Mixed-matrix membranes (MMMs) formed by dispersing metal-organic framework (MOF) particles in polymers have attracted significant attention because these composite systems can potentially surpass the separation performance of pure polymers alone. However, performance improvements are often unrealized because of poor interfacial compatibility between the MOF and the polymer, which results in interfacial defects. From a practical perspective, strategies are needed to address these defects so that MMMs can be deployed in real-world separation processes. From a fundamental perspective, strategies are needed to reliably form defect-free MMMs so that transport models can be applied to estimate pure MOF property sets, thereby enabling the development of robust structure-property relationships. To address these interfacial challenges, we have developed a method to surface-functionalize a UiO-66-NH2 MOF with a nanoscopic shell of covalently tethered 4,4'-(hexafluoroisopropylidene)diphthalic anhydride-Durene oligomers. When combined with a high-molecular-weight polymer of identical chemical structure to that of the imide-functional MOF surface, defect-free MMMs with uniform particle dispersions can be formed. With this technique, both permeabilities and selectivities of select gases in the MMMs were improved at loadings ranging from 5 to 40 wt %. At a 40 wt % loading, CO2 permeability and CO2/CH4 selectivity were enhanced by 48 and 15%, respectively. Additionally, pure MOF permeabilities for H2, N2, O2, CH4, and CO2 were predicted by the Maxwell model.
Mixed-matrix membranes (MMMs) formed by dispersing metal-organic framework (MOF) particles in polymers have attracted significant attention because these composite systems can potentially surpass the separation performance of pure polymers alone. However, performance improvements are often unrealized because of poor interfacial compatibility between the MOF and the polymer, which results in interfacial defects. From a practical perspective, strategies are needed to address these defects so that MMMs can be deployed in real-world separation processes. From a fundamental perspective, strategies are needed to reliably form defect-free MMMs so that transport models can be applied to estimate pure MOF property sets, thereby enabling the development of robust structure-property relationships. To address these interfacial challenges, we have developed a method to surface-functionalize a UiO-66-NH2MOF with a nanoscopic shell of covalently tethered 4,4'-(hexafluoroisopropylidene)diphthalic anhydride-Durene oligomers. When combined with a high-molecular-weight polymer of identical chemical structure to that of the imide-functional MOF surface, defect-free MMMs with uniform particle dispersions can be formed. With this technique, both permeabilities and selectivities of select gases in the MMMs were improved at loadings ranging from 5 to 40 wt %. At a 40 wt % loading, CO2 permeability and CO2/CH4 selectivity were enhanced by 48 and 15%, respectively. Additionally, pure MOF permeabilities for H2, N2, O2, CH4, and CO2 were predicted by the Maxwell model.
Entities:
Keywords:
gas separations; metal−organic frameworks; mixed-matrix membranes; polyimides; postsynthetic modification
Membrane separations have
been identified as promising alternatives to traditional unit operations.[1,2] In particular, membranes have several potential advantages such
as reduced energy consumption, compact module size, low capital investment,
stability at high pressures, and operational simplicity (i.e., no
moving parts).[3] Several classes of polymers
have been commercialized for a suite of gas separation application;[1] however, conventional polymeric membranes are
limited by a trade-off between permeability and selectivity. Polymers
with higher permeability generally have lower selectivity and vice
versa.[4] This trade-off was first quantified
for a large database of polymers by Robeson in 1991[5] and more recently updated in 2008.[6] Tremendous efforts have been undertaken to develop membranes that
can surpass the upper bound through the synthesis of new polymers,[7,8] post-treatment of polymeric films by thermal annealing near the
glass-transition temperature,[9] and combining
organic or inorganic fillers with polymers to produce mixed-matrix
membranes (MMMs).[10] Among these techniques,
the development of MMMs has attracted significant attention because
of the versatility this approach offers to combine high-performance
but difficult-to-process fillers with a variety of processable polymers.In general, MMMs are prepared by dispersing fillers, such asmetal–organic
framework (MOFs), zeolites, carbon molecular sieves, etc., into a
continuous organic polymer phase. By combining these materials, MMMs
can potentially have permeability and selectivity property sets that
surpass those of the pure polymer. Among the various types of inorganic
fillers considered in the literature, MOFs are a relatively new class
of materials that have been rapidly growing in interest because of
their enormous internal surface areas and micropores that are often
sized for gas separations.[11,12] The chemical and physical
structures of MOFs can be tuned with relative synthetic ease to target
the separation of molecules based on their size, shape, and chemical
composition. Despite these many potential benefits, an unsolved challenge
is identifying methods to improve the interfacial compatibility between
the MOF and polymer to prevent the formation of nonselective defects,
which leads to a deterioration of gas selectivity.[13]To address this interfacial challenge, researchers
have focused extensive efforts on developing techniques such as thermal
annealing,[9] priming casting,[14] surface modification of filler particles,[15] reducing the size of the fillers,[16] in situ synthesis of MOF particles in an already-cast
porous polymeric membrane,[17] in situ polymerization
of the polymeric matrix in the presence of the already-synthesized
MOF particles,[18] and in situ modification
of MOFs in MMMs.[19] This report focuses
on the formation of MMMs using an amine-functionalized zirconium-based
MOF known asUiO-66-NH2, which has been shown to have beneficial
separation performance for CO2-based separations.[20] The following select examples demonstrate a
few successful UiO-66-NH2 modifications or polymer modifications
that have resulted in improved interfacial compatibility.Molavi
et al. demonstrated that an improvement in both permeability and selectivity
in CO2/CH4 separation can be achieved by grafting
either poly(methyl methacrylate) (PMMA) or glycidyl methacrylate (GMA)
from UiO-66-NH2,[21,22] which forms an interfacial
layer on the MOF that is compatible with a pure PMMApolymer matrix
due to enhanced interfacial compatibility. Huang et al. observed similar
results when they modify UiO-66-NH2 with imidazole-2-carbaldehyde.
A concomitant increase in both permeability and selectivity resulted
when the modified MOF was added into Matrimid.[23] Venna et al. showed that UiO-66-NH2 can be functionalized
by molecules with acetyl groups to seal off the interfacial defects,
thus improving the selectivity of MMMs.[24] In contrast to modifying the MOF particles, the polymer matrices
can likewise be modified to improve compatibility. Wang et al. demonstrated
that PIM-1 can be functionalized to induce hydrogen bonds with MOF
fillers, thereby improving interfacial contact.[26] Another approach is in situ polymerization. Kaliaguine
and co-workers reacted PIM-1 monomers with UiO-66-NH2 to
form covalently tethered hybrid MMM systems.[18] Interestingly, the authors performed this in situ polymer–MOF
polymerization using stoichiometric equivalents of PIM-1 monomers
without regard to the molar contribution of surface amine functionality
in UiO-66-NH2. Considering that PIM-1 is formed through
a step polymerization reaction, the extra amine functionality from
UiO-66-NH2 would necessarily result in a stoichiometric
imbalance, and such imbalances often preclude the formation of high-molecular-weight
polymers needed to form films. Therefore, although films can be formed
via direct in situ polymerization, scaling such reactions to form
MMMs with varying degrees of accessible amine functionality is expected
to remain a challenge, especially for targeting the formation of MMMs
with high MOF loadings.Given these challenges, this study presents
an alternative method to form defect-free MMMs with UiO-66-NH2, as illustrated in Scheme . Amine groups on the surface of UiO-66-NH2 nanoparticles are imidized to form a covalently tethered imide layer
on the particles. Next, these imide-functional particles are dispersed
in a high-molecular-weight polyimide of identical chemistry to that
of the functionalized surface, enabling the reproducible formation
of defect-free MMMs with loadings up to 40 wt %.
Scheme 1
Steps Outlining Approach
of Postsynthetic Modification of UiO-66-NH2 and Formation
of MMMs
The MOF used in this study
was UiO-66-NH2 because of its high thermal and chemical
stabilities, as well as its strong affinity toward CO2 over
other gases such asCH4 and N2.[25] UiO-66-NH2 is also a good candidate for postsynthetic
modification (PSM) reactions due to the presence of the −NH2-functional group that can be used as a reactive nucleophile.
The polyimide, 6FDA–Durene, which is formed from 2,3,5,6-tetramethyl-1,4-phenylenediamine
(Durene diamine) and 4,4′-(hexafluoroisopropylidene)diphthalic
anhydride (6FDA), was chosen as the polymer matrix due to its high
thermal stability and high glass-transition temperature, as well as
its intrinsic CO2/CH4 separation performance.[28] Similar to the Durene diamine monomer, UiO-66-NH2 contains accessible amine groups, which should likewise react
with dianhydrides to form polyimide linkages. Oligomers of 6FDA–Durene
with dianhydride end groups were synthesized by stoichiometric imbalance
to form telechelic imide oligomers with molecular weights of approximately
3700 g mol–1. Oligomers of this molecular weight
are too large to diffuse into the MOF pores, thereby preserving the
internal pore chemistry and structure of UiO-66-NH2. Such
an approach enables the formation of a 6FDA–Durene polymer
interface on the MOF. It was observed that after the reaction, modified
MOF particles could be uniformly dispersed in 6FDA–Durene polymers
without interfacial defects. With this technique, both permeability
and selectivity of MMMs improved monotonically with increased loadings
for select gases and gas pairs up to loadings of 40 wt %.
Experimental/Theory
Materials
Zirconium(IV) chloride (ZrCl4, >99.5%), 2-aminoterephthalic
acid (99%), 1-methyl-2-pyrrolidinone (NMP, 99.5%), acetic anhydride
(>98%), 1,4-dichlorobenzene (>99%), and acetic acid (>99.7%)
were purchased from Sigma-Aldrich and used as received. Chloroform
(>99.8%) and N,N-dimethylformamide
(DMF, >99.8%) were purchased from VWR and used as received. The
monomer, 2,3,5,6-tetramethyl-1,4-phenylenediamine (Durene diamine,
>98%), was purchased from TCI Co. and purified through methanol
recrystallization before use. The monomer, 4,4′-(hexafluoroisopropylidene)diphthalic
anhydride (6FDA, >99%), was purchased from Sigma-Aldrich and purified
through vacuum sublimation at around 235 °C before use. High-molecular-weight
6FDA–Durene polymers (Mn = 230
kDa) were purchased from Akron Polymer Systems and used as received.
Preparation of 6FDA–Durene Oligomers
6FDA–Durene oligomers were synthesized using a modified procedure
based on a 6FDA–Durene polymer synthesis method reported earlier
by Chung and co-worker.[29] Reactions were
carried out in three-necked flasks with overhead mechanical stirrers
attached in the presence of a flowing N2 (Airgas UHP grade,
purity >99.999%), which was treated with a Drierite drying column
first to remove moisture. The monomer, 6FDA (6.277 g, 14.137 mmol,
7 mol % excess of dianhydride), was fully dissolved in 20 mL of NMP
while rapidly stirring for approximately 30 min, after which the Durene
diamine (2.167 g, 13.213 mmol) was added to the reaction solution.
The mixture was then stirred overnight at room temperature for 24
h to form a poly(amic acid). Acetic anhydride (4.526 mL, 52.854 mmol)
and pyridine (3.856 mL, 52.854 mmol) were added subsequently, and
the reaction solution was stirred overnight to convert the poly(amic
acid) into a polyimide. The imide oligomers were precipitated by pouring
the reaction mixture slowly into methanol that was stirring in a blender.
Oligomers were collected by vacuum filtration, after which they were
redissolved in chloroform, reprecipitated in methanol, and filtered
by vacuum filtration. Oligomers were then washed in fresh methanol
for three consecutive days and filtered by vacuum filtration at the
end of each day. The final product was dried in a vacuum oven at 150 °C
and stored for future use.
Preparation of UiO-66-NH2 Nanoparticles
UiO-66-NH2 nanoparticles
were synthesized by a modified procedure based on a method reported
by Farha and co-workers.[30] ZrCl4 (0.032 g, 0.1373 mmol) was dissolved in 20 mL of DMF in a 50 mL
Teflon-lined, stainless steel autoclave. Next, 2-aminoterephthalic
acid (0.040 g, 0.1373 mmol) was added and fully dissolved. Acetic
acid (0.06 mL, 8.238 mmol, 60 equiv to ZrCl4) was added
into the solution while stirring until all components were fully mixed.
The autoclave was then sealed and placed in an oven at 100 °C
for 24 h. The precipitate was isolated by centrifugation (rpm = 12 000,
15 min), washed three times with 15 mL DMF, and then washed three
times with 15 mL methanol. The obtained solid was dried in the vacuum
oven at 150 °C overnight before characterization.
Preparation of Oligomer-Coated MOF Particles
UiO-66-NH2 (0.07 g, ∼0.25 mmol total −NH2-functional
groups) was dispersed in 5 mL of NMP by sonication. In a separate
container, the 6FDA–Durene oligomer (0.625 g, ∼0.25
mmol dianhydride-functional group) was dissolved in 5 mL of NMP before
mixing the oligomer with the MOF suspension. Because only a small
portion of amine groups in the UiO-66-NH2MOF are accessible
for surface reactions, the dianhydride-functionalized oligomer was
effectively added in large excess. The mixture was sonicated indirectly
in a water bath for 1 h and then stirred for 3 days at room temperature
to form poly(amic acid) linkages. An azeotropic agent, 1,4-dichlorobenzene
(30 mL), was then added, and the mixture was heated to 180 °C
and stirred overnight to convert the poly(amic acid) to polyimide
linkages through a thermal imidization reaction. The yellow suspension
was isolated from the solution by centrifugation and washed with 15
mL of fresh NMP three times to remove any unreacted oligomer. The
same washing procedure was repeated using chloroform three times to
suspend the oligomer-coated UiO-66-NH2 in chloroform for
film casting.
Film Casting
Films
were formed via a widely reported solution-casting technique.[29] Filler suspensions (oligomer-coated UiO-66-NH2 in chloroform) were mixed with 6FDA–Durene polymer
solutions in chloroform at specific ratios to make 2 wt/vol % casting
solutions. To ensure uniform dispersion, suspensions were sonicated
directly using a probe sonicator for 1 min and then sonicated indirectly
using a water bath sonicator for 1 h. Suspensions were then stirred
for 1 h. This process was repeated three times. Afterwards, suspensions
were stirred overnight at room temperature before casting. Next, suspensions
were poured into flat-bottomed glass Petri dishes and covered by glass
plates to prevent contamination from dust and to control the evaporation
rate. Solutions were left for 24 h at ambient temperature and pressure
to form freestanding films. Films were carefully peeled from the glass
dish with the assistance of deionized H2O. To remove the
solvent, films were dried in a fume hood for 24 h and then dried under
a dynamic vacuum in a vacuum oven overnight at 60 °C. Finally,
the residual solvent was removed by drying films in a vacuum oven
at 150 °C overnight.
Characterization
The chemical structure of the 6FDA–Durene oligomer was confirmed
by a Varian Mercury 300 nuclear magnetic resonance (NMR) spectrometer.
The glass-transition temperature (Tg)
and thermal stability of the 6FDA–Durene oligomer were evaluated
using a TA Instruments differential scanning calorimeter (DSC) 250
and thermogravimetric analyzer (TGA) 550, respectively. The morphology
of the UiO-66-NH2 and PSM–MOF was investigated using
an FEI Tecnai multipurpose transmission electron microscope (TEM).
The chemical structure of the MOF particles before and after PSM was
evaluated in the range of 400–4000 cm–1 on
a Thermo Fisher FTIR6700 Fourier transform infrared (FTIR) spectrometer
in transmission mode. The covalent linkage between UiO-66-NH2 and oligomers was characterized using a 500 MHz Varian Inova-500 1H NMR after MOF digestion in dimethyl sulfoxide/hydrofluoric
(aq.) solution. The cross-sectional morphologies of all films were
observed on a Zeiss Merlin high-resolution scanning electron microscope
(SEM) after fracturing films under liquid nitrogen. The crystallinity
of the MOF particles in pure form and in mixed-matrix membrane films
was examined by a Rigaku Smartlab multipurpose X-ray diffractometer
(XRD) in the 2θ region from 5 to 40°. Nitrogen adsorption
isotherms were obtained with a Micromeritics 3Flex system to determine
the Brunauer–Emmett–Teller (BET) surface areas of nanoparticles.
Viscoelastic behavior of MMMs was characterized with a Q800 dynamic
mechanical analyzer (DMA) from TA Instruments using a 3 °C/min
ramp rate, an applied frequency of 1 Hz, and a constant amplitude
of 15 μm, in accordance with the parameters considered in an
earlier study.[31]
Pure-Gas
Permeation Tests
An automated, constant-volume/variable-pressure
system from Maxwell Robotics was used to determine the pure-gas permeabilities
of H2, O2, N2, CH4, and
CO2. Film areas of approximately 15 mm2 were
cut from the as-prepared films and placed over the top of a small
hole on a circular brass-supporting disk. The edge of the film was
sealed by epoxy glue (Devcon 5 min Epoxy), leaving a small active
area of the sample exposed for permeation. The disk was then inserted
into a stainless steel permeation cell, sealed, and immersed in a
water bath with temperature controlled by an immersion circulator
(Thermo Fisher SC150L). All gases tested were ultrahigh-purity gases
purchased from Airgas. Before switching to a new permeating gas, the
entire system was dosed with approximately 1 bar of helium and then
held under a dynamic vacuum for 1 h to ensure no residual gas remained
in the tubing. In all cases, the films were tested at 35 °C for
upstream pressures varying from 1 to 40 bar except CO2,
which was tested from 1 to 50 bar. Each film was tested at least twice
to confirm reproducibility. Three films (6FDA–Durene, 10% PSM–MOFMMM, and 10% pure MOFMMM) were chosen to conduct a 5 week aging test.
These films were placed on a benchtop after the casting and thermal-annealing
step. Pure-gas permeability was measured for these membranes at the
start of each week for 5 consecutive weeks after casting.
Mixed-Gas Permeation Tests
A similar automated, constant-volume/variable-pressure
system from Maxwell Robotics was used to determine the mixed-gas permeabilities
of CH4 and CO2. An Agilent 7890B GC system was
used to analyze the gas composition of both feed and permeant streams.
The same sample support disk as that used in pure-gas permeation tests
was inserted into a sealed stainless steel permeation cell, and the
temperature was controlled by a built-in air-heating system. A gas
mixture of 50:50 CO2/CH4 was mixed upstream
of the permeation cell for a certain amount of time before the actual
permeation step until the upstream composition was stable at 50:50.
In all cases, films were tested at 35 °C for total upstream pressures
varying from 2 to 30 bar.
Maxwell Model Prediction
The Maxwell model was used to mathematically assess gas transport
in MMMs. This model was first developed to analyze dielectric properties
of a dilute conducting suspension of identical particles and later
extended to describe gas transport in MMMs based on the close analogy
between electrical conduction and gas permeation.[32] To describe gas transport in a MMM formed by a continuous
polymer matrix and dispersed filler phase, the Maxwell model is given
bywhere PMMM is the bulk permeability of the MMM, Pp is the permeability of the pure polymer, Pf is the permeability of the filler particles, and ⌀f is the volume fraction of filler particles in the MMM. The
Maxwell model was used in this study to estimate the permeability
of pure UiO-66-NH2 (i.e., Pf) based on the permeabilities of the neat polyimide films and MMMs
with low MOF loadings. Permeabilities of MMMs with high MOF loadings
were then predicted by extrapolation and compared with experimental
results. Note that the predicted permeabilities for the MOF phase
(i.e., Pf) exclude any contribution from
the oligomer shell. The volume of the oligomer shell is therefore
considered part of the bulk polymer phase (i.e., Pp). More details about the Maxwell model procedure and
volume fraction calculations of MOF fillers can be found in the Supporting Information (SI) section C.
Results and Discussion
Synthesis of the 6FDA–Durene
Oligomer
The 6FDA–Durene oligomer was synthesized
via thermal imidization. Adding a 7% excess stoichiometric imbalance
of 6FDA dianhydride to the reaction mixture resulted in both ends
of the oligomers being capped with dianhydride functionality. To confirm
its structure, the oligomer was characterized by NMR, TGA, and DSC,
as shown in Figure . The NMR results matched those reported in the literature,[28] indicating the successful preparation of the
pure 6FDA–Durene oligomer. Additionally, no protons were detected
from aryl amines, which are typically in the range of 3–4 ppm
for the Durene diamine.[33] This finding
confirmed that the telechelic oligomer was quantitatively end-capped
with dianhydrides within the resolution of NMR. The decomposition
temperature (temperature with a 5% weight loss, Td, 0.95) and glass-transition temperature were also
similar to those reported in the literature.[28] Gel permeation chromatography revealed that the number average molecular
weight was 3700 g mol–1 with a polydispersity index
(PDI) of 6.97. For ideal, high-molecular-weight step polymerizations,
PDI approaches a limiting value of 2.[34] Deviations in PDI that are higher than this theoretical prediction
are possible for functional groups characterized by unequal reactivities,
even for low-molecular-weight oligomers,[33] and it is possible that the broad PDI observed here relates to this
effect.
Figure 1
(a) NMR, (b) TGA, and (c) DSC of 6FDA–Durene oligomer. For
clarity, the dianhydride end group functionality is not included in
the chemical structure in (a). Td,0.95 in (b) is the temperature with a 5% weight loss. The DSC trace is
for the second scan.
(a) NMR, (b) TGA, and (c) DSC of 6FDA–Durene oligomer. For
clarity, the dianhydride end group functionality is not included in
the chemical structure in (a). Td,0.95 in (b) is the temperature with a 5% weight loss. The DSC trace is
for the second scan.
Synthesis
of UiO-66-NH2 Nanocrystals and PSM Reaction
The
as-synthesized UiO-66-NH2 nanoparticles had the characteristic
octahedral shape with effective diameters between 40 and 60 nm, as
confirmed by the TEM presented in Figure a,b. These sizes and dimensionalities are
similar to those reported in other studies.[26,27,30,38] Following
the PSM reaction with the imide oligomer, a thin and uniform layer
on the surface of UiO-66-NH2 crystals was formed with a
thickness of approximately 3–5 nm, as shown in Figure c. As shown in Figure d, occasionally, these PSM–MOFs
became interconnected through the covalent bridging of the telechelic
oligomer. More TEM images of oligomer-coated MOFs at a different magnification
can be found in Figure S1.
Figure 2
TEM images of (a, b)
as-synthesized and (c, d) oligomer-functionalized UiO-66-NH2 particles.
TEM images of (a, b)
as-synthesized and (c, d) oligomer-functionalized UiO-66-NH2 particles.Further characterization was required
to confirm that the oligomer physically coated the MOF and that covalent
bonds between the MOF and oligomer had indeed formed. To verify the
physical adhesion of the oligomer on the MOF, TEM–energy-dispersive
X-ray (EDX) experiments were conducted, and these results are presented
in Figure a. A quantifiable
deconvolution of elemental composition is challenging with this approach
because of the instability of UiO-66-NH2 under the electron
beam, which leads to serious thermal-induced drifting issues.[35] Nevertheless, it is clear that the PSM–MOF
contains fluorine, which is attributed to the fluorine content present
in the 6FDA–Durene oligomer but absent from that of UiO-66-NH2. As a control, TEM–EDX results of the as-synthesized
MOF are also presented in Figure a, revealing no fluorine content before the MOF–oligomer
reaction. Addition of the oligomer to the PSM–MOF is further
supported by TGA and derivative thermogravimetry (DTG) results in Figures b and S6, which shows thermal degradation at a higher
temperature for the PSM–MOF compared to that of the pure MOF.
The TGA profile for the pure oligomer, which is presented in Figure b, demonstrates the
higher thermal stability of the oligomer compared to that of the MOF.
Figure 3
(a) TEM–EDX
and (b) TGA of the as-synthesized MOF and PSM–MOF. TGA results
also include a heating profile for the pure oligomer. All three curves
were normalized based on a 100% starting weight.
(a) TEM–EDX
and (b) TGA of the as-synthesized MOF and PSM–MOF. TGA results
also include a heating profile for the pure oligomer. All three curves
were normalized based on a 100% starting weight.To verify covalent attachment between the MOF and oligomer, FTIR
was also considered. FTIR results are presented in Figure to highlight three characteristic
chemical changes expected for the MOF and oligomer reaction. After
the PSM reaction, a decrease in intensity is observed for the ν(−NH2) band centered at 3490 cm–1. This diminishing
intensity corresponds with the appearance of new bands for ν(−Ar–C=O)
centered at 1700 cm–1 and ν(−C–N)
centered at 1290 cm–1. The change in the intensity
of the abovementioned peaks suggests that certain −NH2-functional groups on the MOF were reacted to form polyimide linkages.
Furthermore, the oligomer coating could not be removed after thoroughly
washing the PSM–MOF with chloroform. Chloroform is an excellent
solvent for 6FDA–Durene but does not dissolve the MOF, indicating
that a covalent bond was formed, as any unreacted oligomer would be
removed before FTIR characterization. As a result, these intensity
changes were brought about by the covalent linkage between UiO-66-NH2 and the 6FDA–Durene oligomer, rather than simply the
physical adhesion of the oligomer on the MOF. 1H NMR after
MOF digestion in hydrofluoric acid was conducted to further evaluate
the covalent linkage between the MOF and oligomer, as shown in Figure S3. The decrease in peak intensities associated
with protons on UiO-66-NH2, as well as the downfield shift
of peaks associated with protons on the PSM–MOF, suggests a
chemical modification of the 2-amino-1,4-benzenedicarboxylate ligand
with the 6FDA–Durene oligomer. The remaining peaks associated
with UiO-66-NH2 prove that the reaction is only partial.
According to peak integration, approximately 30% conversion of all
amine-functional groups was achieved after the PSM step. This analysis
allows us to test our hypothesis of oligomer reactions happening exclusively
on the MOF surface. Under the assumption that the oligomer is unable
to penetrate deep into the UiO-66-NH2 framework, and assuming
our particles to be perfectly spherical with uniform diameters of
50 nm, a 30% conversion corresponds with a reaction penetration depth
of approximately 3 nm into the MOF core. This limited internal modification
of the MOF framework is supported by our surface area characterization
and pore size analysis, which will be discussed in greater detail
in the following paragraph.
Figure 4
FTIR comparison between the as-synthesized MOF
and the PSM–MOF for different wavenumber ranges: (a) 3600–2400
cm–1, (b) 1800–1650 cm–1, and (c) 1220–1180 cm–1. Bands of interest
are highlighted in blue.
FTIR comparison between the as-synthesized MOF
and the PSM–MOF for different wavenumber ranges: (a) 3600–2400
cm–1, (b) 1800–1650 cm–1, and (c) 1220–1180 cm–1. Bands of interest
are highlighted in blue.Following the PSM reaction,
BET surface area decreased from 980 to 750 m2 g–1 (N2 adsorption isotherms can be found in Figure S2). This decrease is attributed to the
nonporous contribution of the oligomer on the PSM–MOF particles.
Pore size distribution analysis in Figure S2 shows that, after PSM, the pore width of the smaller cavity did
not change while the effective pore volume decreased slightly, a result
consistent with the added mass from the nonporous oligomer coating.
These results further strengthen our claim that PSM does not significantly
alter the internal pore structure of UiO-66-NH2. However,
the larger cavity shows a slight decrease in the average pore width,
which may suggest that the oligomer chains protrude to a limited extent
into some of the larger pores. Assuming the PSM–MOF particles
to be perfect spheres, 50 nm in diameter for the MOF with uniform
3 nm coatings for the oligomer layer, no internal reactions, and no
pore blocking, the polymer shell would account for approximately 28%
of the PSM–MOF mass. Since the polymer is nonporous, the resulting
surface area of the PSM–MOF would be approximately 700 m2 g–1. This estimation is roughly equivalent
to our experimental findings from BET. Given these similarities between
our experimental findings and calculated changes in the surface area,
these results suggest that our PSM–MOF has an unblocked and
unreacted UiO-66-NH2 core, making it an ideal system for
studying and predicting transport properties for pure UiO-66-NH2 using models such as the Maxwell model.
Gas Transport Properties
Characterization
of PSM–MOF/6FDA–Durene MMMs
The imide-functionalized
MOF particles were dispersed into a 6FDA–Durene polymer matrix
to form MMMs for gas transport characterization. The 6FDA–Durene
polymer was chosen since it is a well-studied polyimide with good
combinations of CO2 permeability and CO2/CH4 selectivity relative to the polymer upper bound.[29,36−39] However, this polymer is highly rigid, as characterized by its glass-transition
temperature of approximately 424 °C, and forming defect-free
MMMs with polymers of limited intrinsic elasticity is notoriously
challenging.[31] As hypothesized, the oligomer
coating helped to form a uniform dispersion of oligomer–MOF
hybrid particles in the polymer solution because chloroform is an
excellent solvent for 6FDA–Durene,[40] and after the PSM reaction, both the polymer and surface of the
MOF contain the same functionality. As shown in Figure a, suspensions of the polymer and PSM–MOF
were visibly stable on the benchtop without any noticeable settling
even after 24 h, enabling a facile formation of MMMs with a uniform
MOF dispersion. One the other hand, pure MOF particles without any
modification settled down in chloroform after only a few hours.
Figure 5
(a) Pictures
of pure MOF and PSM–MOF suspensions in chloroform at 0 and
24 h after leaving suspensions on the benchtop without stirring; (b)
pictures of the neat polyimide film and MMMs with (c) 10 wt %, (d)
20 wt %, (e) 30 wt %, and (f) 40 wt % PSM–MOF as fillers.
(a) Pictures
of pure MOF and PSM–MOF suspensions in chloroform at 0 and
24 h after leaving suspensions on the benchtop without stirring; (b)
pictures of the neat polyimide film and MMMs with (c) 10 wt %, (d)
20 wt %, (e) 30 wt %, and (f) 40 wt % PSM–MOFas fillers.Neat 6FDA–Durene films and MMMs with loadings
ranging from 5 to 40 wt % were successfully cast, and all of them
had qualitative flexibility, as shown in Figure b–e. The highest MOF loading achieved
in this study was 40 wt %. Attempts to form MMMs with higher MOF loadings
were unsuccessful, since films were too brittle to be easily tested
or characterized. According to the Lewis–Nielson model, the
maximum density for close-packed uniform spheres in a lattice is 64
vol %, although this value reduces to 59 vol % for the random packing
of uniform spheres.[40] With the enhanced
interfacial compatibility brought about by the oligomer-coated surface,
the highest MOF loading achieved in this study was approximately 40
vol %. However, this loading only accounts for the MOF core and not
the oligomer coating. If the oligomer coating is also included in
the volume percent calculation, the PSM–MOFMMM contains approximately
52 vol % of dispersed PSM–MOF particles in the MMM, which is
remarkably close to the theoretical upper limit of packing for a random
sphere-packed model (see SI section C for
more details). Although the particles considered here are not completely
uniform in shape and size and are not perfectly spherical, these upper
limits to loadings are helpful metrics in assessing how closely our
MMMs are to the fundamental geometric limitations of using this approach.To investigate if MOF crystallinity was preserved after the formation
of the MMMs, XRD patterns were collected both before and after the
incorporation of the MOF into the MMMs. As shown in Figure , the pristine 6FDA–Durene
film had a broad XRD peak centered at 13°, which is a characteristic
of amorphous polymers and has been previously reported for 6FDA–Durene.[37] With increasing MOF loading, peaks corresponding
to UiO-66-NH2 grew in intensity, suggesting that MOF crystallinity
was retained during MMM formation and subsequent activation. Cross-sectional
SEM images were taken to analyze interfacial morphology and compatibility
between the MOF filler phase and the polymer phase. Compared to unmodified
UiO-66-NH2, which has significant MOF aggregation and interfacial
void defects when formed into MMMs (cf., Figure S4), the PSM–MOF had significantly better interfacial
properties and uniform particle distributions in their MMMs, as presented
in Figure . Aggregation
and interfacial void spaces were much less prominent, indicating a
better affinity between the polymer phase and oligomer-functionalized
MOF particles.
Figure 6
XRD of neat polyimide film, pure MOF particles (synthesized
and simulated), and MMMs with different weight percents of PSM–MOF
loading.
Figure 7
Cross-sectional SEM images of MMMs with PSM–MOF
loadings of (a) 10 wt %, (b) 20 wt %, (c) 30 wt %, and (d) 40 wt %.
XRD of neat polyimide film, pure MOF particles (synthesized
and simulated), and MMMs with different weight percents of PSM–MOF
loading.Cross-sectional SEM images of MMMs with PSM–MOF
loadings of (a) 10 wt %, (b) 20 wt %, (c) 30 wt %, and (d) 40 wt %.
Pure-Gas Permeation Tests
To clearly elucidate the effect PSM–MOF fillers have on
polymer–MOF interfacial interactions, the separation performance
of the pristine 6FDA–Durene film and MMMs with various weight
loadings was tested for pure-gas permeation at 1 bar and 35 °C.
Permeabilities of all gases considered (i.e., H2, N2, O2, CH4, and CO2) increased
with increasing PSM–MOF loading, and the largest relative increase
occurred for CO2. Table summarizes the pure-gas permeabilities of these five
gases at different filler loadings. A concomitant increase in permeability
and selectivity suggests that all samples contained minimal defects,
which typically results in a decreased selectivity at higher filler
loadings,[2,24,25,41] as shown by the pure MOFMMM data in Figure . This finding is attributed
to the improved interfacial interaction between the polymer phase
and the oligomer-functionalized MOF particles.
Table 1
Tabulated Pure-Gas Permeation Results for the Neat
Polyimide and MMMs with Various PSM–MOF Loadingsa
permeability (Barrer)
selectivity
loading (wt %)
CH4
N2
O2
H2
CO2
CO2/CH4
CO2/N2
H2/CH4
0%
83 ± 3
86 ± 3
218 ± 7
820 ± 20
1280 ± 40
15.4 ± 0.4
14.8 ± 0.4
9.8 ± 0.3
2.5%
84 ± 3
86 ± 3
222 ± 7
840 ± 30
1310 ± 40
15.7 ± 0.4
15.5 ± 0.4
10.0 ± 0.3
5%
84 ± 3
86 ± 3
227 ± 7
860 ± 30
1340 ± 40
15.9 ± 0.4
15.5 ± 0.4
10.2 ± 0.3
7.5%
85 ± 3
87 ± 3
231 ± 7
880 ± 30
1370 ± 40
16.0 ± 0.4
15.7 ± 0.4
10.3 ± 0.3
10%
86 ± 3
87 ± 3
240 ± 7
890 ± 30
1400 ± 40
16.2 ± 0.4
16.0 ± 0.4
10.4 ± 0.3
15%
90 ± 3
92 ± 3
249 ± 7
940 ± 30
1470 ± 40
16.4 ± 0.4
16.0 ± 0.4
10.4 ± 0.3
20%
94 ± 3
97 ± 3
259 ± 8
980 ± 30
1540 ± 40
16.5 ± 0.5
15.9 ± 0.4
10.5 ± 0.3
25%
98 ± 3
103 ± 3
270 ± 9
1040 ± 30
1640 ± 50
16.7 ± 0.5
15.9 ± 0.4
10.6 ± 0.3
30%
100 ± 3
106 ± 3
281 ± 9
1070 ± 30
1710 ± 50
17.1 ± 0.5
16.1 ± 0.4
10.7 ± 0.3
35%
104 ± 3
108 ± 3
300 ± 10
1150 ± 40
1810 ± 60
17.5 ± 0.5
16.8 ± 0.5
11.1 ± 0.3
40%
107 ± 3
109 ± 3
310 ± 10
1180 ± 40
1890 ± 60
17.7 ± 0.5
17.4 ± 0.5
11.1 ± 0.3
Selectivities are included for CO2/CH4, CO2/N2, and H2/CH4 separations.
Figure 8
(a) CO2/CH4 and (b) CO2/N2 upper-bound plots (black
circle: experimental data for 6FDA–Durene; blue circles: experimental
data for PSM–MOF MMMs; pink stars: Maxwell model prediction;
red circles: pure MOF MMMs).
(a) CO2/CH4 and (b) CO2/N2 upper-bound plots (black
circle: experimental data for 6FDA–Durene; blue circles: experimental
data for PSM–MOFMMMs; pink stars: Maxwell model prediction;
red circles: pure MOFMMMs).Selectivities are included for CO2/CH4, CO2/N2, and H2/CH4 separations.In Table , all uncertainties
were calculated based on error propagation from individual samples.[45] Propagation of error analysis yields instrumental
uncertainties instead of statistical uncertainties. We anticipate
that such instrumental uncertainties (e.g., transducer errors, film
thickness measurement, etc.) would be consistent across multiple samples
because the same transducers and micrometers were used each time.
Additionally, sample-to-sample uncertainties were estimated by preparing
and testing at least two films for each scenario, and the results
can be found in SI Section B.The
incorporation of UiO-66-NH2 leads to faster permeation
of all gas molecules compared to permeation in the neat polyimide
due to the introduction of large permanent pores from the MMM filler.
Such features provide lower mass transfer resistance to molecular
diffusion and are therefore expected to increase the effective diffusion
rates of all gases relative to diffusion rates in the pure polymer.[10] This diffusion enhancement effect is more pronounced
for smaller molecules.[54] Thus, a larger
diffusion selectivity can be expected for gas pairs involving gas
molecules of very different kinetic diameters such asH2 and CH4. Comparing the 40 wt % PSM–MOFMMM to
the pristine polyimide film, there is an enhancement of 44% in H2 permeability and 12% in H2/CH4 selectivity.Moreover, the high internal surface area of UiO-66-NH2 is expected to favor the adsorption of polarizable gases such asCO2. Therefore, for CO2 separations, both diffusion
and sorption contributions to transport are expected to bolster selectivity
as long as the energetics of sorption do not hinder diffusion.[42] Furthermore, the −NH2 linker
increases the CO2 selectivity of MMMs through a dipole–quadrupole
interaction that exists with CO2 but is not present with
the other gases considered.[43] With the
presence of acetic acid being used as a modulator during the MOF synthesis,
it is known that missing linker defects are possible,[20] and such defects change the coordination environment in
the MOF structure, potentially exposing unsaturated metal sites to
the internal pore structure. While not quantified in this study, these
sites can further increase CO2 adsorption, resulting in
a higher CO2 selectivity over CH4 or N2 compared to defect-free UiO-66-NH2.[44] Sorption isotherms of CO2 and CH4 for various types of films were collected, and the data can be found
in Figure S9. It was shown that the incorporation
of UiO-66-NH2as fillers enhanced CO2 solubility,
as well asCO2/CH4 sorption selectivity, and
a larger increase was observed for higher MOF loadings.In this
study, the best-performing film for CO2/CH4 separation
was the 40 wt % PSM–MOF–MMM, which enhanced the CO2 permeability and CO2/CH4 selectivity
by 48 and 15%, respectively, at 1 bar and 35 °C. To prove that
the change in transport performance is due to the modified MOF fillers
rather than the oligomer itself, oligomers were dispersed directly
into the polymers without being covalently attached to the MOF. Permeation
tests show that the results are identical to those found for the pure
polymers. This finding matches theoretical expectations, since 6FDA–Durene,
which is formed through step polymerization, already contains significant
amounts of short-chain oligomers within its as-synthesized polydispersity.[34]
Maxwell Model Prediction
The Maxwell model was used to predict permeabilities in the pure
MOF, as well as composite membrane separation performance based on
experimental data. This model was originally developed for dielectric
systems and then applied to MMMs for gas separations.[46] As a general guideline, the model is commonly used to predict
permeability in the pure filler if defect-free MMMs can be formed
with filler loadings that are characteristic of dilute mixtures without
filler–filler interactions (i.e., filler loadings below approximately
20 vol %).[47] In this study, since defect-free
MMMs can be formed with MOFs containing polymer surface coatings that
have high loadings up to approximately 40 wt %, it was hypothesized
that the application of the Maxwell model could be extended to higher-loading
regimes than are typically considered and would still provide accurate
predictions of permeability.To assess this hypothesis, experimental
data at low loadings (below 20 wt %) were first used to calculate
the pure MOF permeability for each gas. These values were then used
together with the pure polymer permeability to predict MMM permeabilities
at all loadings. Results are presented in Figure for CO2/CH4 and CO2/N2 separations. Pure MOF permeability data calculated
from this study are tabulated in Table . For CO2/CH4 separation, the
Maxwell model provides an accurate prediction of gas permeabilities
within the error bars of all experimental data points presented in Figure a. The predication
of CO2/N2 performance shown in Figure b had a small deviation for
loadings above 20 wt %, but the overall trend was similar to that
of CO2/CH4. The exact origins behind this deviation
are still unknown; however, a potential explanation could relate to
nonidealities in the physical oligomer packing morphology created
from oligomer–oligomer contact points between functional MOF
particles at the point of particle percolation. In this loading regime,
oligomer chain entanglement may be inefficient, leading to a lower-localized
6FDA–Durene density within the interfacial layer and, therefore,
a corresponding increase in permeabilities and reduced selectivities
from hindered chain packing. As noted by the deviation in the Maxwell
model fit at higher loadings for CO2/N2 compared
to those for CO2/CH4 separations, the subtle
difference in the molecular size of CH4 and N2 may indicate that the length scale of this nonideal packing structure
is on the same length scale as that of CH4 and N2 probe molecules. However, this hypothesis is highly speculative
and requires additional spectroscopic analysis and characterization
experiments for validation. We therefore refrain from further interpretation.
The Maxwell model predictions of other gas pairs such asH2/CH4 and H2/O2 are shown in Figure S5 for reference.
Table 2
Tabulated
Gas Permeabilities in the Pure MOF Calculated from Experimental Results
of Pristine 6FDA–Durene and MMMs
gas
calculated permeability in pure UiO-66-NH2 (Barrer)
CO2
3515
H2
3450
O2
863
N2
173
CH4
161
Finally, a broader comparison with literature data
on pure-gas CO2/CH4 separations for other PSM-UiO-66-NH2MMMs is presented in Figure . Tabulated values of the permeability and selectivity
for these references can be found in Table S1. In general, the most permeable samples are formed from highly permeable
polymer matrices such asPIM-1. Jin and co-workers showed that by
using partially −NH2-functionalized PIM-1as the
polymer matrix, CO2 permeability can be as high as 8126
Barrer at 30 wt % UiO-66-NH2 loading, and increased hydrogen
bonding between NH2-PIM-1 and UiO-66-NH2 prevents
a significant drop in selectivity: CO2/CH4 selectivity
decreased from 24 to 18.3.[26] Later, Kaliaguine
et al. showed that by in situ polymerization of PIM-1 monomers and
UiO-66-NH2, a standalone film could be formed from the
reaction mixture, and the CO2 permeability reached 15 815
Barrer with a CO2/CH4 selectivity of 19.1.[18] Even though the permeability from this approach
is among the highest reported in the open literature for UiO-66-based
MMMs, it may be challenging to control the stoichiometry needed to
consistently synthesize a high-molecular-weight PIM-1 phase needed
to form strong and ductile films.
Figure 9
CO2/CH4 separation
performance for UiO-66-NH2-based MMMs[18,26,48,49] (blue circles:
experimental data from this work; pink stars: Maxwell model prediction
from this work; blue squares: data from the literature).
CO2/CH4 separation
performance for UiO-66-NH2-based MMMs[18,26,48,49] (blue circles:
experimental data from this work; pink stars: Maxwell model prediction
from this work; blue squares: data from the literature).In addition to pure UiO-66-NH2 MOFs, transport
data from a variety of pore-functionalized UiO-66-NH2 MOFs
are also presented in Figure . By functionalizing the amine, smaller pore apertures and
therefore improved selectivity can be accessed. Molecules reactive
to amines, such as4-aminobenzoic acid (ABA), have been used for this
type of approach. Vankelecom and co-workers showed that fillers composed
of ABA-functionalized UiO-66-NH2 in Matrimid resulted in
a MMM with a CO2/CH4 selectivity of 47.7.[48] Similar to the study considered here, Qiao and
co-workers functionalized a UiO-66-NH2 surface with poly(ethylene
glycol) methacrylate (PEGMA), and after dispersing the functionalized
particles in Pebax 2533, CO2/N2 selectivity
increased to 56 at a loading of 40 wt %.[49]If trend lines were drawn for these four literature approaches,
as well as for our data with increasing UiO-66-NH2 loading,
they all should converge to a single data point representative of
the property set of pure UiO-66-NH2 on the upper-bound
plot. However, since only a single MOF loading was reported for each
of these literature studies, a cross comparison to validate our pure
MOF permeability calculations from the Maxwell model prediction could
not be achieved. Indeed, more research at forming defect-free MMMs
is required to assess the true theoretical limits in transport for
a variety of MOF materials.
Pressure
Effects on Permeability and Plasticization Behavior
A variety
of challenges must be considered when deploying membranes for industrial
gas separations, such as separation performance in the presence of
plasticizing gases like CO2 at various pressures.[50] Therefore, to better understand the stability
of the MMMs considered in this study, pressure effects on pure-gas
permeability were investigated, and results for the neat polyimide
and 40 wt % PSM–MOFMMM are presented in Figure a,b, respectively. For gases
other than CO2, permeation tests were conducted with pressures
between 1 and 40 bar. To study the effect of CO2-induced
plasticization, CO2 permeation tests were conducted with
increasing pressures from 1 to 50 bar followed by depressurization
from 50 to 1 bar. Finally, the same pressure ramp was tested again
with increasing pressures from 1 to 50 bar. Permeabilities for all
gases decreased initially with increasing pressure, consistent with
a combination of dual-mode and Langmuir adsorption-type effects.[51] However, permeability increased at higher pressures
for CO2, which is consistent with CO2-induced
plasticization.[50]
Figure 10
Permeation at different
pressures and 35 °C for (a) the neat polyimide and (b) the 40
wt % PSM–MOF MMM (solid circles: pressurization data; empty
circles: depressurization data for CO2; solid squares:
repressurization data for CO2).
Permeation at different
pressures and 35 °C for (a) the neat polyimide and (b) the 40
wt % PSM–MOFMMM (solid circles: pressurization data; empty
circles: depressurization data for CO2; solid squares:
repressurization data for CO2).To more carefully investigate the role of the PSM modification on
plasticization stability, the CO2 pressure response is
considered in greater detail in Figure . For the neat polyimide, a plasticization
pressure point was observed at approximately 10 bar. This response,
whereby permeability increases with increasing pressure, is indicative
of sufficient CO2 sorption needed to swell the polymer
matrix to increase free volume and therefore increase permeability.[9] Despite the higher CO2 capacity of
UiO-66-NH2 compared to that of 6FDA–Durene, the
plasticization pressure response for the MMMs was significantly mitigated
upon the addition of pure UiO-66-NH2 and PSM-UiO-66-NH2 fillers. For the pure MOF sample with 15 wt % filler, the
plasticization pressure point did not significantly shift from that
of the pure polymer. However, the increase in permeability for each
successive data point after 10 bar was less than that observed for
the pure polymer, indicating a slower rate of cooperative polymer
chain relaxation for the polymer phase in the composite relative to
that of the bulk polymer.[52] The pure MOF
particles have −NH2 surface functionalization, which
forms hydrogen-bonding interactions with the −C=O and
−NH2 groups in the 6FDA–Durene polymer.[28] These secondary forces restrict polymer chain
mobility, acting effectively as weak physical cross-links that can
decrease the rate of polymer swelling and therefore endow MMMs with
plasticization resistance.[51] Similar phenomena
have been observed by Shariff and co-workers when they found improved
plasticization resistance in MMMs based on zeolite T and a 6FDA–Durene
polyimide due to improved interfacial interactions.[53]
Figure 11
CO2 plasticization isotherms at 35 °C
for the neat polyimide and MMMs with various types and loadings of
fillers. Permeability is normalized to the data collected at approximately
1 bar. Plasticization pressure points of 10 and 20 bar are indicated
for the neat polyimide and 40 wt % PSM–MOF MMM.
CO2 plasticization isotherms at 35 °C
for the neat polyimide and MMMs with various types and loadings of
fillers. Permeability is normalized to the data collected at approximately
1 bar. Plasticization pressure points of 10 and 20 bar are indicated
for the neat polyimide and 40 wt % PSM–MOFMMM.Interestingly, the surface functionalization had an effect
on the plasticization response for the MMMs. With the PSM–MOFas the filler, higher plasticization pressures and significant reductions
in the after-plasticization change in permeability were observed for
the imide-functionalized MOF compared to that of the unfunctionalized
MOF. For example, at 15 wt %, the PSM–MOFMMM had a plasticization
pressure point of approximately 15 bar compared to approximately 10
bar for the pure MOFMMM. Additionally, the permeability change after
the plasticization pressure was consistently lower for the PSM–MOFMMM compared to that of the pure MOFMMM. Considering that surface
functionalization eliminates interfacial imide–aminehydrogen-bonding
effects, the origins behind the increased stability of the polymer
phase to CO2 for the PSM–MOF required further investigation.
Therefore, DMA experiments were considered for MMMs formed with 15
wt % of pure UiO-66-NH2 and 15 wt % of PSM-UiO-66-NH2. The tan delta comparison is presented in Figure . The PSM–MOFMMM has
a greater intensity for its tan delta response than the pure MOFMMM,
which indicates that the PSM reaction induces stronger viscous contributions
relative to elastic contributions for the mechanical response near
the glass transition.[54] As a result, polymer
chains in PSM–MOFMMMs are expected to be less mobile, leading
to improved resistance toward swelling caused by CO2 sorption.
Such a result indicates that the combined contributions of weak intermolecular
dispersion forces between the imide-functional surface of the MOF
and the high-molecular-weight polymer matrix are greater than that
of single hydrogen-bonding contact points characteristic for −C=O
and −NH2. Therefore, a reduced plasticization response
can be expected for MMMs formed from PSM–MOFs compared to those
formed from pure MOFs. Shifts to higher plasticization pressure points
and a reduced pressure dependence on permeability after the plasticization
pressure point was monotonic with increasing PSM–MOF loading,
as shown by the data points for the 25 and 40 wt %-loaded samples
in Figure .
Figure 12
DMA analysis
showing tan delta (viscous response/elastic response) as a function
of temperature for the PSM–MOF MMM and Pure-MOF MMM. Both films
have a 15 wt % MOF loading.
DMA analysis
showing tan delta (viscous response/elastic response) as a function
of temperature for the PSM–MOFMMM and Pure-MOF MMM. Both films
have a 15 wt % MOF loading.
Mixed-Gas Permeation Tests and Physical Aging
To validate this technique’s potential in real industrial
application such as natural gas upgrading, a 50:50 CO2/CH4 mixed-gas permeation test was conducted on the best-performing
40% PSM–MOFMMM, as well as the pure 6FDA–Durene film. Table and Figure summarize the result of this
mixed-gas permeation test. In 50:50 CO2/CH4 mixed-gas
permeation test, the selectivity of both films increased as compared
to that of pure-gas data. When CO2 and CH4 are
permeating together through the film, there is competitive sorption
effect between CO2 and CH4. More sorbing sites
inside the film were occupied by CO2 due to greater solubility,
resulting in lower CH4 permeability. CO2 permeability
decreased due to fewer available sorbing sites but the percentage
decrease was smaller than that of CH4. A more direct comparison
was made between mixed-gas results of 6FDA–Durene and 40% PSM–MOFMMM. Due to enhanced diffusion through MOF porosity and sorption interaction
between CO2- and −NH2-functional groups,
mixed-gas permeability and selectivity for the 40% PSM–MOFMMM increased by 36.8 and 13.5% at 1 bar partial pressure, respectively,
as compared to pure 6FDA–Durene film. At a total pressure of
20 bar where the CO2 partial pressure was at 10 bar, the
plasticization pressure of the 6FDA–Durene, a significant
reduction in selectivity was observed for 6FDA–Durene film,
whereas the 40% PSM–MOFMMM retained its high selectivity,
proving that the addition of PSM–MOFas fillers increased the
plasticization resistance of the MMM. At a partial pressure of 10
bar, sorbed CO2 molecules swell the polymer chains in pure
6FDA–Durene film, leading to larger free volume and allowing
more CH4 to pass. Due to its larger size, CH4 was more significantly influenced due to this increase in free
volume, and, as a result, perm-selectivity decreased to 12.9. When
the partial pressure increased to 15 bar, more plasticization occurred
with the 6FDA–Durene film and a large increase in CH4 permeability was observed, leading to a drastic decrease of CO2/CH4 selectivity to 8.1. In contrast, the 40% PSM–MOFMMM still retained its selectivity. The plasticization phenomenon
is more directly reflected by the sudden change in trend between 10
and 15 bar for 6FDA–Durene in Figure .
Table 3
Tabulated Mixed-Gas Permeation Results for 0 and 40%
PSM–MOF MMM at 35 °C
total pressure
2 bar
10 bar
20 bar
30 bar
permeability
(Barrer)
selectivity
permeability (Barrer)
selectivity
permeability (Barrer)
selectivity
permeability (Barrer)
selectivity
loading (wt %)
CH4
CO2
CO2/CH4
CH4
CO2
CO2/CH4
CH4
CO2
CO2/CH4
CO2
CH4
CO2/CH4
0%
70
1180
17.0
63
990
15.7
63
810
12.9
870
107
8.1
40%
84
1610
19.3
72
1380
19.1
61
1090
17.8
930
56
16.5
Figure 13
Mixed-gas test results on CO2/CH4 upper-bound plot (blue circle: pure-gas data for 6FDA–Durene;
pink star: pure-gas data for 40% PSM–MOF MMM; purple stars:
mixed-gas data for 40% PSM–MOF MMM; green circles: mixed-gas
data for 6FDA–Durene).
Mixed-gas test results on CO2/CH4 upper-bound plot (blue circle: pure-gas data for 6FDA–Durene;
pink star: pure-gas data for 40% PSM–MOFMMM; purple stars:
mixed-gas data for 40% PSM–MOFMMM; green circles: mixed-gas
data for 6FDA–Durene).Physical aging is another
important consideration industrially. Polymer chains in a nonideal
entangled structure after casting slowly rearrange into their
ideal packing state over time.[44] It was
hypothesized that the insertion of PSM–MOF fillers would increase
resistance to physical aging. A 1 month physical aging experiment
was performed on 6FDA–Durene, 10% Pure-MOF MMM, and 10% PSM–MOFMMM by measuring pure-gas permeability at the start of each week for
5 consecutive weeks. As shown in Figure S10, the addition of MOF fillers suppressed physical aging as reflected
by the normalized helium permeability over time. MOF insertion disrupts
the packing structure of polymer chains and hinders the process of
polymer chain rearrangement.[18] For the PSM–MOFMMM, an extra interaction between MOF particles and the polymer
matrix due to the oligomer coating causes the polymer chain to rigidify
further at the point of contact between the two phases. This rigidification
does not only resist plasticization, as shown above in Figure , but also resists physical
aging, leading to a slower deterioration of separation performance
of the film over time.
Conclusions
MMMs were formed by combining CO2-selective, imide-functionalized
UiO-66-NH2 nanoparticles in a 6FDA–Durene polymer.
UiO-66-NH2 nanoparticles with uniform size distributions
and diameters of approximately 50 nm were first synthesized using
an acetic acid modulator approach and then postsynthetically modified
to be encapsulated by a thin layer of covalently bound 6FDA–Durene
oligomers. After forming MMMs, both CO2 permeability and
CO2/CH4 selectivity increased with increasing
MOF loading, and the separation performance moved closer to the Robeson
upper bound for CO2/CH4. The best separation
performance was observed for a 40 wt % MOF loading with a CO2 permeability of 1890 Barrer and a CO2/CH4 selectivity
of 18. Maxwell model predictions indicate that the pure UiO-66-NH2MOF has a combination of permeability and selectivity beyond
that of the upper bounds for CO2/CH4, H2/CH4, and H2/O2 separations.
Additionally, the PSM–MOFMMMs reported in this study show
improved resistance to CO2-induced swelling. This phenomenon
relates to a localized reduction in polymer chain flexibility at the
interface between the imide-functionalized MOF and the polyimide.
The predicted permeabilities and selectivities for pure UiO-66-NH2 reported in this study permit the application of models,
such as the Maxwell model, to predict the limit of performance for
other MMMs formed from unique polymeric species, assuming that such
MMMs can be formed with defect-free interfaces.
Authors: Ahmed M Saad; Aya Yaseen Mahmood Alabdali; Mohamed Ebaid; Eslam Salama; Mohamed T El-Saadony; Samy Selim; Fatmah A Safhi; Salha M ALshamrani; Hanan Abdalla; Ayman H A Mahdi; Fathy M A El-Saadony Journal: Molecules Date: 2022-09-01 Impact factor: 4.927
Authors: Francesco M Benedetti; Maria Grazia De Angelis; Micaela Degli Esposti; Paola Fabbri; Alice Masili; Alessandro Orsini; Alberto Pettinau Journal: Membranes (Basel) Date: 2020-03-27
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