Lukas A van Dijk1,2, Rongquan Duan1,3, Xiaoman Luo1, Davide Barbieri1, Matthew Pelletier4, Chris Christou4, Antoine J W P Rosenberg2, Huipin Yuan1,5, Florence Barrèrre-de Groot1, William R Walsh4, Joost D de Bruijn1,6. 1. Kuros Biosciences BV Bilthoven The Netherlands. 2. Department of Oral and Maxillofacial Surgery University Medical Center Utrecht Utrecht The Netherlands. 3. Biomaterial Science and Technology University of Twente Enschede The Netherlands. 4. Surgical and Orthopaedic Research Laboratories, Prince of Wales Clinical School University of New South Wales Sydney New South Wales Australia. 5. MERLN Institute for Technology-inspired Regenerative Medicine Maastricht University Maastricht The Netherlands. 6. School of Materials Science and Engineering Queen Mary University of London London UK.
Abstract
As spinal fusions require large volumes of bone graft, different bone graft substitutes are being investigated as alternatives. A subclass of calcium phosphate materials with submicron surface topography has been shown to be a highly effective bone graft substitute. In this work, a commercially available biphasic calcium phosphate (BCP) with submicron surface topography (MagnetOs; Kuros Biosciences BV) was evaluated in an Ovine model of instrumented posterolateral fusion. The material was implanted stand-alone, either as granules (BCPgranules) or as granules embedded within a fast-resorbing polymeric carrier (BCPputty) and compared to autograft bone (AG). Twenty-five adult, female Merino sheep underwent posterolateral fusion at L2-3 and L4-5 levels with instrumentation. After 6, 12, and 26 weeks, outcomes were evaluated by manual palpation, range of motion (ROM) testing, micro-computed tomography, histology and histomorphometry. Fusion assessment by manual palpation 12 weeks after implantation revealed 100% fusion rates in all treatment groups. The three treatment groups showed a significant decrease in lateral bending at the fusion levels at 12 weeks (P < 0.05) and 26 weeks (P < 0.001) compared to the 6 week time-point. Flexion-extension and axial rotation were also reduced over time, but statistical significance was only reached in flexion-extension for AG and BCPputty between the 6 and 26 week time-points (P < 0.05). No significant differences in ROM were observed between the treatment groups at any of the time-points investigated. Histological assessment at 12 weeks showed fusion rates of 75%, 92%, and 83% for AG, BCPgranules and BCPputty, respectively. The fusion rates were further increased 26 weeks postimplantation. Similar trends of bone growth were observed by histomorphometry. The fusion mass consisted of at least 55% bone for all treatment groups 26 weeks after implantation. These results suggest that this BCP with submicron surface topography, in granules or putty form, is a promising alternative to autograft for spinal fusion.
As spinal fusions require large volumes of bone graft, different bone graft substitutes are being investigated as alternatives. A subclass of calcium phosphate materials with submicron surface topography has been shown to be a highly effective bone graft substitute. In this work, a commercially available biphasic calcium phosphate (BCP) with submicron surface topography (MagnetOs; Kuros Biosciences BV) was evaluated in an Ovine model of instrumented posterolateral fusion. The material was implanted stand-alone, either as granules (BCPgranules) or as granules embedded within a fast-resorbing polymeric carrier (BCPputty) and compared to autograft bone (AG). Twenty-five adult, female Merino sheep underwent posterolateral fusion at L2-3 and L4-5 levels with instrumentation. After 6, 12, and 26 weeks, outcomes were evaluated by manual palpation, range of motion (ROM) testing, micro-computed tomography, histology and histomorphometry. Fusion assessment by manual palpation 12 weeks after implantation revealed 100% fusion rates in all treatment groups. The three treatment groups showed a significant decrease in lateral bending at the fusion levels at 12 weeks (P < 0.05) and 26 weeks (P < 0.001) compared to the 6 week time-point. Flexion-extension and axial rotation were also reduced over time, but statistical significance was only reached in flexion-extension for AG and BCPputty between the 6 and 26 week time-points (P < 0.05). No significant differences in ROM were observed between the treatment groups at any of the time-points investigated. Histological assessment at 12 weeks showed fusion rates of 75%, 92%, and 83% for AG, BCPgranules and BCPputty, respectively. The fusion rates were further increased 26 weeks postimplantation. Similar trends of bone growth were observed by histomorphometry. The fusion mass consisted of at least 55% bone for all treatment groups 26 weeks after implantation. These results suggest that this BCP with submicron surface topography, in granules or putty form, is a promising alternative to autograft for spinal fusion.
The annual number of spinal fusion procedures in the US for the treatment of degenerative spine conditions has risen rapidly over the past two decades to >770,000.1 The most commonly used spinal fusion technique is posterolateral fusion (PLF), which is either performed as an individual procedure (19%) or in combination with interbody cage fusion (45%).2 Because these procedures require large volumes of bone graft (12‐36 cc),3 bone graft substitutes are frequently employed to reduce or avoid morbidity related to the harvesting of autologous bone.4 Calcium phosphate‐based bone grafts have been widely investigated because of their excellent biocompatibility, osteoconductivity and controllable resorption rate.5 A commonly addressed disadvantage compared to autologous bone is their lack of osteogenic and osteoinductive capacity. However, efforts to modify the physicochemical properties of calcium phosphates (ie, composition, porosity and, most recently, surface properties) have resulted in materials with bone‐inducing properties. In particular, submicron surface topographies have been reported to enhance angiogenesis and bone healing properties following in vivo implantation.5, 6, 7, 8Surface properties of biomaterials have been shown to influence the phenotype of macrophages,9, 10, 11 that are key modulators in the foreign body and wound healing responses.12, 13 For promotion of bone repair, an increase in anti‐inflammatory macrophages following an initial phase with pre‐dominantly pro‐inflammatory macrophages has been suggested to be important.14, 15 Recently, calcium phosphates with submicron surface topography have been shown to promote the transition of macrophages to the pro‐healing, anti‐inflammatory M2 phenotype in vitro,8 which has been linked to enhanced angiogenesis and superior bone healing properties observed with these materials.6, 7In the current study, a clinically relevant16, 17, 18
Ovine model of instrumented PLF was used to compare treatment outcomes of a biphasic calcium phosphate (BCP) with submicron surface topography to bone autograft as a stand‐alone treatment. The bone graft was implanted as granules alone and as a putty, with granules embedded in a fast‐resorbing polymeric binder designed to improve handling properties. Study endpoints included fusion rate by manual palpation, range of motion (ROM), histology and histomorphometrical analysis of bone in the fusion mass after 6, 12 and 26 weeks.
METHODS
Calcium phosphate
Commercially available BCP bone graft (MagnetOs; Kuros Biosciences BV, Bilthoven, Utrecht, the Netherlands) was provided as granules (BCPgranules) and putty (BCPputty). Both formulations contain 1 to 2 mm granules of bioactive bone graft comprising 65% to 75% Tri‐Calcium Phosphate (TCP—Ca3(PO4)2) and 25% to 35% Hydroxyapatite (HA—Ca10(PO4)6 (OH)2). The carrier in the putty formulation is a tri‐block copolymer synthesized from polyethylene glycol (PEG) and L‐lactide monomer. The resulting polymer is water‐soluble and dissolves at near body temperature, leading to rapid dispersion after implantation (<48 hours).19 Scanning electron microscopy (SEM; JSM 5600, JEOL) was used to characterize the submicron surface topography. Bioactivity of the BCP surface was evaluated in vitro using the validated assay described by Kokubo et al.20 Briefly, the materials were submerged in simulated body fluid (SBF) for 2, 4, 7, and 10 days and subsequently analyzed for presence of an apatite‐like‐layer using SEM. The materials for the animal study were provided sterile having been sterilized by gamma irradiation (25 kGy).
Animal study
The study design was based on a previously reported sheep model of PLF18, 21, 22 and was approved by the local Animal Care and Ethics Committee (ACEC). Surgery was performed on 25 adult, female Merino sheep (4‐5 years, 80‐90 Kg, at the University of New South Wales [UNSW], Australia). Animals were randomly distributed into three groups for the 6, 12, and 26‐week time‐points, with an n of 8, 9, and 8, respectively. Preoperative, animals were administered fentanyl (2 μg/kg/h, t.d.), buprenorphine (0.006 mg/kg, s.c.) and Carprofin (4 mL, s.c.) for pain relief and Zoletil (8‐12 mg/kg, i.m.) for induction. Anesthesia was achieved and maintained by isoflurane (2%‐4% in 100% O2). Surgery consisted of multi‐level instrumented spinal PLF procedure at levels L2‐L3 and L4‐L5. In short, facet joints and transverse processes (TPs) were exposed followed by destabilization of the motion segments and excision of the facet joints, spinous processes and ligaments. TPs were decorticated after which the operative levels were bilaterally instrumented with polyaxial pedicle screws (Ø 5.0 × 35 mm) and titanium rods (Ø 5.5 mm, Wiltrom Co., Ltd., Zhubei City, Hsinchu County, Taiwan). Subsequently, 20 cc of graft material was equally distributed to the bilateral arthrodesis sites in direct apposition with each of the TPs (10 cc per side). The three graft materials were iliac crest‐ and proximal tibia‐derived (1:1) autologous bone graft (AG), BCPgranules, and BCPputty, randomly allocated to the fusion levels (n = 5 for 6 and 26 weeks, n = 6 for 12 weeks). Postsurgery, the animals were housed at the laboratory animal facility where they were monitored and received proper postoperative care. After 6, 12, and 26 weeks, animals were euthanized by IV injection of Lethotarb (1 mL/2 kg i.v., 325 mg/mL) for analyses of endpoints.
Manual palpation
After euthanasia, harvesting of the spines and removal of pedicle rods, the L2‐L3 and L4‐L5 segments were manually subjected to flexion‐extension (FE) and lateral bending (LB) to assess spine mobility. All levels were graded as either fused (low mobility), partially fused (one‐sided mobility) and not fused (high mobility) under FE and LB. The fisher‐Freeman‐Halton Exact Test was performed for statistical analysis (P < 0.05).
Micro‐computed tomography
Micro‐computed tomography (micro‐CT) was performed using an Inveon Scanner (Siemens Medical Solutions USA, Inc., Knoxville, TN, USA) at a slice thickness of 50 μm.
Biomechanical analysis
The treated levels were separately mounted on a robotic six degree of Simulation Solutions Ltd., Stockport, UK freedom musculoskeletal simulator, simVITRO (Simulation Solutions Ltd., Stockport, UK and Cleveland Clinic Biorobotics Lab, Cleveland, OH, USA). A 7.5 Nm pure moment was applied to the segments in FE, LB and axial rotation (AR). Each loading profile was repeated three times for every specimen and the mean angular deformation was recorded. Data were analyzed with a two‐factor anova with a significance level of P < 0.05 using dedicated software (Graphpad version 5). Normal distribution of data was confirmed by Kolmogorov‐Smirnov normality test.
Histology and Histomorphometry
The treated spine levels were fixed in 4% phosphate‐buffered formalin for 1 week at 4° Celsius. After fixation, samples were dehydrated through a series of increasing ethanol concentrations and were subsequently embedded in methylmethacrylate. A Leica SP1600 saw‐microtome was used to cut sagittal cross‐sections (10‐20 μm) from the region between TPs of each contralateral fusion mass. From each sample, three sections were obtained across the fusion mass for evaluation. Sections were stained with 1% methylene blue and 0.3% basic fuchsin to visualize bone tissue (bone matrix: pink, fibrous tissues: blue). Sections were visualized under a Leica microscope (Eclipse 50i, Nikon) for histological observation and were imaged using a slide scanner (DiMage scan 5400 Elite II, Konica Minolta, Tokyo, Japan) to obtain overviews for fusion assessment followed by histomorphometrical analysis. Each section was evaluated for histological fusion. Histological fusion was scored when a continuous presence of bone was observed between the TPs, connecting the adjacent spine segments. From each fusion mass, the most representative section was used for histomorphometry. Histomorphometry of the fusion mass was performed by pseudo‐coloring pixels representing bone and remaining implant material in a region of interest (Adobe Photoshop Elements 2.0). Values were expressed in mean and SD. For statistical evaluation, a two‐factor anova was performed (P < 0.05). Normal distribution of data was confirmed by D'Agostina‐Pearson normality test.
RESULTS
Material characterization
Surface structure analysis of the porous BCP granules (Figure 1A) by SEM demonstrated a surface topography of submicron‐scale polygon crystals (Figure 1B). Average surface crystal diameter was determined to be 0.58 ± 0.21 μm. Surface mineralization, evident from the development of an apatite‐like‐layer of globules, was observed in an increasing manner with time following submersion in SBF (Figure 1B‐F). These results confirm the bioactivity of the BCP surface.
Figure 1
(A) Porous BCP granule of 1‐2 mm in size with (B) submicron surface topography of epitaxial polygon crystals. Submersion in SBF resulted in the progressive formation of an apatite‐like mineral layer on the material surface as shown by SEM after (C) 2 days, (D) 4 days, (E) 7 days, and (F) 10 days
(A) Porous BCP granule of 1‐2 mm in size with (B) submicron surface topography of epitaxial polygon crystals. Submersion in SBF resulted in the progressive formation of an apatite‐like mineral layer on the material surface as shown by SEM after (C) 2 days, (D) 4 days, (E) 7 days, and (F) 10 daysSurgery and recovery proceeded without adverse events or adverse reactions to the implant materials. After 6, 12, and 26 weeks, animals were euthanized and the spine and surrounding tissues were harvested. Imaging by micro‐CT showed that all graft materials were well‐contained at the implantation sites and there was progression to a solid fusion mass between the spine segments over time (Figure 2). At 26 weeks, mature fusion masses were evident and were indicated by incorporation of the graft materials with host bone, and the inability to discriminate individual BCP particles. Evaluation of fusion masses suggested higher fusion mass volumes in the BCP groups at 12 and 26 weeks than with AG, indicating higher graft volume stability with the BCP treatments.
Figure 2
Examples of transversal micro‐CT slices of the treated spine levels for AG (A‐C) and BCP (D‐F) at 6 (A, D), 12 (B, E) and 26 (C, F) weeks. During time, consolidation of the fusion mass was evident for all treatments and gradual integration of graft materials with the underlying host bone was observed. Graft volume at 12 and 26 weeks appear higher for BCP treatments than for AG, suggesting a higher graft volume stability for BCP
Examples of transversal micro‐CT slices of the treated spine levels for AG (A‐C) and BCP (D‐F) at 6 (A, D), 12 (B, E) and 26 (C, F) weeks. During time, consolidation of the fusion mass was evident for all treatments and gradual integration of graft materials with the underlying host bone was observed. Graft volume at 12 and 26 weeks appear higher for BCP treatments than for AG, suggesting a higher graft volume stability for BCPResults of fusion assessment by palpation in a blinded manner are presented in Table 1. The data indicate a 100% fusion rate in each group from 12 weeks onwards. No partially fused spines were found by manual palpation. No statistically significant differences in fusion between treatments at each time‐point were determined (Fisher‐Freeman‐Halton exact test, P ≥ 0.5).
Table 1
Fusion rate by manual palpation
Time‐point
AG
BCPgranules
BCPputty
P valuea
6 weeks
3/5
1/5
1/5
0.50
12 weeks
6/6
6/6
6/6
0.99
26 weeks
5/5
5/5
5/5
0.99
Fisher‐Freeman‐Halton exact test.
Fusion rate by manual palpationFisher‐Freeman‐Halton exact test.
Biomechanical evaluations
ROM testing was performed to determine whether treatment resulted in a reduction in mobility between the segments and thus a higher stability, which is the primary goal of spinal fusion. Results of ROM tests are presented in Figure 3. These results show decreasing trends in ROM in LB, FE, and AR with no differences between treatment groups. The decrease was strongest in LB for all materials, with an average decrease of 5.50° ± 1.59 between 6 and 26 weeks and statistical significance between 6 weeks and the later time‐points (two‐factor anova, P < 0.05). In FE, the average decrease was 3.60° ± 1.65 between 6 and 26 weeks, with significance for AG and BCPputty, but not for BCPgranules. Although the data for AR show a slight decrease in ROM of an average 1.67° ± 1.03 between 6 and 26 weeks, statistical significance was not reached. No statistical differences between graft materials were seen in any loading direction at any time‐point, indicating equivalent spinal stability between the positive control, autograft, and the treatment groups, BCPputty and BCPgranules.
Figure 3
Diagrams presenting ROM data of treated segments in LB (A), FE (B) and AR (C). Decrease in ROM over time was evident for each loading direction, with no significant differences between groups. Symbols: # significantly different from AG, 6 weeks (P < 0.05); † significantly different from BCPgranules, 6 weeks (P < 0.01); ‡ significantly different from BCPputty, 6 weeks (P < 0.05); • all significantly different from 6 weeks (P < 0.001); ¤ significantly different from AG, 6 weeks (P < 0.01); § significantly different from BCPputty, 6 weeks (P < 0.05)
Diagrams presenting ROM data of treated segments in LB (A), FE (B) and AR (C). Decrease in ROM over time was evident for each loading direction, with no significant differences between groups. Symbols: # significantly different from AG, 6 weeks (P < 0.05); † significantly different from BCPgranules, 6 weeks (P < 0.01); ‡ significantly different from BCPputty, 6 weeks (P < 0.05); • all significantly different from 6 weeks (P < 0.001); ¤ significantly different from AG, 6 weeks (P < 0.01); § significantly different from BCPputty, 6 weeks (P < 0.05)
Histology and histomorphometry
All further evaluations were performed by histology. Presence of a bony fusion between the segments was assessed on sagittal cross‐sections of the fusion mass, as presented in Figure 4. The fusion scores are given in Table 2. As the data show, fusion was rarely observed at 6 weeks. However, a steep increase was observed for all treatments at 12 weeks, with fusion rates of 75%, 92%, and 83% for AG, BCPgranules and BCPputty, respectively. Specimens of the 26‐week endpoint showed a further increase in percentage of segments fused with 90%, 100% and 90% for AG, BCPgranules and BCPputty, respectively. Differences in fusion rate between treatments were not of statistical significance, indicating equivalent performance between the three graft materials (Fisher‐Freeman‐Halton exact test, P ≥ 0.05).
Figure 4
Sagittal histological sections (basic fuchsin‐methylene blue) of spine levels grafted with AG or BCP, taken from the region between the TP's. These sections were used to score spinal fusion, that is, the presence of a continuous bone bridge between the adjacent transverse processes. The 6 weeks sections shown on the left were scored as “not fused” whereas 12 and 26 weeks shown in the center and right side were scored as “fused”. Fusion by histology was frequently observed from 12 weeks onwards
Table 2
Fusion rate by histology
Time‐point
AG
BCPgranules
BCPputty
U
B
FR (%)
U
B
FR (%)
U
B
FR (%)
P valuea
6 weeks
1/5
0/5
10
0/5
0/5
0
0/5
0/5
0
0.99
12 weeks
1/6
4/6
75
1/6
5/6
92
2/6
4/6
83
0.85
26 weeks
1/5
4/5
90
0/5
5/5
100
1/5
4/5
90
0.99
Abbreviations: B, bilateral fusion; FR, fusion rate; U, unilateral fusion.
Fisher‐Freeman‐Halton exact test.
Sagittal histological sections (basic fuchsin‐methylene blue) of spine levels grafted with AG or BCP, taken from the region between the TP's. These sections were used to score spinal fusion, that is, the presence of a continuous bone bridge between the adjacent transverse processes. The 6 weeks sections shown on the left were scored as “not fused” whereas 12 and 26 weeks shown in the center and right side were scored as “fused”. Fusion by histology was frequently observed from 12 weeks onwardsFusion rate by histologyAbbreviations: B, bilateral fusion; FR, fusion rate; U, unilateral fusion.Fisher‐Freeman‐Halton exact test.High and low magnification histological sections were examined to evaluate tissues within the fusion mass (Figures 4 and 5). Fibrous tissue and blood vessel infiltration was complete in the central region of the fusion at week 6 in all implants. In addition, bone formation was observed near the host bone bed after 6 weeks in all groups. During the healing period, progression of bone tissue throughout the fusion mass was observed, with an increased proportion of bone at 12 weeks and bone tissue occupying the full range of the fusion mass after 26 weeks. Bone tissue was observed growing directly on BCP material surface, with cuboidal osteoblasts colonizing the material surface and secreting osteoid. Maturation of bone tissue in the fusion mass was indicated by the transition from an early bone phenotype with abundant osteoid, woven bone and fibrous tissue towards a mature bone phenotype at 26 weeks, characterized by a large proportion of lamellar bone and bone marrow. Osteoclast‐like multinucleated phagocytes were observed phagocytosing the BCP material indicating the cell‐mediated resorption of the implanted material. Gradual degradation of BCP granules was evident by the presence of small particles of BCP separated from larger granules up to the 26‐week time‐point.
Figure 5
High magnification histology (basic fuchsin‐methylene blue) of the grafts of levels treated with BCPgranules (A, C, E) and BCPputty (B, D, F). Images show the progression and maturation of bone tissue from 6 weeks (A, B) to 26 weeks (C, D). Less mature bone tissue at 6 weeks is recognized by the presence of abundant fibrous tissue (FT), osteoid (O) and woven bone (WB). New bone tissue was observed forming around the BCP particles (BCP). At 26 weeks, more mature bone was recognized by the presence of lamellar bone (LB) and bone marrow (BM). Cuboidal osteoblasts were observed depositing osteoid directly on the BCP granule surface (E, arrows, 6 weeks). In addition, large multinucleated cells were observed resorbing the BCP material, with internalized fragments of material being apparent (F, arrows, 6 weeks)
High magnification histology (basic fuchsin‐methylene blue) of the grafts of levels treated with BCPgranules (A, C, E) and BCPputty (B, D, F). Images show the progression and maturation of bone tissue from 6 weeks (A, B) to 26 weeks (C, D). Less mature bone tissue at 6 weeks is recognized by the presence of abundant fibrous tissue (FT), osteoid (O) and woven bone (WB). New bone tissue was observed forming around the BCP particles (BCP). At 26 weeks, more mature bone was recognized by the presence of lamellar bone (LB) and bone marrow (BM). Cuboidal osteoblasts were observed depositing osteoid directly on the BCP granule surface (E, arrows, 6 weeks). In addition, large multinucleated cells were observed resorbing the BCP material, with internalized fragments of material being apparent (F, arrows, 6 weeks)Histomorphometry data, represented in Figure 6, are consistent with the general histological observation of the fusion mass. In all groups, the proportion of bone in the fusion mass steadily increased over time in a significant trend (P < 0.001), leading up to over 55% of bone after 26 weeks. Between groups, at the 6‐week time‐point, a higher proportion of bone was determined in the AG group (25.2% ± 5.0) compared to BCPgranules (14.8% ± 7.1, P < 0.01) and BCPputty (10.8% ± 5.9, P < 0.001), which can be explained by the presence of autologous bone chips that were implanted at the fusion site. After healing periods of 12 and 26 weeks, no differences in bone volume were observed between all treatments (P > 0.05).
Figure 6
Diagrams presenting histomorphometry results of bone tissue (A) and BCP material (B) in the FM of the treated spine segments. Data are presented as percentage of the available space in a region of interest. A linear increase of bone tissue in the fusion mass during time is evident for all treatments (A). At 6 weeks, a slightly higher percentage of bone is shown for AG, but no differences were observed at later time‐points. A decrease in material percentage during time was observed for both BCP treatments (B). A slight difference between BCPgranules and BCPputty is apparent at 6 weeks and 26 weeks. Symbols: * P < 0.01; ** P < 0.001; # all significantly different from 6 weeks, P < 0.001; † all significantly different from 12 weeks and 6 weeks, P < 0.001; ‡ significantly different from BCPgranules, 6 weeks, P < 0.01; • significantly different from BCPgranules, 26 weeks, P < 0.05
Diagrams presenting histomorphometry results of bone tissue (A) and BCP material (B) in the FM of the treated spine segments. Data are presented as percentage of the available space in a region of interest. A linear increase of bone tissue in the fusion mass during time is evident for all treatments (A). At 6 weeks, a slightly higher percentage of bone is shown for AG, but no differences were observed at later time‐points. A decrease in material percentage during time was observed for both BCP treatments (B). A slight difference between BCPgranules and BCPputty is apparent at 6 weeks and 26 weeks. Symbols: * P < 0.01; ** P < 0.001; # all significantly different from 6 weeks, P < 0.001; † all significantly different from 12 weeks and 6 weeks, P < 0.001; ‡ significantly different from BCPgranules, 6 weeks, P < 0.01; • significantly different from BCPgranules, 26 weeks, P < 0.05The proportion of BCP graft in the fusion mass was determined for BCPgranules and BCPputty (Figure 6). As is evident from the graph, a decrease in material volume was determined over time. In both BCP groups, the amount of material in the fusion mass decreased by ±25% in the healing period from 6 weeks to 26 weeks, which was confirmed by statistical analysis (P < 0.001). No significant difference in material decrease between 6 and 12 weeks was determined for BCPgranules and BCPputty. A slightly higher proportion of BCP graft in the fusion mass was seen for BCPputty compared to BCPgranules at 6 weeks (39.7 ± 4.1% vs 33.2 ± 5.7%, P < 0.01) and 26 weeks (29.9% ± 3.2 vs 24.9 ± 5.0%, P < 0.05).
DISCUSSION
The posterolateral spine environment is known to be challenging for bone graft substitute materials because it provides very limited contact with host bone from which bone growth can progress. In fact, a successful lumbar arthrodesis is achieved by controlled bone formation through the paraspinous soft tissues in between adjacent TPs.23 Because of this, materials with physicochemical properties designed to beneficially control the foreign body and wound healing responses may be more effective bone graft substitutes for PLF, as these can promote bone formation in sites distant from native bone through mechanisms other than osteoconduction alone.Although most commercially available bone grafts have undergone testing in lapine posterolateral fusion studies, only a handful have been tested in higher‐order animals such as sheep using posterior pedicle screws and rods. Wheeler et al.24 compared BCP (Mastergraft; 15% HA/85% β‐TCP) and autograft, and reported 57.1% and 100% fusion respectively at 16 weeks. Bone proportion in the fusion mass at 16 weeks was significantly lower for the BCP (36.2% ± 3.95) than for autograft (55.1% ± 7.59). In another work, that studied macroporous BCP (MBCP; 65% HA/35% TCP), Guigui et al.25 reported that this material achieved fusion after 12 months while fusion by autograft was already observed after 6 months, as was confirmed by biomechanical testing. A third study by Baramki et al.26 reported high fusion rates for autograft and interconnected porous HA after 20 weeks, but mechanical tests revealed poorer outcomes for the HA group. In the absence of posterior fixation, β‐TCP alone has also shown inferior performance to autograft.27 Other studies have reported more favorable outcomes for ceramics compared to autograft in this model,28, 29, 30 although certain limitations to those studies are evident when compared to the current work. First of all, fusion assessment by radiography (ie, X‐ray and micro‐CT) for evaluation of calcium phosphate grafts is inconclusive and may lead to overestimations, because the high radiopacity of calcium phosphate limits the ability to distinguish bone from material.31, 32, 33 Since the formation of bone tissue is crucial for a successful spinal fusion, fusion assessment by histology is a more accurate and reliable indicator than radiographic assessment. Moreover, studies described in the prior art lacked internal references for mechanical testing (eg, multiple time‐points) and reported equivalent spinal fusion with autograft or ceramics at 16 weeks or later. Lastly, the age of the animal is often reported as “skeletally mature” rather than the specific age or age range. This is important, as fusion rates drop considerably for 5‐year‐old ewes34 as compared to 2‐3‐year‐old ewes,35 both of which are skeletally mature. The 4 to 5 ‐year‐old sheep used in the present study present an additional relevant challenge for the graft to overcome.In the current work, by a combination of histological fusion data and mechanical data (ie, manual palpation and ROM testing) at multiple time‐points, we demonstrated high spinal fusion success and equivalence to autograft as early as 12 weeks post‐surgery by this BCP with submicron surface topography in both granule and putty form. Both BCP formulations showed equivalent and sustained efficacy for each endpoint, which indicates that the polymeric binder did not inhibit bone‐healing performance of the granules. This is in line with expectations, since the binder was designed to rapidly dissolve after implantation and consists of a biologically inert composition. By histomorphometry at 6 weeks, levels treated with autograft showed a slightly but significantly larger proportion of bone tissue in the fusion mass, which may be explained by grafted autologous bone chips being included in the measurement of newly formed bone. Although manual palpation results suggest a higher fusion rate with autograft at 6 weeks (nonsignificant), the ROM and histological fusion data indicate similar healing progress between BCP treatments and autograft at the earliest time‐point.In comparison to previous studies, which show either an inferiority of calcium phosphates compared to autograft or equivalence evidenced through weaker endpoints, we demonstrate equivalent performance of AG, BCPgranules and BCPputty by an array of strong assessment methods. In clinical literature, we can find conflicting evidence about the efficacy of calcium phosphate materials as bone graft materials for spine fusion.36, 37 Physicochemical properties of biomaterials are rarely discussed in clinical literature and it is often overlooked that these properties strongly influence the performance of calcium phosphate bone graft materials. Indeed, during preclinical in vivo studies, grafts with optimized physicochemical properties have presented better outcomes than those with suboptimal properties. For instance, calcium phosphatephase composition,38, 39, 40, 41, 42, 43 macro‐porosity44, 45, 46, 47, 48, 49, 50 (ie, macro‐pore size and interconnectivity) and bioactivity51 have been directly related to the in vivo tissue response, neovascularization and bone‐forming potential in ectopic and orthotopic sites.40, 41, 42, 43 Moreover, presence of a submicron surface topography and micro‐porosity has been linked to substantially enhanced bone‐inducing properties of calcium phosphates.6, 7One of the current hypotheses on the effectiveness of calcium phosphates with submicron topography involves the polarization of macrophages. Macrophages play a key role in the foreign body response and their reaction to medical implants is pivotal for the success or failure of an implant after implantation.52 Being of a plastic nature, uncommitted macrophages can polarize towards a pro‐inflammatory phenotype (M1) or anti‐inflammatory phenotype (M2) in response to external triggers, including tissue damage or the implantation of a biomaterial.13, 53 Studies have suggested that an increase in anti‐inflammatory M2 macrophages following an initial phase of M1‐dominated inflammation results in enhanced vascularization and osteogenesis.14, 15 Moreover, surface properties of biomaterials have been demonstrated to influence macrophage phenotype after implantation9, 10, 11 and recently, calcium phosphates with a submicron surface topography were shown to promote the transition of macrophages to the M2 phenotype in vitro.8 The upregulation of M2 macrophages by submicron structured calcium phosphates may explain the enhanced angiogenesis and superior bone healing properties observed with these materials in vivo,6, 7, 8 as well as the results obtained in the current work. However, the techniques used in the current study to assess bone formation and spinal fusion were not designed for macrophage characterization. The proposed mechanism remains to be further experimentally verified in future studies.A limitation of the current study is that no materials with different surface topographies were compared. Therefore, a recommendation for future studies in this model is to include materials with no surface topography or with surface topographies of different geometries and dimensions (ie, supermicron scale), in order to isolate the effect of material surface topography on graft efficacy. In addition, with regard to mechanical testing, inclusion of a sham or “empty” control (ie, no graft material) and baseline measurements immediately after surgery would provide more insight on the effect of spinal fusion by these graft materials on spine ROM.We may conclude that this study provides solid evidence of the adequate performance of a BCP with tailored physicochemistry as stand‐alone alternative to autograft in a clinically relevant Ovine model of PLF. By application of reliable fusion assessment by histology and supporting analyses at relevant time‐points, we demonstrated a high fusion rate after 12 weeks for this material, with overall equivalence to autograft in fusion rate, mechanical integrity and bone formation over the entire healing period of 26 weeks. These findings support the premise that calcium phosphates with a submicron surface topography are highly effective bone graft substitutes for PLF and this justifies further clinical investigation of these materials.
CONFLICTS OF INTEREST
This study was supported by Kuros Biosciences BV. L. van D., R.D., X.L., D.B., F.B. de G., H.Y., and J.D. de B. are employees, or former employees, of Kuros Biosciences BV. H.Y. and J.D. de B. are stockholders of Kuros Biosciences BV. C.C., M.P., A.R., and W.W. have nothing to disclose.
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