Facile ultrasound-assisted grafting of silica gel by aminopropyltriethoxysilane for aldol condensation of furfural and acetone.

This work focuses on the development of a simple method to prepare heterogeneous catalysts with tunable basicity and stability for aldol condensation of furfural and acetone. Silica gel was grafted by aminopropyltriethoxysilane (APTES) with 20, 30, 40 and 50 wt. % of APTES using probe-type ultrasonicator with a power of 130 W and a frequency of 20 kHz. The grafted samples were studied by XRD, SEM, N2 sorption, FTIR, XPS, CHN and TG analysis, and CO2-TPD. The sonication facilitated the bond formation between APTES and the silica gel with less pore blocking than the conventional grafting method. The basicity of the samples was tunable with the quantity of APTES loading. The grafted samples were active catalysts for aldol condensation between furfural and acetone at 60 °C. The catalyst with 30 wt. % APTES grafting (30APS-U) provided a nearly complete furfural conversion and high furfurylbutenone selectivity. The conversion and selectivity increased with time and reached the highest values at 24 h. Thus, the catalysts with tunable basicity prepared by ultrasound-assisted grafting of silica with various APTES amounts were effective in furfural valorization.