| Literature DB >> 31835461 |
Magdalena Ramirez-Peña1, Francisco J Abad Fraga2, Alejandro J Sánchez Sotano1, Moises Batista1.
Abstract
The shipbuilding industry shows a special interest in adapting to the changes proposed by the industry 4.0. This article bets on the development of an index that indicates the current situation considering that supply chain is a key factor in any type of change, and at the same time it serves as a control tool in the implementation of improvements. The proposed indices provide a first definition of the paradigm or paradigms that best fit the supply chain in order to improve its sustainability and a second definition, regarding the key enabling technologies for Industry 4.0. The values obtained put shipbuilding on the road to industry 4.0 while suggesting categorized planning of technologies.Entities:
Keywords: LARG paradigm; shipbuilding; supply chain
Year: 2019 PMID: 31835461 PMCID: PMC6947321 DOI: 10.3390/ma12244129
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Figure 1Scheme of the experimental methodology followed.
Mean rating and weightings of LARG to shipbuilding supply chain.
| Paradigms | Questions | Mean Rating | Weight |
|---|---|---|---|
| Lean | How important is Lean paradigm to Shipbuilding Supply Chain | 4.22 | 0.26 |
| Agile | How important is Agile paradigm to Shipbuilding Supply Chain | 4.15 | 0.26 |
| Resilient | How important is Resilient paradigm to Shipbuilding Supply Chain | 3.72 | 0.23 |
| Green | How important is Green paradigm to Shipbuilding Supply Chain | 3.93 | 0.25 |
| Sum | 16.00 | 1.00 |
Questions, mean rating, and weightings of LARG level of implantation to shipbuilding supply chain.
| Practices | Reference | Mean Rating | Weight |
|---|---|---|---|
| PL1 = Just in time (in the company) | [ | 2.30 | 0.23 |
| PL2 = Just in time (from supplier to company) | [ | 2.40 | 0.24 |
| PL3 = Pull Flow | [ | 2.25 | 0.22 |
| PL4 = Supplier relationships/long term business relationship | [ | 3.20 | 0.32 |
| PA1 = Use of IT in design and development activities | [ | 2.35 | 0.26 |
| PA2 = Capacity to change delivery times of supplier | [ | 2.35 | 0.26 |
| PA3 = Use of IT in manufacturing activities | [ | 2.15 | 0.24 |
| PA4 = Centralized and collaborative planning | [ | 2.10 | 0.23 |
| PR1 = Procurement strategies that enable the change of suppliers | [ | 1.90 | 0.28 |
| PR2 = Supply chain visibility creation | [ | 1.65 | 0.22 |
| PR3 = Lead time reduction | [ | 2.10 | 0.26 |
| PR4 = Development visibility of inventories and demand conditions | [ | 1.75 | 0.24 |
| PG1 = Environmental collaboration with suppliers | [ | 2.15 | 0.22 |
| PG2 = ISO 14001 certification | [ | 3.25 | 0.33 |
| PG3 = To reduce energy consumption | [ | 2.10 | 0.21 |
| PG4 = To reduce or recycling materials and packaging | [ | 2.40 | 0.24 |
| Sum | 36.40 |
Data LARGSC index.
| Paradigm | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | PBx | wx | SCx |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Lean | 3.55 | 2.63 | 3.00 | 4.55 | 3.00 | 2.73 | 1.78 | 2.13 | 2.32 | 3.08 | 2.32 | 1.54 | 2.23 | 2.32 | 2.63 | 2.78 | 3.09 | 2.87 | 1.54 | 1.86 | 2.60 | 0.26 | 0.68 |
| Agile | 2.00 | 2.79 | 2.99 | 1.77 | 2.00 | 1.53 | 1.76 | 2.53 | 3.23 | 1.74 | 2.00 | 2.26 | 2.74 | 1.50 | 3.00 | 2.03 | 2.00 | 2.53 | 2.47 | 2.00 | 2.24 | 0.26 | 0.58 |
| Resilient | 2.26 | 1.76 | 2.54 | 1.28 | 2.00 | 1.00 | 2.00 | 1.72 | 1.80 | 2.28 | 1.78 | 2.28 | 2.28 | 2.00 | 2.78 | 2.00 | 2.00 | 1.00 | 1.28 | 1.26 | 1.87 | 0.23 | 0.43 |
| Green | 2.57 | 3.35 | 4.33 | 2.90 | 3.11 | 1.57 | 1.87 | 2.57 | 2.12 | 2.03 | 1.45 | 2.11 | 2.76 | 2.76 | 3.64 | 2.66 | 2.33 | 2.90 | 2.09 | 2.11 | 2.56 | 0.25 | 0.63 |
Figure 2Importance of LARG to Shipbuilding SC.
Figure 3Level of implantation of LARG to shipbuilding SC.
Figure 4Paradigms behavior.
Key enabling technologies and supply chain paradigms questionnaire.
| Key Enabling Technologies | Lean (L) | Agile (A) | Resilient (R) | Green (G) |
|---|---|---|---|---|
| K1: Additive Manufacturing | Large scale production in small batches, with a focus on the customer and the creation of more with less waste [ | Customized products and processes [ | Manufacturing products close to the customers geographic location reduces response time [ | Technologies allowing techniques for the reuse and recycling of urban waste [ |
| K2: Big Data | Improved information flows that enable the supply chain to operate with reduced inventory and rapid customer response [ | Provide a single view of market trends, customer purchasing patterns and maintenance cycles, ways to reduce the costs and enable more targeted business decisions [ | Assist in making decisions regarding pricing, optimization, reduction of operational risk, and improvement of the delivery of products and services [ | Minimize the risk inherent in hazardous materials, associated carbon emissions, and economic cost [ |
| K3: Cloud Computing | Supporting information management during the life cycle of the digital product [ | Facilitating sharing of resources and participants collaboration throughout the supply chain lifecycle [ | Prevent potential vulnerabilities in the cooperation of supply chain actors [ | Evaluate the ecological performance of the supplier under economic and environmental criteria [ |
| K4: Augmented Reality | Provide advance shipping instructions and times [ | Shorten the learning curve [ | Possibility of tracking the product [ | Promote disintermediation [ |
| K5: Autonomous Robots | Improve work cycle efficiency [ | Increase production flexibility [ | Improve control of interrupt detection [ | Minimize transport time [ |
| K6: Automated Vehicles | Helps achieve leaner processes [ | Improve supply chain performance by planning and controlling movements [ | Enable online algorithm adaptation with real-time response [ | Guarantee the performance of environmental efficiency [ |
| K7: Blockchain | Increase the efficiency, reliability and transparency of the entire supply chain, optimize input processes (ability to ensure the immutability of data) and public accessibility of data flows [ | Provide strong process controls aligned to the interests of all operators involved [ | Enables transactions with a unified, transparent record keeping system [ | Allows information easily disseminated to multiple parties involved, compiling and verification of information, control of environmental quality of materials, time management for new product development projects and coordination of participants [ |
| K8: Cybersecurity | Improve efficiency within the business structure [ | Analyze the requirements of the regulations of the different countries involved [ | Allows to take steps to build resilience [ | Optimize overall resource, energy consumption, provider operating expenses minimizing potential loss of security in the event of a successful attack on any virtual machine [ |
| K9: Horiz. & Vert. Integ. System | Improve flow and vertical integration of all departments resulting in reduced delivery time of the product or service [ | Facilitate ability to deliver products and services on time [ | Strengthen synergy of their networks, execute activities across the entire value chain in an intelligent manner [ | Allow the establishment of connections with the systems of information [ |
| K10: Artificial intelligence | To pursue cost reduction through the use of tools such as Just in Time [ | Provide real-time, adaptive visibility and traceability [ | Identifies the most resilient suppliers [ | Select the best suppliers according to economic and environmental criteria [ |
| K11: Internet of Things | Improve the efficiency and quality of production and distribution [ | Make prompt decisions and accelerate material flows by integrating and exchanging information flows to improve effectiveness and efficiency [ | Formulate strategies to mitigate risks [ | Improve decision making efficiency for inventory management [ |
| K12: Simulation | Facilitate a design that allows to consider pull systems [ | Measure the efficiency of the process [ | Increase your complexity and vulnerability to disruptions [ | Evaluate alternative policies for long-term capacity planning [ |
Mean rating and weight of each KET studied.
| Key Enabling Technologies | Lean | Agile | Resilient | Green | ||||
|---|---|---|---|---|---|---|---|---|
| Mean Rating | Weight | Mean Rating | Weight | Mean Rating | Weight | Mean Rating | Weight | |
| K1 | 3.79 | 0.25 | 4.21 | 0.28 | 3.21 | 0.21 | 3.79 | 0.25 |
| K2 | 4.05 | 0.26 | 3.79 | 0.24 | 3.84 | 0.25 | 3.89 | 0.25 |
| K3 | 3.95 | 0.26 | 3.79 | 0.25 | 3.89 | 0.25 | 3.74 | 0.24 |
| K4 | 3.58 | 0.25 | 3.47 | 0.24 | 3.79 | 0.26 | 3.47 | 0.24 |
| K5 | 4.26 | 0.26 | 4.21 | 0.26 | 4.11 | 0.25 | 3.84 | 0.23 |
| K6 | 3.79 | 0.25 | 4.21 | 0.27 | 3.68 | 0.24 | 3.63 | 0.24 |
| K7 | 3.68 | 0.25 | 3.63 | 0.25 | 3.84 | 0.26 | 3.63 | 0.25 |
| K8 | 4.16 | 0.26 | 3.84 | 0.24 | 4.16 | 0.26 | 3.79 | 0.24 |
| K9 | 4.47 | 0.26 | 4.47 | 0.26 | 4.32 | 0.25 | 4.05 | 0.23 |
| K10 | 4.16 | 0.26 | 4.00 | 0.25 | 3.89 | 0.24 | 3.89 | 0.24 |
| K11 | 4.11 | 0.26 | 4.11 | 0.26 | 3.89 | 0.24 | 3.95 | 0.25 |
| K12 | 4.05 | 0.25 | 4.26 | 0.26 | 3.95 | 0.25 | 3.84 | 0.24 |
Figure 5KET’s behavior grouped for each paradigm according to the expert behavior.
LARG4.0 index data.
| KET’s | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | KETBx | wKETi | SCKETi |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| KET1 | 4.00 | 3.81 | 3.07 | 4.28 | 3.56 | 3.51 | 4.07 | 3.79 | 2.47 | 4.25 | 3.00 | 4.07 | 3.53 | 3.79 | 3.75 | 4.49 | 3.82 | 4.57 | 4.07 | 3.78 | 0.08 | 0.31 |
| KET2 | 3.00 | 4.32 | 4.09 | 3.22 | 3.24 | 5.00 | 4.23 | 3.22 | 3.45 | 3.92 | 4.00 | 3.91 | 5.00 | 4.00 | 4.14 | 3.68 | 4.08 | 3.63 | 3.86 | 3.89 | 0.08 | 0.32 |
| KET3 | 3.00 | 4.08 | 4.32 | 3.92 | 3.22 | 5.00 | 4.00 | 4.00 | 3.13 | 3.68 | 3.24 | 4.00 | 5.00 | 4.00 | 3.68 | 4.15 | 4.76 | 2.54 | 3.08 | 3.83 | 0.08 | 0.31 |
| KET4 | 3.45 | 3.77 | 3.68 | 2.22 | 3.76 | 3.85 | 3.68 | 3.37 | 3.14 | 4.46 | 3.68 | 3.77 | 4.00 | 4.00 | 3.00 | 4.31 | 4.31 | 2.77 | 2.54 | 3.57 | 0.08 | 0.27 |
| KET5 | 4.00 | 4.24 | 4.00 | 4.00 | 3.78 | 4.37 | 3.82 | 4.15 | 3.91 | 4.77 | 3.46 | 4.00 | 4.00 | 4.00 | 4.00 | 4.54 | 4.08 | 4.46 | 4.00 | 4.08 | 0.09 | 0.36 |
| KET6 | 3.55 | 4.32 | 3.54 | 3.93 | 3.00 | 4.78 | 4.68 | 3.93 | 3.23 | 3.68 | 3.46 | 4.00 | 4.46 | 4.00 | 3.68 | 3.47 | 4.01 | 3.46 | 3.33 | 3.82 | 0.08 | 0.31 |
| KET7 | 3.77 | 3.67 | 3.32 | 2.23 | 3.00 | 5.00 | 3.22 | 3.69 | 3.69 | 3.91 | 3.68 | 3.77 | 4.23 | 4.00 | 3.68 | 4.76 | 4.31 | 3.09 | 3.08 | 3.69 | 0.08 | 0.29 |
| KET8 | 5.00 | 4.45 | 3.77 | 3.31 | 3.76 | 5.00 | 3.67 | 4.21 | 3.45 | 4.32 | 3.68 | 3.92 | 4.00 | 4.00 | 3.22 | 4.46 | 3.23 | 4.00 | 3.92 | 3.97 | 0.08 | 0.34 |
| KET9 | 4.00 | 4.32 | 3.91 | 4.68 | 4.00 | 5.00 | 4.68 | 4.37 | 3.54 | 4.46 | 4.15 | 4.77 | 5.00 | 4.00 | 3.24 | 4.46 | 5.00 | 4.78 | 3.45 | 4.31 | 0.09 | 0.39 |
| KET10 | 4.00 | 4.56 | 3.00 | 4.76 | 3.46 | 4.15 | 3.22 | 3.32 | 3.54 | 4.76 | 4.37 | 3.32 | 5.00 | 4.00 | 4.00 | 4.68 | 3.46 | 4.00 | 4.00 | 3.98 | 0.08 | 0.34 |
| KET11 | 4.00 | 4.22 | 3.00 | 3.09 | 4.00 | 4.78 | 5.00 | 3.68 | 3.55 | 4.00 | 4.37 | 3.46 | 5.00 | 3.32 | 4.00 | 4.54 | 3.46 | 4.23 | 4.46 | 4.01 | 0.09 | 0.34 |
| KET12 | 3.00 | 3.77 | 3.23 | 5.00 | 3.22 | 4.78 | 4.24 | 4.15 | 3.33 | 4.32 | 4.37 | 3.24 | 4.24 | 4.00 | 4.00 | 4.14 | 4.23 | 5.00 | 4.00 | 4.01 | 0.09 | 0.34 |