| Literature DB >> 31428339 |
Jiamiao Hu1, Hongliang Zeng1,2, Changjun Deng1,2, Peixing Wang2, Liyi Fan2, Baodong Zheng1,2, Yi Zhang1,2.
Abstract
In this study, we explored the feasibility of vacuum frying to produce crisp silver carp surimi chips. The influence of three process parameters (frying temperature, frying time, and slice thickness) on the quality parameters of vacuum-fried surimi chips (oil uptake, crispness, and optical properties) was investigated. The experimental results showed the optimal conditions were chosen as 2-mm surimi slice being vacuum-fried at 118°C for 2.5 min. Under these conditions, the oil content, breaking force, and color difference to commercial potato chips were 24.33%, 15.21 N, and 14.03, respectively. Additionally, we also measured the water loss during vacuum frying and the oil quality changes during storage of surimi chips. Results demonstrated the rapid loss of water content of surimi chips during vacuum frying and oil deterioration was kept at acceptable low level up to 100 days. Taken together, our study supported the applicability of vacuum frying technology to produce high-quality silver carp surimi chips.Entities:
Keywords: chips; oil oxidation; silver carp; surimi; vacuum frying
Year: 2019 PMID: 31428339 PMCID: PMC6694419 DOI: 10.1002/fsn3.1077
Source DB: PubMed Journal: Food Sci Nutr ISSN: 2048-7177 Impact factor: 2.863
Box–Behnken experimental design and the response for 17 experimental runs
| Runs | Independent variables | Responses | ||||
|---|---|---|---|---|---|---|
| Frying temp (°C) | Frying time (min) | Slick thickness (mm) | Oil content (%) | Δ | Breaking force (N) | |
| 1 | 0 | −1.00 | −1 | 35.7602 | 18.6881 | 15.163 |
| 2 | −1 | 0.00 | 1 | 26.1433 | 17.9548 | 15.916 |
| 3 | −1 | 0.00 | −1 | 31.2633 | 20.1633 | 15.685 |
| 4 | 1 | 0.00 | −1 | 33.3133 | 17.9366 | 14.742 |
| 5 | 1 | 0.00 | 1 | 30.237 | 13.6854 | 15.541 |
| 6 | −1 | −1.00 | 0 | 28.4764 | 19.1534 | 15.664 |
| 7 | 0 | 0.00 | 0 | 23.6367 | 14.0703 | 15.461 |
| 8 | 0 | 0.00 | 0 | 22.5367 | 13.3203 | 15.321 |
| 9 | 1 | −1.00 | 0 | 31.1067 | 15.0189 | 15.241 |
| 10 | −1 | 1.00 | 0 | 28.6933 | 18.9242 | 16.363 |
| 11 | 0 | 1.00 | −1 | 32.0867 | 16.756 | 15.247 |
| 12 | 0 | −1.00 | 1 | 24.6433 | 15.2853 | 15.341 |
| 13 | 0 | 1.00 | 1 | 29.9867 | 14.3255 | 16.298 |
| 14 | 0 | 0.00 | 0 | 24.2367 | 14.7703 | 15.511 |
| 15 | 0 | 0.00 | 0 | 23.3367 | 13.7703 | 15.461 |
| 16 | 1 | 1.00 | 0 | 34.542 | 13.8964 | 15.359 |
| 17 | 0 | 0.00 | 0 | 23.1367 | 14.0703 | 15.456 |
Regression equations (for the coded variables) and ANOVA for fitted models
| Source | SS |
| MS |
|
|
| Adeq. Precision |
|---|---|---|---|---|---|---|---|
| Oil content (%) | |||||||
| Model | 292.18 | 9 | 32.46 | 38.55 | <0.0001 | 0.9802 | 16.350 |
| Residual | 5.90 | 7 | 0.84 | ||||
| Lack of fit | 4.32 | 3 | 1.44 | 3.67 | 0.1208 | ||
| Pure error | 1.57 | 4 | 0.39 | ||||
| Corrected total | 298.08 | 16 | |||||
| Regression equations: R1 = 23.38 + 1.83 | |||||||
| Δ | |||||||
| Model | 84.01 | 9 | 9.33 | 27.78 | 0.0001 | 0.9728 | 15.718 |
| Residual | 2.35 | 7 | 0.34 | ||||
| Lack of fit | 1.23 | 3 | 0.41 | 1.47 | 0.3490 | ||
| Pure error | 1.12 | 4 | 0.28 | ||||
| Corrected total | 86.37 | 16 | |||||
| Regression equations: R2 = 14.00–1.96 | |||||||
| Breaking force (N) | |||||||
| Model | 2.48 | 9 | 0.28 | 58.44 | <0.0001 | 0.9869 | 31.773 |
| Residual | 0.033 | 7 | 4.718E‐003 | ||||
| Lack of fit | 0.013 | 3 | 4.236E‐003 | 0.83 | 0.5411 | ||
| Pure error | 0.020 | 4 | 5.080E‐003 | ||||
| Corrected total | 2.51 | 16 | |||||
| Regression equations: R3 = 15.44–0.34 |
R1: oil content (%); R2: ΔE; R3: breaking force; A: frying temperature; B: frying time; and C: slick thickness; A, B, and C were the coded variables for −1 to 1 according to Table 1. Regression terms in bold were significant (p < 0.05).
Abbreviations: MS, mean square; SS, sum of squares.
Figure 1Effects of frying temperature, frying time, and slice thickness on the oil content, crispness, and color difference to commercial potato chips. All the experiments were carried out by one factor being changed ([a] frying temperature; [b] frying time; and [c] slice thickness), while the other two factors were set constant (frying temperature: 115; frying time: 3 min; or slice thickness: 3 mm). Values are presented as mean ± SD with three replicates
Figure 2Response surface 3D surface plots and contour plots for oil content (a), crispness (b), and color difference to commercial potato chips (c) of vacuum‐fried surimi chips, as affected by frying temperature and frying time (A); frying temperature and slice thickness (B); or frying time and slice thickness (C) when the third factor is set at level 0
Regression coefficient table for different response using coded factors
| Term | R1 | R2 | R3 | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Coefficient |
|
| Coefficient |
|
| Coefficient |
|
| |
| Intercept | 23.38 | 14.00 | 15.44 | ||||||
|
| 1.83 | 31.73 | 0.0008 | −1.96 | 91.21 | <0.0001 | −0.34 | 199.63 | <0.0001 |
|
| 0.67 | 4.20 | 0.0795 | −0.53 | 6.70 | 0.0360 | 0.23 | 91.46 | <0.0001 |
|
| −2.68 | 68.05 | <0.0001 | −1.54 | 56.22 | 0.0001 | 0.28 | 135.20 | <0.0001 |
|
| 0.80 | 3.07 | 0.1230 | −0.22 | 0.59 | 0.4662 | −0.15 | 17.89 | 0.0039 |
|
| 0.51 | 1.24 | 0.3023 | −0.51 | 3.10 | 0.1215 | 0.14 | 17.09 | 0.0044 |
|
| 2.25 | 24.13 | 0.0017 | 0.24 | 0.70 | 0.4294 | 0.22 | 40.38 | 0.0004 |
|
| 3.47 | 60.33 | 0.0001 | 1.96 | 48.12 | 0.0002 | 0.087 | 6.72 | 0.0359 |
|
| 3.85 | 74.25 | <0.0001 | 0.79 | 7.79 | 0.0269 | 0.13 | 14.62 | 0.0065 |
|
| 3.39 | 57.40 | 0.0001 | 1.48 | 27.27 | 0.0012 | −0.058 | 2.98 | 0.1281 |
Predicted and experimental response values at optimum conditions
| Trials | Frying temp | Frying time (min) | Slice thickness (mm) | Oil content (%) | Δ | Breaking force (N) |
|---|---|---|---|---|---|---|
| Predicted | 117.85 | 2.70 | 2.24 | 23.67 | 13.51 | 15.37 |
| Experimental | 118 | 2.5 | 2 | 24.33 ± 0.69 | 14.53 ± 1.01 | 15.21 ± 1.19 |
Mean ± standard deviation for three replicates.
Figure 3The moisture content of vacuum‐fried surimi chips during vacuum frying, as affected by frying temperature and time (a); and slice thickness and frying time (b)
Figure 4The acid value (a) and peroxide value (b) of surimi chips during storage up to 100 days. Nitrogen‐filled packaged vacuum‐fried surimi chips were stored at 5°C (blue line), 25°C (red line), and 45°C (black line) to test the oxidative stability of lipid