| Literature DB >> 31174270 |
Félix Antonio López1, María Isabel Martín2, Francisco José Alguacil3, Mario Sergio Ramírez4, José Ramón González5.
Abstract
The present work examines the synthesis of Chemical">tricalcium aluminate (for use as a synthetic slag) from the non-Entities:
Keywords: aluminum; calcium aluminates; non-saline dross; reactive milling; sintering; tricalcium aluminate
Year: 2019 PMID: 31174270 PMCID: PMC6600989 DOI: 10.3390/ma12111837
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Chemical composition of the studied aluminum drosses (wt %).
| Element | Al-1 | Al-2 | Al-3 |
|---|---|---|---|
| Al | 40.1 | 30.9 | 43.4 |
| Ca | 3.2 | 3.3 | 3.4 |
| Fe | 2.6 | 3.2 | 1.3 |
| Mg | 1.9 | 1.2 | 2.0 |
| Si | 1.4 | 2.5 | 2.1 |
| Mn | 0.19 | 0.13 | 0.2 |
| Cu | 0.11 | 0.32 | 0.08 |
| Zn | 0.032 | 2.018 | 0.043 |
| Ni | 0.020 | 0.020 | 0.010 |
| L.O.I. | 7.4 | 17.4 | 3.3 |
Figure 1XRD diffraction pattern of the drosses studied; (a) Al-1, (b) Al-2, and (c) Al-3.
Mineralogical composition of the aluminum drosses (wt %).
| Mineralogical Phase | Al-1 | Al-2 | Al-3 |
|---|---|---|---|
| Spinel, Al1.99Fe0.11Mg0.9O4 | 23.3 | 13.6 | 24.2 |
| Aluminum nitride, AlN | 13.9 | 3.1 | 12.3 |
| Corundum, α-Al2O3 | 8.3 | 6.2 | 12.0 |
| Metallic aluminum, Al | 11.4 | 3.8 | 14.4 |
| Spinel, Al2.4Mg0.4O4 | 23.3 | - | 15.8 |
| Bayerite, α-Al(OH)3 | 5.9 | 3.4 | 2.1 |
| Norstrandite, Al(OH)3 | 1.8 | - | 0.90 |
| Portlandite, Ca(OH)2 | 1.4 | 2.2 | 2.9 |
| Calcite, CaCO3 | 8.7 | 10.3 | 6.4 |
| Quartz, SiO2 | 0.80 | 1.0 | 0.40 |
| Enstatite, MgSiO3 | 0.80 | - | 4.5 |
| Magnesite, MgCO3 | 0.60 | - | - |
| Boehmite, γ-AlO(OH) | - | 50.4 | - |
| Gibbsite, γ-Al(OH)3 | - | 5.9 | - |
| Bredigite, Ca14Mg2(SiO4)8 | - | - | 3.6 |
Average chemical composition (number of samples = 5) of the sintered materials (wt %), (A = Al2O3 and C = CaO).
| Element | Al1 S | Al2 S | Al3 S | Al1 2S | Al2 2S | Al3 2S | Al1 3S | Al2 3S | Al3 3S |
|---|---|---|---|---|---|---|---|---|---|
| Al | 27.4 | 26.1 | 30.0 | 22.2 | 20.2 | 20.7 | 16.9 | 15.3 | 18.4 |
| Fe | 1.9 | 1.6 | 1.51 | 1.2 | 1.75 | 0.72 | 0.95 | 1.13 | 0.61 |
| Ca | 25.6 | 28.3 | 27.3 | 42.1 | 39.9 | 39.9 | 44.2 | 45.7 | 46.7 |
| Mg | 1.2 | 0.85 | 1.1 | 0.65 | 0.85 | 0.89 | 0.72 | 0.56 | 0.80 |
| Si | 2.5 | 3.7 | 3.5 | 1.8 | 1.2 | 2.4 | 1.8 | 2.2 | 2.1 |
| Mn | 0.13 | 0.09 | 0.12 | 0.07 | 0.11 | 1.4 | 0.08 | 0.05 | 0.07 |
| Ni | 0.03 | 0.04 | 0.03 | 0.02 | 0.02 | 0.01 | 0.02 | 0.02 | 0.01 |
| Cu | 0.09 | 0.28 | 0.07 | 0.23 | 0.05 | 0.03 | 0.07 | 0.16 | 0.11 |
| Zn | 0.24 | 2.25 | 0.13 | 1.92 | 2.2 | 0.10 | 0.18 | 1.5 | 0.09 |
Figure 2XRD diffraction pattern of the sintered materials at 1300 °C; (a) Al2O3/CaO 1:1 Al1 S; (b) Al2O3/CaO 1:1 Al2 S y; (c) Al2O3/CaO 1:1 Al3 S.
Mineralogical composition of the sintered materials with each dross (wt %).
| Mineralogical Phase | Al1 S | Al2 S | Al3 S | Al1 2S | Al2 2S | Al3 2S | Al1 3S | Al2 3S | Al3 3S |
|---|---|---|---|---|---|---|---|---|---|
| C3A* | - | - | - | 49.4 | 49.8 | 39.2 | 85.1 | 71.6 | 87.0 |
| C12A7* | 19.7 | 13.3 | 23.6 | 32.5 | 30.6 | 41.5 | 5.20 | 3.75 | 5.27 |
| CA* | 32.8 | - | 47.8 | - | - | - | - | - | - |
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| Al1.99Fe0.11Mg0.90O4 | 5.5 | 7.0 | 10.2 | - | - | - | - | - | - |
| Ca20Mg3Al26Si3O68 | 41.5 | 79.6 | - | - | - | - | - | - | - |
| Ca3Fe2(SiO4)3 | - | - | 5.3 | - | - | - | - | - | - |
| Al2Ca2O7Si | - | - | 14.5 | - | - | - | - | - | - |
| Al1.95Fe0.49Mg2.65O12Si2.91 | - | - | - | 2.58 | 10.57 | 1.66 | 2.29 | 9.68 | 1.78 |
| Ca3Al2(SiO4)3 | - | - | - | 13.44 | - | 15.96 | 2.13 | 1.85 | 1.40 |
| Ca6(SiO4)(Si3O10) | - | - | - | - | 7.03 | - | - | 9.01 | - |
| Al0.2Fe1.8MgO4 | - | - | - | - | 1.96 | - | - | 0.97 | - |
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| SiO2 | - | - | - | - | - | - | - | 0.25 | - |
| CaO | - | - | - | 0.63 | - | - | 3.28 | 2.85 | 2.25 |
| MgO | - | - | - | 1.50 | - | 1.68 | 2.05 | - | 2.32 |
(* C = CaO and A = Al2O3).
Figure 3SEM imagen (backscattered electrons) of sinters obtained at 1300 °C; (a) Al2O3/CaO 1:1 Al3 S; (b) Al2O3/CaO 1:2 Al3 2S y (c) Al2O3/CaO 1:3 Al3 3S. (CA = calcium aluminate, M = mayenite or C12A7, E = spinel, Ge = Al2Ca2O7Si, C3A = calcium trialuminate, Gr = Ca3Al2(SiO4)3, Mg = MgO y P = Al1.95Fe0.49Mg2.65O12Si2.91).
Figure 4Diagram of phases of the Al2O3–SiO2–CaO system showing the initial drosses (points 1, 2, and 3), the sintered phases with molar ratio CaO/Al2O3 1:1 (points 1S, 2S, and 3S), CaO/Al2O3 1:2 (points 1S2, 2S2 and 3S2) and sintered phases with molar ratio CaO/Al2O3 1:3 (points 1S3, 2S3, and 3S3).
Figure 5Raman spectra of the obtained Al-1 3S powders excited by a 633 He–Ne laser.
Figure 6(a) TEM image of the Al-1 3S particles; (b) shows the SAED of the squared area.