| Literature DB >> 30961176 |
Zhongyuan Zhao1,2, Shin Hayashi3, Wei Xu4, Zhihui Wu5, Soichi Tanaka6, Shijing Sun7, Min Zhang8, Kozo Kanayama9, Kenji Umemura10.
Abstract
Development of a bio-based wood adhesive is a significant goal for several wood-based material industries. In this study, a novel adhesive based upon sucrose and ammonium dihydrogen phosphate (ADP) was formulated in hopes of furthering this industrial goal through realization of a sustainable adhesive with mechanical properties and water resistance comparable to the synthetic resins used today. Finished particleboards exhibited excellent mechanical properties and water resistance at the revealed optimal adhesive conditions. In fact, the board properties fulfilled in principle the requirements of JIS A 5908 18 type standard, however this occured at production conditions for the actual state of development as reported here, which are still different to usual industrial conditions. Thermal analysis revealed addition of ADP resulted in decreases to the thermal thresholds associated with degradation and curing of sucrose. Spectral results of FT-IR elucidated that furanic ring chemistry was involved during adhesive curing. A possible polycondensation reaction pathway was proposed from this data in an attempt to explain why the adhesive exhibited such favorable bonding properties.Entities:
Keywords: eco-friendly adhesive; particleboard; sucrose
Year: 2018 PMID: 30961176 PMCID: PMC6401688 DOI: 10.3390/polym10111251
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.329
Viscosity and pH of SADP adhesive solutions.
| Proportion (Sucrose/ADP) | Concentration (wt %) | Viscosity (mPa·s) | pH |
|---|---|---|---|
| 100/0 | 50 | 22.5 | 6.8 |
| 95/5 | 22.3 | 3.9 | |
| 90/10 | 21.7 | 3.8 | |
| 85/15 | 20.3 | 3.8 | |
| 80/20 | 19.6 | 3.7 |
Manufacture conditions of the particleboards.
| Group | SADP (Sucrose/ADP) | Hot Pressing Temperature (°C) | Hot Pressing Time (min) | Resin Content (wt %) |
|---|---|---|---|---|
| 100/0 | ||||
| 95/5 | ||||
| (a) | 90/10 | 180 | 10 | 20 |
| 85/15 | ||||
| 80/20 | ||||
| 140 | ||||
| 160 | ||||
| (b) | 85/15 | 180 | 10 | 20 |
| 200 | ||||
| 220 |
Figure 1Properties of the particleboards bonded with SADP adhesives at different proportions. (a) Bending properties; (b) Internal bonding strength; (c) Thickness swelling. Error bars indicate the standard deviations.
pH of the solution after water-immersion treatment at 20 °C for 24 h.
| Proportion (Sucrose/ADP) | pH of Soaked Water |
|---|---|
| 100/0 | 4.9 |
| 95/5 | 3.7 |
| 90/10 | 3.1 |
| 85/15 | 2.8 |
| 80/20 | 2.6 |
Figure 2Thickness change (a) and weight change (b) during cyclic aging treatment of the particleboards bonded with SADP adhesives with different proportions. Error bars indicate the standard deviations.
Figure 3Properties of the particleboards bonded with SADP 85/15 adhesive at different hot pressing temperatures. (a) Bending properties; (b) Internal bonding strength; (c) Thickness swelling. Error bars indicate the standard deviations.
Figure 4Thickness change (a) and weight change (b) during cyclic aging treatment of the particleboards bonded with SADP 85/15 adhesives with different hot pressing temperatures. Error bars indicate the standard deviations.
Figure 5TG and DTG curves of sucrose (100/0), ADP (0/100), and uncured SAPD adhesive (85/15).
Figure 6DSC curves of sucrose and SADP 85/15 adhesive.
Figure 7Insoluble mass proportion of SADP 85/15 adhesive and sucrose under different temperatures.
Figure 8Infrared spectrum of the insoluble mass obtained from SADP 85/15 heated at different temperature and uncured adhesive obtained by drying at 80 °C for 15 h.