found in the SI. The formation of the
biophenol coatings can be easily observed from the change in the color
of the membrane surface (Figures E,F and S6). The polymerized
biophenols are black, and consequently, the coating procedure darkens
the membrane surface to different degrees depending on the type of
polymers and biophenols.
Figure 4
Physicochemical characterizations of representative
membranes MPVDF and MPVDFd. (A) ATR-FTIR spectra. (B) Raman spectra.
(C) Water contact
angle and surface roughness (root-mean-square). (D) TGA. (E, F) Appearance
(scale bar = 2 mm). (G, H) Visible-light microscope images (reflection
mode, frame size = 100 μm × 100 μm). (I, J) Lower-magnification
SEM images of membrane surface (scale bar = 20 μm). (K, L) Higher-magnification
SEM images of membrane surface (scale bar = 200 nm). (M, N) SEM images
of membrane cross sections (scale bar = 10 μm). (O, P) AFM height
images of membranes (scan size = 2 μm × 2 μm).
Physicochemical characterizations of representative
membranes MPVDF and MPVDFd. (A) ATR-FTIR spectra. (B) Raman spectra.
(C) Water contact
angle and surface roughness (root-mean-square). (D) TGA. (E, F) Appearance
(scale bar = 2 mm). (G, H) Visible-light microscope images (reflection
mode, frame size = 100 μm × 100 μm). (I, J) Lower-magnification
SEM images of membrane surface (scale bar = 20 μm). (K, L) Higher-magnification
SEM images of membrane surface (scale bar = 200 nm). (M, N) SEM images
of membrane cross sections (scale bar = 10 μm). (O, P) AFM height
images of membranes (scan size = 2 μm × 2 μm).ATR-FTIR results (Figures A, S3, and S4) confirmed the formation
of different biophenol coatings on all of the six polymer membranes.
Compared with pristine membranes, biophenol-coated membranes showed
increased absorbance across the whole spectra and especially on existing
polymer peaks (Table S3), which can be
attributed to the deposition of an organic film.[43] Significantly increased phenol O–H stretch at 3200
to 3400 cm–1 for all the biophenol-coated membranes
suggested that hydroxyl groups are abundant after polymerization.[44]Membrane morphologies were characterized
by SEM and AFM. SEM images
(Figures I–N
and S8–S10) showed the typical morphology
of membranes prepared by phase inversion. However, SEM was hardly
able to distinguish biophenol-coated membranes from their pristine
counterparts (Figures I,J and S8), due to (i) similar secondary
electron yields compared to the underlying membranes and (ii) the
small thickness of the coatings. In the higher magnification SEM plan
view images (Figures K,L and S9), a small number of particles
can be observed from biophenol-coated membranes, which might be from
the precipitation route of biophenol polymerization, acting in competition
with thin film formation.[45] In the SEM
cross-sectional images (Figures M,N and S10), no apparent
interphase can be observed on the top of membranes, implying good
compatibility between the coatings and the membranes.[46] AFM height images (Figures O,P and S11) provided similar
surface morphology information with that of higher magnification SEM
surface images. There is no clear trend in the influence of biophenol-coatings
toward the surface roughness of membranes (Table S4). Biophenol coatings increased the hydrophilicity of membranes
in various degrees (3–45% corresponding to 2–34°, Figure S5), which is from the abundant hydroxyl
groups in the biophenol coatings.[47]All the membranes were tested by Raman spectroscopy. However, spectra
can only be obtained from dopamine-coated membranes (Figures B and S12); all the other membranes (including pristine ones) showed
broad fluorescence across the whole spectra, and no peaks could be
observed. The fluorescence is likely to be from the chemistry of the
membranes. Note, that the polydopamine coating can mask the Raman
fluorescence of the substrate. Although Raman spectroscopy has been
used to verify the existence of polydopamine,[48] to the best of our knowledge, it is the first time that Raman mapping
is used to verify the homogeneity (with 1 μm lateral resolution)
of dopamine coatings on 6 different polymer membrane supports (Figure S13).The majority of the membranes
were stable in all 12 solvents tested,
except for polar aprotic Cyrene and DMF (Table S7, Figures S32–S67). However, all of the PSf membranes
(pristine and biophenol-coated) dissolved in toluene, DCM, MeTHF,
and THF, which reveals that PSf (even with biophenol coatings) is
not a robust material for OSN. Furthermore, the MPDMSd membrane from the PDMS set
was found to be more stable than the rest. The dissolution results
illustrate that the solvent stability of biophenol-coated membranes
is substrate-dependent. Nevertheless, the majority of the coating-substrate
combinations were stable.The stability of membranes were also
tested in polar aprotic solvents
Cyrene and DMF. The results showed that Cyrene dissolved all the membranes,
except for dopamine-coated PAN, dopamine-coated PVDF, all of the PBI
membranes, and all of the PDMS membranes. However, in contrast to
PBI, where the pristine PBI and all the biophenol-coated membranes
are stable in Cyrene, all the coatings, except for dopamine on PDMS,
are dissolved by Cyrene. PBI is a robust material which enables biophenol
coatings that can withstand polar aprotic solvent Cyrene, and dopamine
coating can endow stability toward several polymer materials against
Cyrene. Consequently, Cyrene has been identified as a green alternative
for conventional polar aprotic solvents, which does not dissolve PBI
and certain biophenol/polymer pairs contrary to the expectations.
These findings can open new membrane processing possibilities in polar
aprotic solvents.The permeance of all the acetone-stable membranes
are shown in Figure . Compared with pristine
membranes, all the biophenol-coated membranes showed decreased permeance
(by 22–92%), which could be explained by the reduced size of
pores in the membrane top layer due to biophenol deposition (see Section 5 in the SI for pore size estimation).
Among all the biophenol coatings, dopamine leads to the greatest permeance
decrease for all of the membrane materials. The influence is as high
as 1 order of magnitude for PI, PAN, and PBI. Moreover, all the membranes
showed relatively stable permeance (relative change within 5%) during
the one-week continuous filtration experiment, which verifies their
robustness (Figure S16).
Figure 5
Permeance, cutoff and
pore size of (A) PI, (B) PAN, (C) PSf, (D)
PVDF, (E) PBI, and (F) PDMS membranes in acetone. All the data are
average values of two pieces of independently prepared membranes at
two data collection points at 24 h and 7 days. Only the dopamine coating
was found to be stable on PSf (C) and PDMS (F) membranes in acetone.
The standard error of MWCO of PSf (C) is large due to the increase
of MWCO during the one-week testing period (see Figure S24C). A transposed version of the figure with the
same data where single coatings are compared within single panels
can be found in the SI.
Permeance, cutoff and
pore size of (A) PI, (B) PAN, (C) PSf, (D)
PVDF, (E) PBI, and (F) PDMS membranes in acetone. All the data are
average values of two pieces of independently prepared membranes at
two data collection points at 24 h and 7 days. Only the dopamine coating
was found to be stable on PSf (C) and PDMS (F) membranes in acetone.
The standard error of MWCO of PSf (C) is large due to the increase
of MWCO during the one-week testing period (see Figure S24C). A transposed version of the figure with the
same data where single coatings are compared within single panels
can be found in the SI.The rejection curves of all of the membranes toward
PS markers
are shown in Figures S17–S23, which
were used to determine the MWCO and estimate the pore size of the
membranes (Figure ). The results show that all the biophenol coatings lead to decreased
MWCO (by 12–79%) compared to the pristine membranes, which
is consistent with the observations on the permeance (Figure ).In order to facilitate
a straightforward comparison of separation
performance among different membranes, relative changes in permeance,
MWCO, and pore size were calculated and are shown in Figure . As the MWCO of MPAN and MPANe exceed
2000 g mol–1 and no accurate numbers could be estimated
from Figure S19, 3000 g mol–1 was arbitrarily set as the MWCO for both MPAN and MPANe, which is not
ideal (resulting in the no change in MWCO of MPANe in Figure B) but necessary in order to complete the
comparison. The results showed that changes in permeance, MWCO, and
pore diameter of coated membranes are positively correlated (Figure ). This phenomenon
can be explained by the decrease in pore size due to the deposition
of the biophenols, which in turn leads to a decrease in both solvent
permeance and MWCO. For each biophenol-coated membrane, as compared
to its pristine membrane, the relative change in permeance is larger
than that in MWCO. Consequently, to obtain tighter membranes through
biophenol coating formation, the permeance needs to be compromised.[49] Nevertheless, the capability of biophenol coatings
on the fine-tuning of membrane separation performance has been unambiguously
confirmed (Figure ).
Figure 6
Relative change in (A) permeance, (B) MWCO, (C) pore size, and
(D) swelling ratio of membranes (radar chart).
Figure 7
Permeance versus MWCO for all 32 membranes tested in acetone. The
asterisk indicates that the MWCO is higher than the tested nanofiltration
range (see Figure S19). Pearson correlation
coefficient (R), 0.7299.
Relative change in (A) permeance, (B) MWCO, (C) pore size, and
(D) swelling ratio of membranes (radar chart).Permeance versus MWCO for all 32 membranes tested in acetone. The
asterisk indicates that the MWCO is higher than the tested nanofiltration
range (see Figure S19). Pearson correlation
coefficient (R), 0.7299.Membranes that are stable in THF and Cyrene (polar aprotic
solvents)
were also characterized by their swelling in both solvents (Figure D), which are well-known
to severely swell polymer membranes. The swelling ratio results (Figure S68) show that different membranes swell
in different degrees in THF and Cyrene, but the trends are similar.
Among the pristine membranes, PBI swells most (32%), while PDMS swells
least (3%). Biophenol coatings can alleviate membrane swellings. Among
them, dopamine has the largest effect, while eugenol has the smallest
effect, which could be observed more apparently in Figure D. The swelling ratio of PBI
membrane decreased nearly 5 times after dopamine is coated on it.
The alleviation of membrane swelling by biophenol coatings is thought
to be from a combination of enhanced interactions in polymer networks
(Figure ) and slightly
increased membrane hydrophilicity (Figure S5).Similar to Figure , MPVDF and MPVDFd were selected to test the membrane performance
in an additional four green organic solvents with varying polarity,
MeTHF, toluene, EtOAc, and heptane (Figure A). The results show that MPVDFd has lower permeance and lower
MWCO than MPVDF in all of the solvents. There is a positive
correlation between permeance and the solubility parameter of the
solvents for MPVDF (Figure S31A). This observation is consistent with a previous report that similar
Hansen solubility parameters between a solvent and a membrane suggest
a stronger solvent–membrane interaction, leading to higher
permeance.[50] In contrast, MPVDFd has a similar
permeance irrespective of solvent polarity. The MWCO and estimated
pore size remained quasi constant for both membranes in all solvents
(Figure A). These
results demonstrate that biophenol coatings could result in more robust
membranes, which perform the same irrespective of solvent selection.
A long-term aging test of MPVDFd in MeTHF (Figure B) verifies that membrane separation performance
is stable for at least 3 months.
Figure 8
(A) Permeance, cutoff, and pore size of
MPVDF and MPVDFd in different
organic solvents. The data as a function of HSP are presented in Figure S31. (B) Long-term permeance and molecular
weight cutoff of MPVDFd in MeTHF.
(A) Permeance, cutoff, and pore size of
MPVDF and MPVDFd in different
organic solvents. The data as a function of HSP are presented in Figure S31. (B) Long-term permeance and molecular
weight cutoff of MPVDFd in MeTHF.
Conclusions
This
systematic study verifies the versatile method that utilizes
low-cost biophenol coatings for fine-tuning the separation performance
of polymer OSN membranes, and can be more generally adapted to phenolic
coatings on polymer surfaces. The majority of biophenol coatings are
stable in various organic solvents in the 1.9–20.7 dielectric
constant range. All the biophenol coatings lead to decreased permeance
of solvent (22–92%) and increased rejection of solutes (12–79%).
In addition, biophenol coatings can decrease the swelling by up to
80%, resulting in more stable membranes in organic solvents. Among
the tannic acid, vanillyl alcohol, eugenol, morin, quercetin, and
dopamine coatings, the latter has the most profound effect on the
membrane performance. Moreover, dopamine coating endows PAN and PVDF
membranes with solvent resistance toward the green polar aprotic solvent
Cyrene. Dopamine-coated PVDF membrane demonstrated stable permeance
and rejection in MeTHF for over 3 months of operation. Apart from
membranes, the results could be further exploited in the fields of
food packaging and biomedical products.
Authors: Hazel Lynn C Maganto; Micah Belle Marie Yap Ang; Gian Vincent C Dizon; Alvin R Caparanga; Ruth R Aquino; Shu-Hsien Huang; Hui-An Tsai; Kueir-Rarn Lee Journal: Membranes (Basel) Date: 2021-03-19