| Literature DB >> 31690050 |
Marzena Kurpinska1, Beata Grzyl2, Adam Kristowski3.
Abstract
Global economic growth causes an increase in natural resources exploitation, particularly in construction branch. The growing use of electricity contributes to climate change. Therefore, it is necessary to search the solutions, which will allow for reducing natural resources exploitation. One of the many opportunities to do that is the application of the recycled materials. The authors of the given article have analyzed three variants of construction solutions. One of them was the production of the walls of a building from reinforced concrete prefabricates with styrofoam insulation layer. The second variant for analysis were prefabricated walls from lightweight concrete, made of sintered clay aggregate with a foam core. The third proposed variant was a system of multi-layered walls, which was made of lightweight concrete with granulated expanded glass aggregate (GEGA). The main objective of the research was to assess the use of lightweight GEGA prefabricates, focusing on economic and technological aspects of the solution. The authors have analyzed the entire construction costs; ceilings and stairs were assumed as reinforced concrete elements. In calculations, the weight of the elements was taken into account, as well as transportation and mounting costs. On the basis of this cost analysis, it was concluded that the use of prefabricated element, made of lightweight concrete with GEGA, could be a replacement for the solutions, widely applied until these days. The analysis has also shown that the use of prefabricates with GEGA is sensible from the economic viewpoint, as it allows for saving construction time. Moreover, the solutions, proposed here, allow for saving natural resources and assuming a more environmentally friendly and caring attitude.Entities:
Keywords: building; economic analysis; lightweight concrete; prefabricated concrete wall; recycled aggregates
Year: 2019 PMID: 31690050 PMCID: PMC6862102 DOI: 10.3390/ma12213629
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Comparison between on-site and off-site construction based on [26].
| On-Site Construction | Off-Site Construction | |
|---|---|---|
| Labor/time | Labor work intensive. | Technology intensive. |
| Environmental independence | Remarkably influenced by the ambient temperature and other factors. | Prefabricated components can be directly assembled on site. |
| Quality control | Hard to find an agreed standard for various situations. | Quality can be easily controlled, the elements are repeatable. |
| Shape flexibility | On-site construction is often applied for buildings with complicated designs. | Buildings are relatively alike due to fixed scale. |
| Construction management | Complex management of material stocking, human resources and safety. | Transport of the materials and their stocking can be reduced. |
| Resource consumption | Low efficiency of resource usage. Huge energy consumption. | Industrialization of components increases the efficiency of resource usage. |
| Environmental friendliness | Noise and pollution influence the environment greatly. | Rare noise and pollution, hence, more environmentally friendly. |
| Construction function | Special procedures need to be applied for water and fire protection. Lower construction efficiency. | Components of specified functions are precast in factory, which reduces difficulties. |
| Structure performance | Better performance in integrality and stability. | Relatively weaker in stability and earthquake-resistance if we use ordinary concrete and better if we use lightweight concrete. |
Figure 1Process of manufacturing of prefabricated wall elements [30].
The values of the heat transfer coefficient U (W/m2·K) for the walls of the residential buildings, determined for weather conditions in Poland (according to Ministerial Order §134 art. 2).
| Kind of the Wall and Indoor Temperature | Heat Transfer Coefficient Umax (W/m2·K) |
|---|---|
| Outer walls (exposed to the outdoor air) | 0.3 |
| Inner walls between the heated and unheated rooms, staircases and corridors | 1.0 |
Values for calculation of physical properties of the selected materials.
| Material | Density in a Dry State | Thermal Conductivity Coefficient |
|---|---|---|
| Ordinary concrete | 2200 | 1.30 |
| Ordinary concrete with steel rebar (2%) | 2400 | 1.70 |
| Concrete with expanded clay aggregate | 1000 | 0.39 |
| 1100 | 0.46 | |
| 1200 | 0.54 | |
| 1300 | 0.62 | |
| 1400 | 0.72 | |
| 1600 | 0.90 | |
| Concrete with granulaed foam glass aggregate and sand * | 1000 | 0.39 |
| Concrete with granulated foam glass aggregate and perlite with dispersed fiber reinforcement | 600 | 0.38 |
| 800 | 0.46 | |
| 1000 | 0.51 | |
| Concrete with granulaed foam glass aggregate and granilated sintered fly ash aggregate * | 1000 | 0.54 |
| 1200 | 0.60 | |
| 1400 | 0.67 | |
| 1600 | 0.74 | |
| Styrofoam (EPS) | 12 | 0.045 |
| 15 | 0.043 | |
| 20 | 0.040 | |
| Mineral wool | 50 | 0.038 |
| 90 | 0.039 | |
| 130 | 0.040 | |
| Cement-lime plaster | 1850 | 0.90 |
| Gypsum plaster | 1000 | 0.40 |
| 600 | 0.18 | |
| Air | 1.23 | 0.025 |
* Authors’ own research.
Figure 2Prefabricated elements storage.
Values of the thermal resistance R, R.
| Thermal Resistance | Direction of the Heat Flow | ||
|---|---|---|---|
| Horizontal | Horizontal (up) | Vertical (down) | |
| 0.13 | 0.10 | 0.17 | |
| 0.04 | |||
Heat transfer coefficients for an outer multilayer wall.
| Element Sort | Layer Sort | Material | Layer Thickness | Thermal Conductivity Coeficient for the Material λ | Layer Thermal Resistivity Ri | Heat Transfer Coefficient for the Wall U | Weight for Wall’s Dimentions (6 × 3 m2) |
|---|---|---|---|---|---|---|---|
| (kg/m3) | (m) | (W/m2·K) | (W/m2·K) | (W/(m2·K)) | (kg) | ||
| Ordinary concrete wall | Rse | - | - | - | 0.04 | 0.20 | 7524.4 |
| Cement-lime plaser | 1850 | 0.015 | 0.82 | 0.02 | |||
| Ordinary concrete with a rebar | 2400 | 0.15 | 1.7 | 0.09 | |||
| Styrofoam | 12 | 0.21 | 0.045 | 4.67 | |||
| Cement-lime plaser | 1850 | 0.015 | 0.82 | 0.02 | |||
| Rsi | - | - | - | 0.13 | |||
| Lightweight concrete wall with expanded clay aggregate and natural sand LC 20/22 (wall thickness 43 cm) | Rse | - | - | - | 0.04 | 0.20 | 6228.4 |
| Cement-lime plaser | 1850 | 0.015 | 0.82 | 0.02 | |||
| Concrete with expanded clay aggregate (1600) | 1600 | 0.18 | 0.9 | 0.20 | |||
| Styrofoam | 12 | 0.21 | 0.045 | 4.67 | |||
| Cement-lime plaser. | 1850 | 0.015 | 0.82 | 0.02 | |||
| Rsi | - | - | - | 0.13 | |||
| Lightweight concrete wall with granulated foam glass aggregate LC 20/22 (wall thickness 41.5 cm) | Rse | - | - | - | 0.04 | 0.20 | 4705.2 |
| Lightweight insulation concrete with granulated foam glass aggregate and | 800 | 0.05 | 0.46 | 0.11 | |||
| styrofoam | 12 | 0.2 | 0.045 | 4.44 | |||
| Lightweight concrete with granulated foam glass aggregate and fly ash aggregate (400) | 1400 | 0.15 | 0.67 | 0.22 | |||
| Gypsum plaster (600) | 600 | 0.01 | 0.18 | 0.06 | |||
| Rsi | - | - | - | 0.13 |
Figure 3A multi-family, five-story, three-frame residential building. Source: own photo of the authors.
List of structural elements for five storeys of the building, unit prices and total cost of walls, ceilings and stairs according to solutions 1, 2, 3.
| Type of Item | Number (m2) or (pcs) of Elements of a Given Type on a Typical Story | Number (m2) or (pcs) of Elements of a Given Type in the Building | Solution 1 | Solution 2 | Solution 3 | |||
|---|---|---|---|---|---|---|---|---|
| Price per Unit (Monetary Units) | Total Cost (Monetary Units) | Price per Unit (Monetary Units) | Total Cost (Monetary Units) | Price per Unit (Monetary Units) | Total Cost (Monetary Units) | |||
| (1) | (2) | (3) | (4) | (5) = (3) × (4) | (6) | (7) = (3) × (6) | (8) | (9) = (3) × (8) |
| External load-bearing walls | 57.50 | 287.50 | 247.49 | 71,153.38 | 264.22 | 75,963.25 | 300.74 | 86,462.75 |
| Outer curtain walls | 216.00 | 1089.00 | 226.01 | 246,124.89 | 241.29 | 262,764.81 | 274.64 | 299,082.96 |
| Internal load-bearing walls | 220.30 | 1101.50 | 233.57 | 257,277.36 | 249.36 | 274,670.04 | 283.82 | 312,627.73 |
| Internal partition walls | 33.63 | 168.15 | 154.58 | 25,992.63 | 165.03 | 27,749.79 | 187.84 | 31,585.30 |
| Ceiling with wreaths | 416.80 | 2084.00 | 159.52 | 332,439.68 | 159.52 | 332,439.68 | 159.52 | 332,439.68 |
| Stairs—running boards | 6 | 30 | 2007.35 | 60,220.50 | 2007.35 | 60,220.50 | 2007.35 | 60,220.50 |
| Stairs—landing plates | 3 | 15 | 376.45 | 5646.75 | 376.45 | 5646.75 | 376.45 | 5646.75 |
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Figure 4Cost of making walls, ceilings and stairs in the building implemented according to three solutions.
Time analysis—assembly of prefabricated elements according to three solutions.
| Type of item | Number (m2) or (pcs) of Elements of a Given Type on a Typical Story | Number (m2) or (pcs) of Elements of a Given Type in the Building | Solution 1 | Solution 2 | Solution 3 | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Working Time per Work Unit | Working Time per Work Unit | Total Assembly Time (h) | Working Time per Work Unit | Working Time per Work unit | Total Assembly Time (h) | Working Time per Work Unit | Working Time per Work Unit | Total Assembly Time (h) | |||
| (1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) | (11) | (12) |
| External load-bearing walls | 57.50 (m2) | 287.50 (m2) | 0.172 | 0.051 | 14.21 | 0.170 | 0.050 | 14.00 | 0.157 | 0.042 | 12.21 |
| Outer curtain walls | 216.00 (m2) | 1089.00 (m2) | 0.165 | 0.042 | 45.94 | 0.153 | 0.040 | 45.20 | 0.148 | 0.036 | 43.81 |
| Internal load-bearing walls | 220.30 (m2) | 1101.50 (m2) | 0.165 | 0.042 | 44.95 | 0.165 | 0.040 | 44.15 | 0.155 | 0.036 | 42.82 |
| Internal partition walls | 33.63 (m2) | 168.15 (m2) | 0.143 | 0.041 | 7.11 | 0.140 | 0.040 | 7.05 | 0.125 | 0.037 | 6.79 |
| Ceiling with wreaths | 416.80 (m2) | 2084.00 (m2) | 1.180 | 0.063 | 150.20 | 1.180 | 0.063 | 150.20 | 1.180 | 0.063 | 150.20 |
| Stairs—running boards | 6 | 30 | 1.053 | 0.374 | 12.21 | 1.053 | 0.374 | 12.21 | 1.053 | 0.374 | 12.21 |
| Stairs—landing plates | 3 | 15 | 0.752 | 0.330 | 5.01 | 0.752 | 0.330 | 5.01 | 0.752 | 0.330 | 5.01 |
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[r-g]*—man hours; [m-g]*—machine hours.
Figure 5Time of processing walls, ceilings, and stairs in the building to be implemented according to three solutions.