| Literature DB >> 31936551 |
Cesar Valencia1, Yamid Valencia1, Carlos David Grande Tovar2.
Abstract
Tissue paper is of high importance worldwide and, continuously, research is focused on improvements of the softening and durability properties of the paper which depend specifically on the production process. Polyamide-amine-epichlorohydrin (PAE) resins along with release agents are widely used to adhere the paper to the yankee dryer (creping cylinder) in paper manufacture. Nevertheless, these resins are highly cationic and they normally adhere in excess to the paper which negatively affects the creping process and the quality of the paper. For this reason, a low cationic polyamine-epichlorohydrin coating (Polycoat 38®) was synthesized from a diamine supplied by Disproquin S.A.S. and epichlorohydrin. The analysis of the synthesized polymer was carried out by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (1H-NMR). The molecular weight of the polymer was obtained by gel permeation chromatography (GPC), physical-chemical properties such as kinematic viscosity, percentage of solids, density, charge density were measured and compared with a commercial PAE resin (Dispro620®) Thermal stability of the Polycoat 38® and glass transition temperature in presence of a release agent (Disprosol 17®) were also evaluated by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), respectively. Finally, a peel adhesion test and an absorption durability assessment were carried out together with the evaluation of the creeping efficiency of the paper by caliber and tensile measurements in a tissue (towel paper) production plant, demonstrating a superior performance in the paper creping process as compared to some commercially available products.Entities:
Keywords: coating agent; paper creping; polyamine-epichlorohydrin resin; release agent; yankee dryer
Year: 2020 PMID: 31936551 PMCID: PMC7022858 DOI: 10.3390/polym12010173
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.329
Figure 1Scheme of the creping process using a coating-release agent in the yankee dryer.
Figure 2Graphical abstract of the synthesis and application of the Polycoat 38® coating in the yankee dryer.
Figure 3Fourier transform infrared spectroscopy (FTIR) spectrum of the polyamine (Polycoat 38®) resin synthesized.
Figure 4Nuclear magnetic resonance (1H-NMR) spectrum of the polyamine (Polycoat 38®) resin synthesized.
Figure 5Thermogravimetric analysis of the polyamine (Polycoat 38®) resin synthesized.
Figure 6Differential scanning calorimetry (DSC) analysis of (a) the polycoat 38® resin synthetized and (b) emulsion of polycoat 38® and Disprosol 17
Relative adhesion of different coatings commercially available.
| Coating | Relative Adhesion (gF/3in) |
|---|---|
|
| 2823 |
|
| 1595 |
|
| 1179 |
|
| 1078 |
|
| 966 |
|
| N/A |
N/A: No adhesion.
Quality parameters of the Coating (Polycoat 38) and the release agent (Disprosol 17).
| Parameter | Polycoat 38® | Disprosol 17® |
|---|---|---|
| Appearance | Liquid | Liquid |
| Color | Ambar | Ambar |
| pH | 3.00–5.00 | 6.00–8.00 |
| Viscosity | <600 cP | <400 cP |
| Total solids | 38.00% | 100% |
| Density | 1.01–1.03 g/mL | 0.80–0.90 |
| Charge density | 1800 mEq/L | N/A |
| Dispersion | N/A | 100% in water |
N/A: Not applied.
Figure 7Creping and cleaning blade wear as a function of time.