| Literature DB >> 32024061 |
Ye-Eun Hong1, Meera Kweon1,2.
Abstract
The formula and processing parameters for gluten-free rice bread were optimized using a factorial design, including a center point. Gum concentration (GC), water amount (WA), mixing time (MT), and fermentation time (FT) were selected as factors, and two levels were used for each factor: 1 and 2% for GC; 80 and 100 g for WA; 5 and 10 min for MT; and 30 and 60 min for FT. The WA and FT were identified as the most significant factors in determining the quality of gluten-free rice bread with tamarind gum. Thus, the optimized formula and processing conditions for maximizing bread volume and minimizing bread firmness were 1% gum, 100 g water, 5 min MT, and 60 min FT. The addition of an anti-staling enzyme reduced the increase in bread firmness and the enthalpy of starch retrogradation, suggesting its potential for successful application in commercially manufactured rice bread with tamarind gum.Entities:
Keywords: factorial design; formula; gluten-free; optimization; processing factor; rice bread; tamarind gum
Year: 2020 PMID: 32024061 PMCID: PMC7073824 DOI: 10.3390/foods9020145
Source DB: PubMed Journal: Foods ISSN: 2304-8158
Experimental conditions tested by a full factorial design for preparing gluten-free rice bread.
| Std | Run Order | Gum | Water | Mixing Time | Fermentation Time |
|---|---|---|---|---|---|
| 1 | 12 | 1 | 80 | 5 | 30 |
| 2 | 14 | 2 | 80 | 5 | 30 |
| 3 | 9 | 1 | 100 | 5 | 30 |
| 4 | 16 | 2 | 100 | 5 | 30 |
| 5 | 3 | 1 | 80 | 10 | 30 |
| 6 | 5 | 2 | 80 | 10 | 30 |
| 7 | 10 | 1 | 100 | 10 | 30 |
| 8 | 17 | 2 | 100 | 10 | 30 |
| 9 | 13 | 1 | 80 | 5 | 60 |
| 10 | 7 | 2 | 80 | 5 | 60 |
| 11 | 11 | 1 | 100 | 5 | 60 |
| 12 | 2 | 2 | 100 | 5 | 60 |
| 13 | 1 | 1 | 80 | 10 | 60 |
| 14 | 6 | 2 | 80 | 10 | 60 |
| 15 | 4 | 1 | 100 | 10 | 60 |
| 16 | 15 | 2 | 100 | 10 | 60 |
| 17 | 8 | 1.5 | 90 | 7.5 | 45 |
Figure 1Appearance of batter prepared as per the designed formula and processing conditions before (left) and after (right) fermentation.
pH of batter before and after fermentation and gluten-free rice bread characteristics tested by a full factorial design.
| Std | Batter | Bread | ||||
|---|---|---|---|---|---|---|
| pH before Fermentation | pH after Fermentation | Weight | Volume | Moisture Content | Firmness | |
| 1 | 6.2 ± 0.1 a,* | 5.9 ± 0.1 a | 153.8 ± 0.2 b,c | 289.8 ± 11.5 b | 46.2 ± 0.0 a | 9.8 ± 1.1 e,f |
| 2 | 6.3 ± 0.2 a | 5.9 ± 0.2 a | 154.1 ± 0.5 b,c | 300.1 ± 0.9 b | 45.3 ± 0.3 a | 8.9 ± 0.1 d,e,f |
| 3 | 6.2 ± 0.0 a | 5.9 ± 0.1 a | 150.7 ± 0.2 b,c | 273.2 ± 5.0 a,b | 50.0 ± 0.6 c | 7.0 ± 1.2 b,c,d,e |
| 4 | 6.3 ± 0.2 a | 5.9 ± 0.2 a | 153.2 ± 0.7 b,c | 370.1 ± 6.0 d,e | 49.9 ± 0.5 c | 6.8 ± 1.2 b,c,d,e |
| 5 | 6.0 ± 0.1 a | 5.7 ± 0.1 a | 152.9 ± 0.9 b,c | 295.2 ± 5.0 b | 45.6 ± 0.7 a | 8.5 ± 0.9 c,d,e |
| 6 | 6.0 ± 0.1 a | 5.7 ± 0.2 a | 154.6 ± 1.1 c | 276.2 ± 14.1 a,b | 44.4 ± 0.3 a | 8.8 ± 1.0 d,e,f |
| 7 | 6.2 ± 0.0 a | 5.8 ± 0.0 a | 152.3 ± 0.8 b,c | 258.3 ± 4.5 a | 51.3 ± 0.1 c | 7.0 ± 0.6 b,c,d,e |
| 8 | 6.3 ± 0.3 a | 5.8 ± 0.2 a | 152.2 ± 1.4 b,c | 274.3 ± 8.8 a,b | 50.6 ± 0.8 c | 7.0 ± 0.2 b,c,d,e |
| 9 | 6.2 ± 0.0 a | 5.5 ± 0.0 a | 151.1 ± 0.3 b,c | 282.7 ± 3.5 a,b | 46.3 ± 0.3 a | 7.9 ± 1.0 c,d,e |
| 10 | 6.1 ± 0.2 a | 5.5 ± 0.2 a | 152.0 ± 0.1 b,c | 270.6 ± 6.2 a,b | 44.4 ± 0.2 a | 9.9 ± 1.1 e,f |
| 11 | 6.2 ± 0.1 a | 5.6 ± 0.0 a | 145.3 ± 1.1 a | 338.3 ± 3.8 c | 50.6 ± 0.7 c | 4.0 ± 0.1 a,b |
| 12 | 6.1 ± 0.2 a | 5.5 ± 0.1 a | 145.2 ± 0.6 a | 360.0 ± 12.4 c,d,e | 50.4 ± 1.0 c | 5.5 ± 0.4 a,b,c |
| 13 | 6.0 ± 0.1 a | 5.5 ± 0.1 a | 153.2 ± 4.1 b,c | 293.5 ± 12.8 b | 45.2 ± 1.3 a | 12.0 ± 2.0 f |
| 14 | 6.0 ± 0.1 a | 5.4 ± 0.2 a | 150.3 ± 0.6 b | 275.3 ± 0.8 a,b | 44.4 ± 0.2 a | 8.5 ± 0.9 c,d,e |
| 15 | 6.1 ± 0.1 a | 5.4 ± 0.2 a | 144.1 ± 0.2 a | 349.1 ± 8.0 c,d | 49.3 ± 0.3 b,c | 3.1 ± 0.3 a |
| 16 | 6.3 ± 0.3 a | 5.6 ± 0.2 a | 145.6 ± 1.0 a | 380.0 ± 10.9 e | 50.6 ± 0.3 c | 4.0 ± 1.2 a,b |
| 17 | 6.0 ± 0.2 a | 5.5 ± 0.2 a | 149.9 ± 0.5 b | 365.6 ± 18.8 c,d,e | 47.0 ± 2.4a,b | 5.8 ± 1.1 a,b,c,d |
* Results are expressed as the mean ± standard deviation. Values with the same letter within the same column are not significantly different (p < 0.05), according to Duncan’s multiple range test.
Figure 2Cross-sections of gluten-free rice bread tested by a full factorial design.
Significant factors for the batter and bread characteristics of gluten-free rice bread tested by a full factorial design.
| Sample | Response | Significant Factor | Significance | |
|---|---|---|---|---|
| Batter | Specific gravity | - | - | - |
| pH before fermentation | - | - | - | |
| pH after fermentation | Fermentation time (FT) | 0.0002 | Negative | |
| Bread | Weight | Fermentation time | <0.0001 | Negative |
| Water amount (WA) | <0.0001 | Positive | ||
| WA × FT | 0.0024 | Positive | ||
| Volume | Fermentation time | 0.0207 | Positive | |
| WA × FT | 0.0097 | Positive | ||
| Moisture content | Water amount | 0.0002 | Positive | |
| Firmness | Water amount | <0.0001 | Negative |
Figure 3Three-dimensional plots on the characteristics of batter (A,B) and bread (C–F) affected by significant factors of the formula and processing conditions in the preparation of gluten-free rice bread with tamarind gum.
Figure 4Changes in the moisture content (a) and firmness (b) of bread with anti-staling enzyme at different concentrations during storage at 4 °C.
Thermal characteristics of gluten-free rice bread prepared with #11 (1% gum, 100 g of water, a 5 min mixing time, and a 60 min fermentation time) during storage at 4 °C.
| Enzyme Concentration | Storage Time | Tonset | Tpeak | Tend | Heat of Transition |
|---|---|---|---|---|---|
| 0 | 0 | 40.1 ± 0.1 a,* | 48.1 ± 0.1 a | 66.9 ± 1.1 c,d,e,f | 0.35 ± 0.0 a |
| 1 | 40.0 ± 0.0 a | 53.4 ± 0.1 b | 64.8 ± 0.2 b,c,d,e | 0.82 ± 0.0 c | |
| 4 | 40.8 ± 0.9 a | 52.8 ± 0.4 b | 65.1 ± 0.6 b,c,d,e | 1.43 ± 0.1 e | |
| 0.005 | 0 | 40.0 ± 0.0 a | 48.0 ± 0.1 a | 67.8 ± 0.9 e,f | 0.28 ± 0.0 a |
| 1 | 40.0 ± 0.0 a | 52.8 ± 0.6 b | 64.6 ± 0.0 b,c,d | 0.60 ± 0.0 b | |
| 4 | 40.7 ± 0.3 a | 52.8 ± 0.6 b | 64.6 ± 0.7 b,c,d | 1.11 ± 0.1 d | |
| 0.010 | 0 | 40.18 ± 0.1 a | 48.7 ± 0.1 a | 68.4 ± 0.3 f | 0.37 ± 0.0 a |
| 1 | 40.0 ± 0.0 a | 52.7 ± 0.2 b | 61.0 ± 0.8 a | 0.40 ± 0.1 a | |
| 4 | 40.47 ± 0.1 a | 51.4 ± 2.1 b | 64.6 ± 0.6 b,c,d | 1.02 ± 0.1 d | |
| 0.015 | 0 | 40.0 ± 0.0 a | 48.5 ± 1.2 a | 67.6 ± 2.4 d,e,f | 0.25 ± 0.0 a |
| 1 | 40.0 ± 0.0 a | 53.0 ± 0.5 b | 63.8 ± 0.7 a,b,c | 0.36 ± 0.1 a | |
| 4 | 40.79 ± 0.7 a | 52.7 ± 0.8 b | 63.5 ± 0.0 a,b | 0.73 ± 0.0 b,c |
* Results are expressed as the mean ± standard deviation. Values with the same letter within the same column are not significantly different (p < 0.05), according to Duncan’s multiple range test.