Large-Area Stable Superhydrophobic Poly(dimethylsiloxane) Films Fabricated by Thermal Curing via a Chemically Etched Template.

Inspired by nature, large-area stable superhydrophobic poly(dimethylsiloxane) (PDMS) films have generated extensive interest for various applications such as self-cleaning, corrosion protection, liquid transport, optical services, and flexible electronics. However, the current methods used to prepare such films are difficult to apply for efficient large-area fabrication. In this article, an effective technique for fabricating low adhesive superhydrophobic films based on the use of a chemically etched template followed by a thermal curing process is introduced. On the basis of this approach, the importance of chemical solution concentration as well as etching time is discussed to outline the specific rules required for forming different surface topographies of the templates. Then, PDMS films with varying wettabilities can be fabricated in which one can achieve CA > 160° and SA < 10°. Finally, for engineering needs and actual preparation, large-area PDMS films are obtained via a roll-to-roll (R2R) process, which show a superhydrophobic property even after high-intensity friction and have excellent acid and alkaline resistance, UV resistance, and optical transparency. The prepared large-area stable superhydrophobic PDMS films have the potential to be used in the aerospace field in the future because of their excellent anti-icing performance.