| Literature DB >> 31835348 |
Ruizhu Zhang1, Wenbo Wang1, Chongyang Wang1, Wejie Tian1, Jianlin Hang2, M Irfan Hussain3.
Abstract
This article selects studies on the preparation of fluorinated polyurethane-nano-alumina composite coating materials, and analyzes the anti-wear, water resistantance, and surface microstructure. Attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR) shows that the polyurethane synthesized in this study does not contain hydrophilic -CH2OH groups. The cavitation wear test depicts that the actual cavitation amount C of the Al2O3-FPU (4) (fluorinated polyurethane) coating is 0.9035 × 10-3 kg, and the anti-wear ability increases by 61.9% compared with FPU-0.5. The water-resistant test shows that the contact angle of water droplets on the surface of the coating increase from 95.3° of FPU-0.5 to 123.1° of Al2O3-FPU (4), and the water absorption decreases from 2.52% to 1.04%. Scanning electron microscopy (SEM) observation confirms that alumina particles can protrude on the coating surface and resist strong wear, while the C-F chain with high bond energy at the near-surface exhibits high strength and water resistance, which prevents wear from spreading deep into the coating. Differential scanning calorimetry (DSC) results show that the Tg(HS) value of the hard segment phase decreases with higher external force. Notably, when the coating is subjected to erosion, which enhances the crystallinity of the hard segment phase, the tensile strength of the hard segment phase of the coating surface is improved, which supports the wear resistance. Herein, we show that the addition of nano-alumina to fluorinated polyurethanes can control high water and abrasion resistance.Entities:
Keywords: anti-wear; coating; fluorinated polyurethane; nano-alumina; water resistant
Year: 2019 PMID: 31835348 PMCID: PMC6947437 DOI: 10.3390/ma12244120
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Figure 1Reaction scheme of FPU (fluorinated polyurethane).
Figure 2Infrared absorption spectra of FPU-0.5.
Figure 3Surface morphology of coatings with different nano-alumina content: (a) Al2O3-FPU(1), (b) Al2O3-FPU(2), (c) Al2O3-FPU(3), and (d) Al2O3-FPU(4).
The data of water resistance experiments.
| Sample | Contact Angle(°) | Weight, m1/g | Cohesive Force σ1/MPa | Water Absorption, η/% | Weight, m2/g | Cohesive Force σ2/MPa |
|---|---|---|---|---|---|---|
| FPU-0.5 | 95.3 | 57.3724 | 12.61 | 2.52 | 58.8182 | 10.44 |
| Al2O3-FPU(1) | 104.2 | 57.8927 | 11.23 | 1.82 | 58.9463 | 10.31 |
| Al2O3-FPU(2) | 117.7 | 59.4325 | 10.85 | 1.46 | 60.3002 | 10.79 |
| Al2O3-FPU(3) | 122.8 | 58.4293 | 9.73 | 1.08 | 59.0603 | 9.68 |
| Al2O3-FPU(4) | 123.1 | 58.7361 | 7.17 | 1.04 | 59.3470 | 7.13 |
m1/σ1 is the weight/cohesive force of fluorinated polyurethane before the water absorption test; m2/σ2 is the weight/cohesive force of fluorinated polyurethane after the water absorption test; η = (m2 − m1)/m1 × 100%.
The data of abrasive resistance experiments.
| Sample | Friction Coefficient/μ | Weight, m1/g | Weight, m2/g | Cavitation Erosion, C/g |
|---|---|---|---|---|
| FPU-0.5 | 0.38–0.45 | 184.7388 | 182.3633 | 2.3755 |
| Al2O3-FPU (1) | 0.52–0.58 | 183.2513 | 182.0060 | 1.2453 |
| Al2O3-FPU (2) | 0.58–0.64 | 183.3752 | 182.2909 | 1.0843 |
| Al2O3-FPU (3) | 0.61–0.66 | 184.4328 | 183.5015 | 0.9313 |
| Al2O3-FPU (4) | 0.65–0.68 | 184.3437 | 183.4402 | 0.9035 |
m1/m2 is the weight of samples before/after the water absorption test; C = m1 − m2.
Figure 4Differential scanning calorimetry (DSC) curves of different elongation FPU-0.5.
Results of DSC scanning of polyurethane elastomers with different elongation FPU-0.5.
| Sample | Soft Segment Phase | Hard Segment Phase | PU Melting Temperature | Soft Segment Structural Unit | Hard Segment Structural Unit | ||
|---|---|---|---|---|---|---|---|
| T/°C | Tg (SS) | Tg (HS) | Ta | PBA2000 | PTMG3000 | NDI+EDA | NDI+BDO |
| FPU-0.5(0) | −27 | 40 | 120 | −63 | −65 | 73 | 74 |
| FPU-0.5(10) | −34 | 39 | 118 | ||||
| FPU-0.5(30) | −35 | 36 | 118 | ||||
| FPU-0.5(70) | −37 | 36 | 106 | ||||
Figure 5DSC curves of different nano alumina content coatings.
Content of structural elements of soft and hard segments in soft and hard regions.
| Sample | Hard Phase Region | Soft Phase Region | ||
|---|---|---|---|---|
| WHS% | WSS% | WHS% | WSS% | |
| FPU-0.5(0) | 79 | 21 | 22 | 78 |
| FPU-0.5(10) | 82 | 18 | 21 | 79 |
| FPU-0.5(30) | 84 | 16 | 19 | 81 |
| FPU-0.5(70) | 88 | 12 | 17 | 83 |
Figure 6Surface morphology of coatings after wear: (a) Al2O3-FPU(1), (b) Al2O3-FPU(2), (c) Al2O3-FPU(3), and (d) Al2O3-FPU(4).