James W A Fletcher1, Beate Ehrhardt2, Alisdair MacLeod3, Michael R Whitehouse4, Harinderjit Gill3, Ezio Preatoni5. 1. Department for Health, University of Bath, Bath, UK. Electronic address: jwaf20@bath.ac.uk. 2. Institute for Mathematical Innovation, University of Bath, Bath, UK. 3. Department of Mechanical Engineering, University of Bath, Bath, UK. 4. Musculoskeletal Research Unit, Translational Health Sciences, Bristol Medical School, 1st Floor Learning & Research Building, Southmead Hospital, Bristol, UK; National Institute for Health Research Bristol Biomedical Research Centre, University Hospitals Bristol NHS Foundation Trust and University of Bristol, Bristol, UK. 5. Department for Health, University of Bath, Bath, UK.
Abstract
BACKGROUND: Millions of non-locking screws are manually tightened during surgery each year, but their insertion frequently results in overtightening and damage to the surrounding bone. We postulated that by calculating the torque limit of a screw hole, using bone and screw properties, the risk of overtightening during screw insertion could be reduced. Additionally, predicted maximum torque could be used to identify optimum screw torque, as a percentage of the maximum, based on applied compression and residual pullout strength. METHODS: Longitudinal cross-sections were taken from juvenile bovine tibial diaphyses, a validated surrogate of human bone, and 3.5 mm cortical non-locking screws were inserted. Fifty-four samples were used to define the association between stripping torque and cortical thickness. The relationship derived enabled prediction of insertion torques representing 40 to 100% of the theoretical stripping torque (Tstr) for a further 170 samples. Screw-bone compression generated during insertion was measured, followed immediately by axial pullout testing. FINDINGS: Screw-bone compression increased linearly with applied torque up to 80% of Tstr (R2 = 0.752, p < 0.001), but beyond this, no significant further compression was generated. After screw insertion, with all screw threads engaged, more tightening did not create any significant (R2 = 0.000, p = 0.498) increase in pullout strength. INTERPRETATION: Increasing screw tightness beyond 80% of the maximum did not increase screw-bone compression. Variations in torques below Tstr, did not affect pullout forces of inserted screws. Further validation of these findings in human bone and creation of clinical guidelines based on this research approach should improve surgical outcomes and reduce operative costs.
BACKGROUND: Millions of non-locking screws are manually tightened during surgery each year, but their insertion frequently results in overtightening and damage to the surrounding bone. We postulated that by calculating the torque limit of a screw hole, using bone and screw properties, the risk of overtightening during screw insertion could be reduced. Additionally, predicted maximum torque could be used to identify optimum screw torque, as a percentage of the maximum, based on applied compression and residual pullout strength. METHODS: Longitudinal cross-sections were taken from juvenile bovine tibial diaphyses, a validated surrogate of human bone, and 3.5 mm cortical non-locking screws were inserted. Fifty-four samples were used to define the association between stripping torque and cortical thickness. The relationship derived enabled prediction of insertion torques representing 40 to 100% of the theoretical stripping torque (Tstr) for a further 170 samples. Screw-bone compression generated during insertion was measured, followed immediately by axial pullout testing. FINDINGS: Screw-bone compression increased linearly with applied torque up to 80% of Tstr (R2 = 0.752, p < 0.001), but beyond this, no significant further compression was generated. After screw insertion, with all screw threads engaged, more tightening did not create any significant (R2 = 0.000, p = 0.498) increase in pullout strength. INTERPRETATION: Increasing screw tightness beyond 80% of the maximum did not increase screw-bone compression. Variations in torques below Tstr, did not affect pullout forces of inserted screws. Further validation of these findings in human bone and creation of clinical guidelines based on this research approach should improve surgical outcomes and reduce operative costs.
Authors: James W A Fletcher; Ivan Zderic; Boyko Gueorguiev; R Geoff Richards; Harinderjit S Gill; Michael R Whitehouse; Ezio Preatoni Journal: Bone Joint Res Date: 2020-09-03 Impact factor: 5.853
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