Fabian Muralter1, Anna Maria Coclite1, Oliver Werzer2. 1. Institute for Solid State Physics, NAWI Graz, Graz University of Technology, 8010 Graz, Austria. 2. Institute of Pharmaceutical Science, Department of Pharmaceutical Technology, University of Graz, 8010 Graz, Austria.
Abstract
In this contribution, we report on the thin-film synthesis of a thermoresponsive polymer onto another polymer used as an enteric coating in drug applications. In particular, we deposit cross-linked poly(N-vinylcaprolactam) (pNVCL) thin films by initiated chemical vapor deposition (iCVD) onto spin-coated Eudragit (EUD) layers. Already upon iCVD synthesis, the layered structure starts to form wrinkles at a minimum iCVD thickness of 30 nm. By changing the EUD layer thickness and the amount of cross-linking used during iCVD, the morphology of the wrinkles is demonstrated to be readily tunable. Laterally, the double-layer structures vary in morphology from being ultrasmooth to exhibiting up to a 3.5 μm wrinkle wavelength. The surface roughness and, thus, the wrinkles' height can be tailored from below 1 nm up to 100 nm. From the resulting wavelength of wrinkles, an estimation of the elastic modulus of pNVCL proves its tunability over a wide range of values thanks to the iCVD process. This study elucidates an uncomplicated way to tune the wrinkles' morphology and, thus, the surface area of a system that can be employed in drug delivery applications. Hence, an enteric coating of EUD together with an iCVD-synthesized thermoresponsive thin film is proposed as a promising composite encapsulation layer to outperform established systems in terms of tunability of the response to multiple external stimuli.
In this contribution, we report on the thin-film synthesis of a thermoresponsive polymer onto another polymer used as an enteric coating in drug applications. In particular, we deposit cross-linked poly(N-vinylcaprolactam) (pNVCL) thin films by initiated chemical vapor deposition (iCVD) onto spin-coated Eudragit (EUD) layers. Already upon iCVD synthesis, the layered structure starts to form wrinkles at a minimum iCVD thickness of 30 nm. By changing the EUD layer thickness and the amount of cross-linking used during iCVD, the morphology of the wrinkles is demonstrated to be readily tunable. Laterally, the double-layer structures vary in morphology from being ultrasmooth to exhibiting up to a 3.5 μm wrinkle wavelength. The surface roughness and, thus, the wrinkles' height can be tailored from below 1 nm up to 100 nm. From the resulting wavelength of wrinkles, an estimation of the elastic modulus of pNVCL proves its tunability over a wide range of values thanks to the iCVD process. This study elucidates an uncomplicated way to tune the wrinkles' morphology and, thus, the surface area of a system that can be employed in drug delivery applications. Hence, an enteric coating of EUD together with an iCVD-synthesized thermoresponsive thin film is proposed as a promising composite encapsulation layer to outperform established systems in terms of tunability of the response to multiple external stimuli.
Besides fundamental interest in wrinkling,
wrinkled structures
are used in applications, where an enhancement of the surface area
yields superior device performance. In photovoltaics, a larger contact
area in pn-junctions allows for accessing higher currents, while structures
used for light scattering would also enhance energy harvesting.[1,2] In biomedical applications, the larger areas produced by wrinkles
are, according to Noyes–Whitney, responsible for higher dissolution
rates and, thus, enable faster drug release.[3]Wrinkling occurs in many situations in nature[4] or can be artificially employed.[5] While the former might display its consequences meeting the needs
of specific purposes, the man-made induction of wrinkles allows for
studying the fundamental mechanisms in more detail. Very often, a
substrate is coated by another substance so that both form a strong
connection.[6] Upon changing some environmental
parameters such as temperature or pressure, the response of both will
be distinct; differences in expansion might result in cracks,[7] while compression of some flexible material,
eventually, induces wrinkling.[8] Typical
examples are metal layers on compliant substrates.[9] For polymeric samples, such behavior is often observed
on prestrained substrates; depositing a coating onto the strained
substrate and, subsequently, releasing the strain causes the structure
to wrinkle. Employing anisotropic strain and release might even result
in the formation of directed wrinkles.[10] Recently, isotropic wrinkle formation was also found to occur during
the preparation of drug encapsulation layers employing a chemical
vapor deposition (CVD) technique; the results showed that wrinkling
occurs even without prestraining the substrate and, thus, directly
upon coating an amorphous drug.[11] While
the direction of the wrinkles is not adjustable, the wrinkles’
size (height and wavelength) were clearly dependent on the thickness
of the encapsulated layer. Further, the nature of the solid state
of the encapsulated drug layer directly influenced the capability
of wrinkle formation; while crystalline drug layers prevented the
formation of wrinkles, an amorphous state was observed to induce wrinkled
structures. Also, the chemical composition of the CVD coating had
an impact not only on the wrinkle formation[12] but also on the stabilization of the amorphous state of the drug
in general.[13]Employing initiated
chemical vapor deposition (iCVD) as a solvent-free
process allows for the coating also of delicate substrates, which
might even be liquid. The underlying mechanism is similar to free-radical
polymerization processes,[14] where an initiator
(typically, a peroxide) is decomposed into radicals at a heated filament,
which interact with a monomer so that polymer synthesis is initiated,
propagated by further monomer units until terminated by another radical.
With the possibility of employing a plethora of chemical structures
of the monomer, vast amounts of distinct polymers can be synthesized
and conformally deposited onto three-dimensional (3D)-nanostructured
substrates. For applications, the synthesis of smart polymer thin
films is particularly interesting. Numerous polymers responding to
variations in humidity, pH, salt, or solutes present in a solution
have been developed.[15,16] For instance, temperature-responsive
hydrogel encapsulations (e.g., poly(N-isopropylacrylamide)-based
polymers, pNIPAAm) were reported to allow for the control of the release
of drugs as a function of temperature; the release could even be slowed
down at higher temperatures.[12] Cross-linking
of the polymeric structures, for instance, by copolymerizing di(ethylene
glycol) divinyl ether (DEGDVE) together with the monomer exhibiting
the desired functionalities, enables the variation of the polymers’
swelling behavior.[16,17] Recently, another interesting
polymer, namely, poly(N-vinylcaprolactam) (pNVCL),
has been synthesized by iCVD allowing for further tunability of the
polymeric thermoresponsiveness. Importantly, this polymer is biocompatible,
making it a promising candidate also for other medical applications,
where coating might assist some purpose, i.e., abrasion or cell adhesion.In this contribution, we study the wrinkle formation upon iCVD
synthesis of a thermoresponsive polymer thin film (i.e., p(NVCL-co-DEGDVE)) directly onto another polymer,
being Eudragit E100 (EUD). EUD is typically employed as a drug coating
itself, adopting solution-based techniques; it is soluble at low pH
and only swells at larger pH, typically above 5, making it usable
as an enteric coating. On addition of the thermoresponsive pNVCL-based
thin film, the temperature response can be tuned in potential applications.
On the one hand, a superior coating might be achieved by the tunability
in the thermoresponsiveness of pNVCL and the enteric properties of
EUD. On the other hand, the larger surface area due to wrinkling might
be used to alter the release behavior of the resulting structures,
when used for encapsulation purposes.
Experimental Methods
Single crystal silicon wafers (Siegert Wafers, Germany) with a
native oxide layer were used as substrates. Substrates were prepared
by cutting the wafers into 2 × 2 cm2 pieces, sonicating
them in EtOH and acetone baths, and, finally, drying under a nitrogen
stream. An amino methacrylate copolymer with the tradename Eudgagit
E100 from Evonik (Germany) is a coating material typically used in
pharmaceutical applications. The material was used as delivered. For
the sample preparation, the material was dissolved in toluene (Sigma-Aldrich,
Germany) at different concentrations. Using a standard spin coater
employing a spin speed of 17 rps for 60 s, this allowed to deposit
homogeneous layers of EUD ranging in thickness between a couple of
nm up to nearly 1 μm. The thickness of these layers was determined
using a spectroscopic ellipsometer (M-2000S, J.A. Woollam). The measurements
were performed in a wavelength range of 370–1000 nm at three
angles (65/70/75°). The experimental data was fitted within the
CompleteEASE software package by an optical model consisting of a
Si semi-infinite layer on the bottom, a 1.6 nm thick native SiO2 layer in the middle, and the EUD film on top. The substrate
materials were modeled by the corresponding material files available
within the software, and the EUD layer was modeled as a Cauchy function
with an Urbach tail accounting for adsorption in the low-wavelength
region.Poly(N-vinylcaprolactam-co-di(ethylene
glycol) divinyl ether) thin films were synthesized by initiated chemical
vapor deposition. The depositions were run in a custom-built iCVD
reactor described elsewhere.[17]N-Vinylcaprolactam (NVCL, 98%; Sigma-Aldrich, Germany) is
used as the monomer and di(ethylene glycol) divinyl ether (DEGDVE,
99%; Sigma-Aldrich, Germany) as the cross-linker. NVCL and DEGDVE
are delivered to the reactor from their individual glass jars held
at elevated temperatures: 78 and 70 °C, respectively. The monomer
flow rate (NVCL) is set to 0.2 sccm; the DEGDVE flow rate is varied
to employ different amounts of cross-linking. The corresponding ratios
of vapor pressures of the monomer and initiator to their saturation
vapor pressures (pM/psat) in the employed temperature and pressure conditions
are considered for estimating the resulting compositions. All of the
corresponding pM/psat values are below 0.2 and, thus, lie in a range, where a
linear relation to the surface concentration of the chemical species
has been reported.[18] The applied flow rates
yield polymer layers of p(NVCL-co-DEGDVE) with a nominal cross-linking of 20–85%, as evaluated
from the ratio of employed pM/psat values at a working pressure of 250 mTorr
and a substrate temperature of 35 °C. A filament temperature
of 200 °C was used for all presented depositions. To monitor
the deposited thickness, in situ laser interferometry with a He–Ne
laser (λ = 633 nm; Thorlabs) is performed through a removable
quartz glass lid. All samples of the cross-linker series exhibit film
thickness values of 100 ± 5 nm; moreover, a film thickness series
with 45% of nominal cross-linking has been deposited with 10, 30,
and 50 nm layer thicknesses.Atomic force microscopy (AFM) measurements
were performed using
a FlexAFM (Nanosurf, Switzerland) equipped with a C3000 controller.
The tapping mode measurements were performed using a Tap300-Al from
BudgetSeonsors (Bulgaria). Data processing and analysis were performed
using the software package Gwyddion.[19] For
the extraction of the roughness, the implemented statistic evaluation
was used, from which its uncertainty was also estimated. As the wrinkles
are randomly oriented in a lateral dimension, a simple line-scan analysis
cannot be performed. Therefore, we used a two-dimensional (2D) fast
Fourier transform of the AFM height data. From this calculation, we
evaluated the radial information by summing over distances from zero
and fitting a Lorentzian function to it to extract the peak position
that corresponds to the wrinkle wavelength. The uncertainty of fitting
yields the uncertainty for the wavelength extracted.
Results and Discussion
Spacer
Thickness Dependence
Eudragit (EUD) is readily
soluble in various solvents up to high amounts. This makes it possible
to use techniques like spin coating for the deposition of homogeneous
thin films, e.g., on silicon wafer substrates. By applying different
polymer concentrations, fully closed EUD thin films with thicknesses
ranging from 20 to 800 nm, as determined by spectroscopic ellipsometry,
were prepared. The resulting layers are amorphous and, if touched,
sticky; the films are very smooth so that AFM analysis did not reveal
any structural features.On top of such an amorphous EUD layer,
an additional polymer layer can be directly synthesized by iCVD. For
a first set of samples, we deposited 100 nm p(NVCL-co-DEGDVE) with a cross-linker content of 35%. Thin EUD
films (up to 40 nm) coated by the iCVD layer show a rather smooth
and homogeneous morphology (see Figure , top left). Small spots of 5 nm in height exhibiting
radii of about 100 nm are also observable but appear less frequent.
In fact, these kinds of structures are only present when the EUD layers
are thin. In a recent study using iCVD-deposited poly(2-hydroxyethyl
methacrylat) (pHEMA) as an encapsulation for drug layers, a very similar
behavior has been observed, i.e., particle-like structures concomitantly
being present with rather smooth areas.[11] Using thicker EUD layers of 100 nm, the onset of wrinkle formation
on the sample surface can be observed, while the mentioned spots are
hardly noticeable anymore (see Figure , top right).
Figure 1
Exemplary atomic force microscope images of
wrinkle formation of
various EUD–iCVD double layers; the thickness of the EUD film
was varied (as indicated in the pictures), while the thickness of
the 35% cross-linked iCVD thin film was kept constant at 100 nm (the
scale bar indicates 2 μm and applies for all images; individual
gray scales for heights).
Exemplary atomic force microscope images of
wrinkle formation of
various EUD–iCVD double layers; the thickness of the EUD film
was varied (as indicated in the pictures), while the thickness of
the 35% cross-linked iCVD thin film was kept constant at 100 nm (the
scale bar indicates 2 μm and applies for all images; individual
gray scales for heights).The evaluation of such surfaces can be performed in various ways.
Here, the root-mean-square roughness σrms and the
lateral wavelength of the structures λ, both calculated directly
from the AFM height data, are plotted in Figure . For statistical reasons, these data were
determined from scans of larger size (up to 50 × 50 μm2), while the data in Figure elucidate more details on a smaller scale. For samples
of a 100 nm EUD thickness or less, the small structures reflected
in the roughness value remain comparably small; a root-mean-square
roughness of σrms = 2 nm or below was identified.
For these samples of low EUD thickness, the evaluation of the lateral
wavelength from the AFM data was not unambiguously possible due to
the low roughness and the random statistical nature of the surface
structure.
Figure 2
Development of the root-mean-square roughness σrms of an EUD–iCVD double-layer system (35% cross-linked) as
evaluated by AFM as a function of the EUD layer thickness dEUD; the lateral wavelength of the structures
λ was evaluated for the same samples from a 2D fast Fourier
transform and is plotted on the right y-axis.
Development of the root-mean-square roughness σrms of an EUD–iCVD double-layer system (35% cross-linked) as
evaluated by AFM as a function of the EUD layer thickness dEUD; the lateral wavelength of the structures
λ was evaluated for the same samples from a 2D fast Fourier
transform and is plotted on the right y-axis.At a 180 nm EUD thickness, the morphology appears
to be different
and the formation of pronounced wrinkles is observed. The evaluation
of the surface roughness shows an increase to around σrms = 6 nm. For these samples, the evaluation of the wrinkle wavelength
reveals more precise and regular information and an average lateral
size of about 600 nm could be extracted. It can be noted that, to
a certain extent, σrms, determined here by the software,
represents the amplitude of the structures (i.e., a measure for the
deviation up and down from an average height).For samples prepared
from even thicker EUD layers, the situation
remains similar, with homogeneous wrinkles being present on the entire
surface; the surface roughness and lateral size of the apparent structures
increase proportionally to the film thickness of the EUD layer (see Figure ). For an EUD layer
of 800 nm, the roughness increases to a maximum value of 45 nm. On
the same sample, a lateral structure with a wavelength of about 1.6
μm developed. The shallowness of these structures, apparent
when comparing the thickness of the layer of about 900 nm (EUD and
iCVD) to the relatively low roughness of 45 nm, suggests that the
character of the wrinkles is more two-dimensional rather than fully
3D down to the substrate surface.
Cross-Linker Density
Besides the spacer thickness dependence,
the observed wrinkle formation has also been studied as a function
of cross-linking of the p(NVCL-co-DEGDVE) coating. By employing the iCVD technique for the synthesis
of thin films, one can easily adjust the amount of cross-linking by
changing the cross-linker flow rate during synthesis. This can have
various effects on the film’s performance. For instance, a
cross-linking agent prevents the thin film from delaminating from
the substrate when in contact with water. p(NVCL-co-DEGDVE) thin films deposited by iCVD were reported to
be stable above 10% cross-linking.[20] Further,
cross-linking alters the swelling response of the hydrogel layer drastically
when in contact with water or just specifically humid environments.[17,20] In medical or drug applications, this enables the tunability of
release profiles of a drug out from an iCVD encapsulation with the
dissolution rate being adjustable by orders of magnitude.[12] In the present contribution, we study the impact
of the cross-linker amount used in iCVD synthesis on the film morphology,
when deposited onto EUD films. In Figure , exemplary AFM images of samples with about
400 nm EUD spacers coated by 100 nm p(NVCL-co-DEGDVE) thin films with varying cross-linker amounts
are summarized.
Figure 3
AFM height images of samples with 400 nm EUD layers coated
with
various differently cross-linked 100 nm p(NVCL-co-DEGDVE) thin films (20–85% as indicated in the
images). The scale bar represents 2 μm and applies for all images;
the same gray scale for heights ranging from 0 to 250 nm (black to
weight). For a region of the image of a 20% cross-linked sample (top
left), the maximum of the gray scale/white was adjusted to 25 nm enhancing
the visibility of surface structures.
AFM height images of samples with 400 nm EUD layers coated
with
various differently cross-linked 100 nm p(NVCL-co-DEGDVE) thin films (20–85% as indicated in the
images). The scale bar represents 2 μm and applies for all images;
the same gray scale for heights ranging from 0 to 250 nm (black to
weight). For a region of the image of a 20% cross-linked sample (top
left), the maximum of the gray scale/white was adjusted to 25 nm enhancing
the visibility of surface structures.For the sake of direct comparability, the average dark/brightness
of the images in Figure gives an indication on the roughness of the structures using the
exact same height scale of 250 nm for all images. Upon inspection,
the overall roughness appears to increase with increasing the amount
of cross-linking from 20% (top left) to 85% (bottom right). The low
surface roughness (σrms = 4 nm) of the 20% cross-linked
sample indicates a rather flat homogeneous surface. When a part of
the image of the 20% cross-linked sample (top left) is adjusted in
the height scale (see the inset), additional features appear, which
are very similar to those observed when the onset of wrinkling is
not entirely reached yet (cf. Figure ). For the same EUD layer thickness of about 400 nm,
a sample coated with a cross-linking density of 35% clearly shows
the presence of wrinkles; a roughness of about 20 nm was found, which
is about 5 times higher than the 20% cross-linked system was able
to induce. At cross-linking contents of 60 and 85%, large wrinkles
develop, with the roughness increasing to 30 and 36 nm, respectively.
In general, a change in morphology is often observed in different
stages of wrinkling.[5,21] For instance, in the present
contribution, the morphology of the wrinkles appears to be more round/hexagonal
and very shallow for low amounts of cross-linking. When the cross-linker
amount is increased, the situation changes toward more elongated wrinkles
also exhibiting more pronounced height variations.The surface
roughness (σrms) as evaluated from
the AFM data as a function of the spacer thickness (EUD coating) for
various differently cross-linked p(NVCL-co-DEGDVE) systems can be found in Figure . For low EUD spacer thickness (below 30
nm), similar surface roughness values (below 2 nm) were evaluated
for all deposited cross-linker amounts. The surface morphology does
not indicate wrinkle formation in that film thickness regime. Above
30 nm of EUD, the differently cross-linked polymer thin films lead
to a strong dependence of the surface roughness on the spacer layer
thickness, but each cross-linker amount results in distinct behavior.
As already shown for the samples with a 400 nm spacer layer thickness
(see Figure ), the
data in Figure reveals
that the surface roughness increases with increasing the cross-linker
amount of the hydrogel in all of the range of investigated spacer
layer thicknesses. From the respective AFM data, also the onsets (minimum
spacer thickness values) of wrinkle formation as a function of cross-linking
were evaluated. As an indication, one can see the significant change
in morphology (from homogeneous to wrinkled) observable in the AFM
height images. Nevertheless, for statistical reasons, another approach
is used: at small spacer thickness, the samples appear to have a rather
similar and homogeneous morphology exhibiting surface roughness values
around 1 nm. At higher thickness, the surface roughness appears to
depend linearly on the spacer layer thickness with increasing slopes
for increasing cross-linker amounts. Using this second regime, extrapolation
to zero surface roughness by linear regression fits shows that the
onset of wrinkling is taking place at around 320 nm spacer thickness
when the cross-linker is just 20%. Increasing the cross-linker amount,
the onset shifts to 100 nm (at 35% cross-linker), 50 nm (at 60% cross-linker),
and down to about 40 nm for the largest density of cross-linking (85%).
Figure 4
Root-mean-square
surface roughness (σrms) as a
function of the spacer thickness (EUD) for various samples coated
with 100 nm p(NVCL-co-DEGDVE) thin
films with varying amounts of cross-linking as given in the legend;
the onset thickness of wrinkle formation as evaluated by the morphology
of the films is indicated at the x-axis as dashes
for the respectively cross-linked systems (matching colors).
Root-mean-square
surface roughness (σrms) as a
function of the spacer thickness (EUD) for various samples coated
with 100 nm p(NVCL-co-DEGDVE) thin
films with varying amounts of cross-linking as given in the legend;
the onset thickness of wrinkle formation as evaluated by the morphology
of the films is indicated at the x-axis as dashes
for the respectively cross-linked systems (matching colors).Again, the lateral wavelength of the wrinkles (λ)
was determined
from a 2D fast Fourier transform of the AFM data and plotted in Figure a for the differently
cross-linked samples. Thin spacer layers and low amounts of cross-linking
do not result in significant wrinkling and, thus, unambiguous wavelength
determination. Hence, the relatively small roughness of the samples
with 20% nominal cross-linking did not allow for a determination of
the wrinkle wavelength. For all of the other investigated samples,
λ steadily increases with increasing the spacer thicknesses.
Figure 5
(a) Wavelength
λ as evaluated from the AFM height images
of differently cross-linked (35, 60, and 85%) p(NVCL-co-DEGDVE) layers of 100 nm thickness (diCVD) deposited on EUD layers of different thickness (dEUD); (b) plot for the evaluation of the ratio
of iCVD to EUD elastic modulus for the differently cross-linked systems
from linear fits of the plotted data (respective intercept with the y-axis, yint).
(a) Wavelength
λ as evaluated from the AFM height images
of differently cross-linked (35, 60, and 85%) p(NVCL-co-DEGDVE) layers of 100 nm thickness (diCVD) deposited on EUD layers of different thickness (dEUD); (b) plot for the evaluation of the ratio
of iCVD to EUD elastic modulus for the differently cross-linked systems
from linear fits of the plotted data (respective intercept with the y-axis, yint).In the literature, there are several great examples of how
the
size of such wrinkles can be explained. For our previous work, when
the iCVD layer was deposited on an amorphous drug layer made from
clotrimazole, we used a model assuming a stiff film on a compliant
substrate of similar thickness. For the case of an incompressible
substrate (i.e., here EUD), an analytical expression can be derived,
which relates the wrinkle wavelengths (λ), the thicknesses (d), and the elastic moduli (E) of the componentsFrom
a double-logarithmic plot of the normalized
experimental data[11] (i.e., over ), the ratio of the elastic moduli of the
iCVD layer (EiCVD) and the EUD layer (EEUD) was determined from the intercept of the
linear fit of the respective data with slope 0.5 with the y-axis (yint, see Figure b). The respective ratios are
calculated by the following formulaPerforming the evaluation of the
samples with
85% nominal cross-linking reveals that the elastic modulus of the
iCVD layer is about 128 times larger than the one of the underlying
EUD layers. In a previous contribution, we estimated the apparent
elastic moduli of differently cross-linked p(NVCL-co-DEGDVE) thin films swollen in water to lay between 5
and 120 MPa, with E increasing with cross-linking.[20] The elastic modulus in air is expected to be
at least 1 order of magnitude higher and should, thus, be in a range
as for most polymers (e.g., polystyrene about 3.8 GPa within films).[22] The elastic modulus of EUD is unknown, but 128
times higher elasticity would suggest that the material is in a rubbery
state with a rather low E-value. As the substrate
temperature was held at 35 °C during iCVD synthesis and
the EUD possesses a Tg of around 45 °C[23] with a typical layer thickness dependence of
the Tg,[24] this
might support this estimation.For the samples with 60 and 35%
cross-linker amounts, the elastic
modulus ratios were determined to be 18 and 5, respectively. The magnitude
of the range of values appears to be consistent with the assumption
that the amount of cross-linking is directly related to the elastic
modulus. This assumption has been proven to be present in the swollen
state of differently cross-linked p(NVCL-co-DEGDVE) thin films.[20]In general, for the wrinkling to take place, at least two slabs
of materials with deviating properties need to be in contact. Strain
in the system or differences in the mechanical properties can induce
wrinkling. In the case of the investigated EUD–iCVD double
layers, it can be assumed that the EUD is rather relaxed with minimum
or even absent strain after the spin-coating process in its amorphous
state. Upon iCVD synthesis, the monomers and the initiator radicals
arrive at the substrate and adsorb at the EUD–air interface.
Eventually, initiator radicals attack the vinyl bonds of the adsorbed
species, which leads to polymerization of these monomer units. As
the components are highly reactive, the synthesis is a rather fast
process and just limited by the amount of material being present on
the substrate in the applied conditions. As such, the time for adapting
to low energetic steric sites is limited, causing the material to
evolve in a strained state. With the strain exceeding the mechanical
strength of the underlying EUD layer, wrinkling will be induced. The
amount of wrinkling is then dependent on the amount of strain and
the difference in the elastic moduli of the materials involved. High
cross-linking of the iCVD polymer causes a higher rigidity, resulting
in a reduced capability of adapting to steric limitations and, thus,
more strain might be introduced by applying more cross-linked polymers.
In a similar manner, having differences in the amount of cross-linking
changes the chemical appearance, which, for instance, alters the surface
energy of the deposited material. This is reflected in the (advancing)
water contact angle changing from below 70° for 75% cross-linked p(NVCL-co-DEGDVE) thin films up to more
than 80° for lower cross-linker amounts, as just recently determined.[20] Thus, the hydrophilic cross-linker reduces the
hydrophobicity. As there was no change in the EUD layer surface, this
change can result in a different energetic contribution (difference
in surface energies) and superimpose the strain developing during
deposition.[25]
iCVD Thickness Dependence
Intuitively, one follow-up
question arises: is the induced strain already present at the beginning
of the deposition, i.e., in the first nanometers, or does it vary
with layer thickness of the iCVD film? To evaluate these considerations,
several depositions (all being 45% cross-linked) exhibiting different
iCVD thicknesses were carried out on similar EUD layers with varying
thicknesses. Again, an AFM analysis has been carried out on the different
systems; AFM height images are shown in Figure . As described earlier, wrinkle formation
appears to yield more pronounced wrinkles with larger lateral wavelengths,
when the iCVD thin film is deposited on thicker EUD layers. At a 10
nm iCVD top layer film thickness, no distinct surface morphology and,
hence, no wrinkle formation could be identified (see Figure bottom); the surface roughness
remains at the value of the underlying layer of around 1 nm. At a
30 nm top layer thickness, wrinkles start to appear. They are similarly
pronounced in height when compared to the 50 nm thick films as the
surface roughness (σrms) is around 7 nm for the 30
and 50 nm films deposited on top of the 100 nm EUD layer. Correspondingly,
σrms remains at around 13 nm, no matter if 30 or
50 nm of iCVD film is deposited on the 200 nm EUD layers. However,
the wrinkles seem to grow in the lateral dimension between 30 and
50 nm of the deposited iCVD polymer. For the deposition on top of
the 100 nm EUD layers, the lateral wavelength of the wrinkles (λ)
increases from 0.3 μm for 30 nm of deposition to 0.6 μm
for 50 nm. For the 200 nm EUD layers, the situation is similar, whereas
λ was determined to be 0.5 μm for 30 nm of the iCVD polymer
and 1 μm for 50 nm.
Figure 6
AFM height images of samples with 100 and 200
nm EUD layers coated
with various differently thick p(NVCL-co-DEGDVE) thin films (10, 30, and 50 nm); the scale bars indicate
2 μm and apply for all images; the gray scale corresponding
to heights is defined in the range of 0–200 nm (black to white).
AFM height images of samples with 100 and 200
nm EUD layers coated
with various differently thick p(NVCL-co-DEGDVE) thin films (10, 30, and 50 nm); the scale bars indicate
2 μm and apply for all images; the gray scale corresponding
to heights is defined in the range of 0–200 nm (black to white).As can be seen by comparing the AFM height images
in the middle
and top of Figure , the top layer thickness can also be used to alter the resulting
wrinkle morphology. As for 30 nm of iCVD layer thickness, rather homogeneous
wrinkled structures can be observed; the 50 nm samples appear to be
more chaotic/inhomogeneous in terms of morphological diversity.
Conclusions
Wrinkling phenomena might be used in a variety
of different fields.
For the induction, often, prestrain is required. Wrinkling can directly
be observed when the iCVD polymer is synthesized on top of another
polymer layer, here made from EUD. For such a purpose, the lack of
solvents used in iCVD is particularly advantageous. Changing the thickness
of the underlying layer results in the ability to adjust the wrinkles
induced in terms of morphology. Both the surface roughness (as a measure
of the amplitude) and the wrinkle wavelength increase with increasing
the spacer thickness, whereas the absolute value of the wavelength
is always much larger than that of the amplitude. While this suggests
that this is an effect, especially altering the surface of the layers,
the variation in spacer thickness changing the surface structure over
a large range of employed thicknesses hints toward a more general
rearrangement of the entire layers. The iCVD technique is very versatile
so that parameters like the flow rates can be used to tailor the properties
of the deposited iCVD layers in a wide range of directions. The results
here show that variation in cross-linker amount affects the onset
of wrinkling and the wrinkle morphology. It can be expected that further
variation in the iCVD process would also result in the further tunability
of the resulting wrinkles in the investigated systems; among others,
deposition rate, substrate temperature, or filament temperature might
be varied easily, resulting in altered polymer properties. In a similar
manner, different substrates can be employed to alter the wrinkling.
While not shown here, stiff materials like PS or PMMA did not allow
for the development of wrinkles upon applying p(NVCL-co-DEGDVE) thin films on top, while EUD even facilitates
their extensive tunability. The addition of a material into the EUD
polymeric film matrix (like a plasticizer) enables even further possibilities
to change the wrinkling behavior. Having such possibilities, applications
like light diffusion in solar cells or even surface enlargement in
medication might be re-engineered to outperform established systems.
Authors: Paul Christian; Stephan Tumphart; Heike M A Ehmann; Hans Riegler; Anna Maria Coclite; Oliver Werzer Journal: Sci Rep Date: 2018-05-08 Impact factor: 4.379