| Literature DB >> 31463407 |
Tapanee Sangpatch1, Nuta Supakata2,3, Vorapot Kanokkantapong2,3, Bunjerd Jongsomjit4.
Abstract
This research investigated pyrolysis as a potential method to manage plastic waste in Sichang Island, Thailand. Pyrolysis was chosen to convert waste plastic into fuel oil using Al-Si catalysts derived from cogon grass. The study consisted of three stages. The first stage determined the composition of the waste plastics found in Sichang Island. High-density polyethylene (48%) comprised the highest proportion of the waste plastics, followed by low-density polyethylene (22%), polyethylene terephthalate (13%), polypropylene (10%), and polystyrene (7%). In the second stage, the Al-Si catalysts were prepared from cogon grass (Imperata cylindrica (L.) Beauv) by treating it with acid and calcination. The optimum conditions to extract silica from cogon grass through acid treatment were heating at 700 °C for 2 h, which yielded 97.7% of amorphous silica with a surface area of 172 m2/g and a pore volume of 0.43 cc/g. This amorphous silica was combined with an aluminum precursor to form Al-Si catalysts with 20-80 wt% of Al-Si. The results showed that the surface area of the catalyst increased with increasing aluminum content. The optimum ratio was 60 wt% of Al-Si with a surface area of 200 m2/g. In the final stage, the catalytic properties of the previously prepared Al-Si catalysts in the pyrolysis of waste plastics were evaluated. The catalyst enhanced the plastic cracking process and the oil yield while decreasing the reaction time. The optimum ratio of 60% Al-Si to 10% waste plastic provided the maximum oil yield of 93.11% and the minimum reaction time of 20 min. The results showed that catalytic cracking with 60% Al-Si contributed to a high quantity of oil yield, similar to using a commercial Al-Si catalyst. The results of this research will be applied as an alternative method of recycling plastic for sustainable waste management in Sichang Island.Entities:
Keywords: Catalyst; Cogon grass; Fuel oil; Materials science; Pyroysis; Waste plastic
Year: 2019 PMID: 31463407 PMCID: PMC6709062 DOI: 10.1016/j.heliyon.2019.e02324
Source DB: PubMed Journal: Heliyon ISSN: 2405-8440
Fig. 1Small laboratory-scale pyrolysis reactor.
Composition of waste plastic generated on Sichang Island.
| Waste plastic type | % |
|---|---|
| High density polyethylene: HDPE | 48 |
| Low density polyethylene: LDPE | 23 |
| Polyethylene terephthalate: PET | 13 |
| Polypropylene: PP | 8 |
| Polystyrene: PS | 7 |
| Polyvinyl chloride: PVC | 1 |
Chemical composition, BET surface area, and micropore volume of calcined cogon grass.
| Composition (% wt.) | Calcined at 600 °C | Calcined at 700 °C | ||
|---|---|---|---|---|
| 2 h | 4 h | 2 h | 4 h | |
| SiO2 | 97.30 | 97.70 | 97.70 | 97.50 |
| P2O5 | 0.91 | 0.90 | 0.70 | 0.72 |
| CaO | 0.43 | 0.36 | 0.47 | 0.53 |
| Fe2O3 | 0.33 | 0.25 | 0.23 | 0.26 |
| SO3 | 0.23 | 0.14 | 0.17 | 0.26 |
| Al2O3 | 0.23 | 0.19 | 0.13 | 0.19 |
| ZnO | 0.20 | 0.16 | 0.27 | 0.15 |
| MgO | 0.14 | 0.12 | 0.14 | 0.15 |
| K2O | 0.16 | 0.14 | 0.10 | 0.14 |
| Others | 0.07 | 0.04 | 0.09 | 0.10 |
| BET surface area (m2g−1) | 130 | 108 | 172 | 90 |
| Total pore volume (cm3g−1) | 0.37 | 0.31 | 0.45 | 0.34 |
Chemical composition, BET surface area, and micro-pore volume of the synthetic Al–Si catalyst from cogon grass.
| Composition (% wt.) | Al–Si/20-80 | Al–Si/40-60 | Al–Si/60-40 | Al–Si/80-20 |
|---|---|---|---|---|
| SiO2 | 73.20 | 60.90 | 37.60 | 21.50 |
| Al2O3 | 24.30 | 37.20 | 61.10 | 77.90 |
| CaO | 0.71 | 0.53 | 0.41 | 0.15 |
| SO3 | 0.53 | 0.47 | 0.29 | 0.23 |
| P2O5 | 0.38 | 0.26 | 0.19 | 0.00 |
| Na2O | 0.36 | 0.31 | 0.19 | 0.00 |
| MgO | 0.16 | 0.00 | 0.00 | 0.00 |
| Fe2O3 | 0.15 | 0.12 | 777 ppm | 684 ppm |
| K2O | 0.11 | 760 ppm | 529 ppm | 300 ppm |
| Others | 0.10 | 0.21 | 0.22 | 0.22 |
| BET surface area (m2g−1) | 102 | 143 | 200 | 163 |
| Total pore volume (cm3g−1) | 0.30 | 0.47 | 0.72 | 0.58 |
Fig. 2Surface area of amorphous silica: (a) Al–Si/20–80 and Al–Si/40–60; (b) Al–Si/60–40; (c) Al–Si/80-20.
Fig. 3Adsorption-desorption isotherm of the Al–Si catalyst from cogon grass: (a) Al–Si/20–80 (b) Al–Si/40–60; (c) Al–Si/60–40; (d) Al–Si/80-20.
Fig. 4XRD patterns of the synthetic Al–Si catalyst from cogon grass.
Fig. 5SEM images of the synthetic Al–Si catalyst from cogon grass: (a) w/t catalyst (b) Al–Si/20–80 (c) Al–Si/40–60; (d) Al–Si/60–40; (e) Al–Si/80-20.
Fig. 6Percentage of oil yield using the catalyst from cogon grass in the waste plastic cracking process.
The comparison of oil yield from the catalytic pyrolysis of plastic waste with synthetic Al–Si catalysts from cogon grass and other catalysts.
| Catalyst | Si–Al ratio | Surface area (m2/g) | Plastic type | Temperature (°C) | Oil Yield (%) | Gas Yield (%) | Solid Residual (%) | Ref. |
|---|---|---|---|---|---|---|---|---|
| Al–Si/20-80 | 20 | 102 | HDPE, LDPE, PP, PS, PET | 350 | 86.67 | 0.65 | 12.46 | This study |
| Al–Si/40-60 | 40 | 143 | HDPE, LDPE, PP, PS, PET | 350 | 88.89 | 1.42 | 10.67 | This study |
| Al–Si/60-40 | 40 | 200 | HDPE, LDPE, PP, PS, PET | 350 | 93.11 | 0.36 | 9.27 | This study |
| Al–Si/80-20 | 80 | 163 | HDPE, LDPE, PP, PS, PET | 350 | 89.00 | 0.69 | 6.53 | This study |
| Y-Zeolite | 80 | - | HDPE | 500 | 55.00 | 38.00 | 7.00 | |
| B-Zeolite | 17.1 | 349 | HDPE, LDPE, PP, PS, PET, PVC, Other | 500 | 46.8 | 27.9 | 25.3 | |
| HZSM-5 | 12.6 | 367 | HDPE, LDPE, PP, PS, PET, PVC, Other | 500 | 43.8 | 34.6 | 21.6 | |
| Commercial Al–Si | 13.4 | 235 | LLDPE | 450 | 93.20 | 2.2 | 4.6 | |
| Commercial Al–Si | 35.13 | 29 | PP | 500 | 91 | 8 | 1 |
Heating value of liquid oil from waste plastic pyrolysis using the silica-alumina catalyst from cogon grass.
| Heating value (MJ/kg) | ||||
|---|---|---|---|---|
| w/t catalyst | Al–Si/20-80 | Al–Si/40-60 | Al–Si/60-40 | Al–Si/80-20 |
| 45.02 | 45.54 | 45.32 | 45.22 | 45.15 |
The comparison of heating value of liquid oil from the catalytic pyrolysis of plastic waste with synthetic Al–Si catalysts from cogon grass and others.
| Catalyst | Plastic Type | Temperature (°C) | Heating Value (MJ/kg) | Ref. |
|---|---|---|---|---|
| w/t catalyst | HDPE, LDPE, PP, PS, PET | 350 | 45.02 | This study |
| Al–Si/20-80 | HDPE, LDPE, PP, PS, PET | 350 | 45.54 | This study |
| Al–Si/40-60 | HDPE, LDPE, PP, PS, PET | 350 | 45.32 | This study |
| Al–Si/60-40 | HDPE, LDPE, PP, PS, PET | 350 | 45.22 | This study |
| Al–Si/80-20 | HDPE, LDPE, PP, PS, PET | 350 | 45.6 | This study |
| MgCO3 | HDPE | 450 | 45.15 | |
| w/t catalyst | PE, PS, PET, PP | 450 | 41.8 | |
| Y-Zeolite | HDPE | 500 | 42.82 |