| Literature DB >> 31195633 |
Hyunsung Mun1, Kiwon Hwang2, Eunho Yu3, Woong Kim4, Wonho Kim5.
Abstract
In the tire industry, solution styrene butadiene rubber (SSBR), which can introduce a functional group with good reactivity to silica at chain ends, is used to increase rolling resistance performance by considering fuel economy. However, this is not environmentally friendly because SSBR uses an organic solvent for polymerization, and it is difficult to increase its molecular weight. Functionalized emulsion SBR (ESBR) can solve the problems of SSBR. The molecular weight of ESBR molecules can be easily increased in an eco-friendly solvent, i.e., water. A functionalized ESBR introduces a functional group with good reactivity to silica by introducing a third monomer during polymerization. In this field, glycidyl methacrylate (GMA) has been reported to show the best properties as a third monomer. However, for GMA-ESBR, the viscosity is high and processability is disadvantageous. Therefore, we polymerized GMA-ESBR and manufactured silica compounds to clarify the causes of these problems. In addition, wet masterbatch (WMB) technology, which is a new compound manufacturing method, was applied to manufacture the silica compound, and the physical properties are compared with those of a dry masterbatch. The results clarified the problem of GMA-ESBR, which could be solved by using WMB technology.Entities:
Keywords: emulsion styrene butadiene rubber (ESBR); glycidyl methacrylate (GMA); tire tread compound; wet masterbatch
Year: 2019 PMID: 31195633 PMCID: PMC6631239 DOI: 10.3390/polym11061000
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.329
Formulation for the ESBR and GMA-ESBR polymerization (gram).
| Ingredients | Name | ESBR | GMA-ESBR |
|---|---|---|---|
| Monomers | Styrene | 112 | 110.8 |
| Butadiene | 288 | 288 | |
| Glycidyl methacrylate | - | 1.2 | |
| Chain transfer agent | 0.69 | ||
| Solvent | Distilled water | 640 | |
| Surfactants | Rosin soap | 39.5 | |
| Fatty soap | 100.1 | ||
| Catalysts | EDTA | 0.1 | |
| FES | 1 | ||
| SFS | 0.2 | ||
| Initiator | 0.5 | ||
Experimental formulation for rubber compounds (phr).
| Items | ESBR DMB | GMA-ESBR DMB | GMA-ESBR WMB |
|---|---|---|---|
| ESBR | 100 | - | - |
| GMA-ESBR | - | 100 | - |
| GMA-ESBR WMB1 | - | - | 188 |
| TESPT 10 wt % modified silica (7000GR)2 | 88 | 88 | - |
| Zinc oxide | 3 | ||
| Stearic acid | 2 | ||
| 6PPD | 1 | ||
| Sulphur | 1.5 | ||
| CBS | 1.5 | ||
| DPG | 1.5 | ||
1 GMA-ESBR 100 phr, TESPT 10 wt % modified silica 88 phr. 2 TESPT 10 wt % modified silica 88phr; 80 phr silica was modified with 8 phr silane (TESPT).
Mixing procedures of SMB and FMB.
| First stage for silica masterbatch (SMB) | |
| Time (min:sec) | Action |
| 0:00 | Add rubber, WMB |
| 0:40 | Add |
| 1:40 | Add |
| 2:40 | Add ZnO, St/A, 6PPD |
| 4:40 | Ram up |
| 12:00 | Dump |
| Second stage for final masterbatch (FMB) | |
| 0:00 | Add SMB |
| 0:20 | Add curatives |
| 2:00 | Dump |
Figure 11H-NMR data of ESBR and GMA ESBR.
Characteristics of ESBR and GMA-ESBR.
| Sample Name | Molecular Weight ( | Poly Dispersity Index (PDI) | Styrene (wt %) | Vinyl Content (% in Butadiene) | GMA Content (wt %) | Gel Content (wt %) | Mooney Viscosity (M |
|---|---|---|---|---|---|---|---|
| ESBR | 672,000 | 3.2 | 26 | 20 | 0 | 0 | 93 |
| GMA-ESBR | 720,000 | 4.5 | 25.5 | 20 | 2.5 | 0 | 124 |
Gel contents after thermal treatment (5 min, at 100 °C).
| Gel Contents | ESBR | GMA-ESBR |
|---|---|---|
| Raw polymer | 0% | 0% |
| Raw polymer after heating (100 °C) | 0% | 54% |
Figure 2Suggested mechanism of (a) gelation based on epoxy ring opening and (b) silica-GMA coupling reaction.
Figure 3Storage modulus as a function of strain for the ESBR DMB, GMA-ESBR DMB, and GMA-ESBR WMB compounds.
The Payne effect (ΔG′) of the ESBR DMB, GMA-ESBR DMB, and GMA-ESBR WMB compounds.
| Sample Code | ESBR DMB | GMA-ESBR DMB | GMA-ESBR WMB |
|---|---|---|---|
| ΔG′ | 1197 | 1173 | 861 |
Figure 4Cure characteristics of ESBR and GMA-ESBR compounds.
Cure characteristics and crosslink densities of ESBR and GMA-ESBR compounds.
| Sample Code | Unit | ESBR DMB | GMA-ESBR DMB | GMA-ESBR WMB |
|---|---|---|---|---|
|
| min:sec | 2:14 | 2:16 | 2:00 |
|
| min:sec | 8:48 | 10:10 | 12:04 |
|
| N-m | 0.37 | 0.39 | 0.38 |
|
| N-m | 1.46 | 1.44 | 1.40 |
| Crosslink density | 10−4mol/g | 0.80 | 0.94 | 0.88 |
Figure 5Mechanical properties of ESBR and GMA-ESBR vulcanizates.
Mechanical and abrasion properties of ESBR and GMA-ESBR vulcanizates.
| Sample Code | Unit | ESBR DMB | GMA-ESBR DMB | GMA-ESBR WMB |
|---|---|---|---|---|
|
| MPa | 2.01 | 2.02 | 1.84 |
|
| MPa | 8.24 | 9.22 | 9.55 |
| 4.1 | 4.5 | 5.2 | ||
| Elongation | % | 618 | 547.6 | 507 |
| DIN abrasion | mg | 138 | 126 | 111 |
Figure 6Temperature-dependent tan δ of ESBR DMB, GMA-ESBR DMB, and GMA-ESBR WMB compounds.
Viscoelastic properties of ESBR DMB, GMA-ESBR DMB, and GMA-ESBR WMB compounds.
| Sample Code | ESBR DMB | GMA-ESBR DMB | GMA-ESBR WMB |
|---|---|---|---|
| Tg | −31.3 | −29.7 | −30.1 |
| Tan δ at Tg | 0.8331 | 0.8451 | 0.8890 |
| Tan δ at 0 °C | 0.238 | 0.239 | 0.231 |
| Tan δ at 60 °C | 0.123 | 0.120 | 0.108 |