Saman Fatima1, Amulya K Panda2, Sushma Talegaonkar1, Zeenat Iqbal1, Farhan J Ahmad1. 1. Department of Pharmaceutics, School of Pharmaceutical Education and Research, Jamia Hamdard, New Delhi, India. 2. Product Development Cell-II, National Institute of Immunology, New Delhi, India.
Abstract
PURPOSE: Amikacin, a water-soluble aminoglycoside antibiotic used to treat gram-negative bacillary infections, is a Biopharmaceutics Classification System class III drug having poor permeability and short half-life. It is given parenterally, which limits its use in patients warranting "at-home care." An oral drug delivery of amikacin is, therefore, imminent. AIM: This work focused on establishing poly d, l-lactide-co-glycolide (PLGA)-based nanoparticles of amikacin with consolidated pharmaceutical attributes capable of circumventing gastrointestinal tract membrane barriers and promoting oral administration of the drug. The partied attributes are suggestive of enhanced uptake of the drug via Peyer's patches overlaying small intestine and support successful oral delivery. MATERIALS AND METHODS: To have a robust delivery system, a statistical Box-Behnken experimental design was used and formulation parameters such as homogenization time, probe sonication time, and drug/polymer ratio of amikacin-loaded PLGA nanoparticles (A-NPs) for obtaining monodispersed nanoparticles of adequate size and high drug loading were optimized. RESULTS: The model suggested to use the optimum homogenization time, probe sonication time, and drug/polymer ratio as 30 s, 120 s, and 1:10, respectively. Under these formulation conditions, the particle size was found to be 260.3 nm and the drug loading was 3.645%. CONCLUSION: Biodegradable PLGA nanoparticulate systems with high payload, optimum size, and low polydispersity index will ensure successful uptake and ultimately leading to better bioavailability. Hence, under the aforementioned optimized conditions, the A-NPs prepared had particle size of 260.3 nm, which is appreciable for its permeability across small intestine, and drug loading of 3.645%.
PURPOSE: Amikacin, a water-soluble aminoglycoside antibiotic used to treat gram-negative bacillary infections, is a Biopharmaceutics Classification System class III drug having poor permeability and short half-life. It is given parenterally, which limits its use in patients warranting "at-home care." An oral drug delivery of amikacin is, therefore, imminent. AIM: This work focused on establishing poly d, l-lactide-co-glycolide (PLGA)-based nanoparticles of amikacin with consolidated pharmaceutical attributes capable of circumventing gastrointestinal tract membrane barriers and promoting oral administration of the drug. The partied attributes are suggestive of enhanced uptake of the drug via Peyer's patches overlaying small intestine and support successful oral delivery. MATERIALS AND METHODS: To have a robust delivery system, a statistical Box-Behnken experimental design was used and formulation parameters such as homogenization time, probe sonication time, and drug/polymer ratio of amikacin-loaded PLGA nanoparticles (A-NPs) for obtaining monodispersed nanoparticles of adequate size and high drug loading were optimized. RESULTS: The model suggested to use the optimum homogenization time, probe sonication time, and drug/polymer ratio as 30 s, 120 s, and 1:10, respectively. Under these formulation conditions, the particle size was found to be 260.3 nm and the drug loading was 3.645%. CONCLUSION: Biodegradable PLGA nanoparticulate systems with high payload, optimum size, and low polydispersity index will ensure successful uptake and ultimately leading to better bioavailability. Hence, under the aforementioned optimized conditions, the A-NPs prepared had particle size of 260.3 nm, which is appreciable for its permeability across small intestine, and drug loading of 3.645%.
Amikacin, a semisynthetic derivative of kanamycin-A,[1] is endowed with inactivating bacterial aminoglycoside enzymes, thus leading to widest spectrum of antibacterial activity against aerobic gram-negative bacilli and many organisms that are resistant to other aminoglycosides.[23] Its bactericidal nature is due to “binding irreversibly” to the specific 30S-ribosomal subunit proteins, thereby, inhibiting an initiation complex formation with messenger ribonucleic acid, thus preventing protein synthesis that results in cell death.[4]Clinically available formulations of amikacin are meant for intravenous and intramuscular administration only, as it belongs to class III drugs of Biopharmaceutics Classification System, which are highly soluble in water and have low permeability and consequently poor oral bioavailability. The oral delivery of amikacin is, hence, highly challenging and much desired. Also, the drug has short mean half-life of 114±16.7 min.[5] Consequently, it has to be administered frequently at higher doses to maintain the therapeutic level that results in adverse effects such as dose-dependent nephrotoxicity and ototoxicity.[2] As oral administration of any drug has always remained fascinating owing to its several advantages, it is preferred most for the treatment of chronic diseases, which require prolonged treatment. Moreover, better quality of life, noninvasive nature, painless administration, ease of dosage form development, reduced dosing frequency, and low health-care cost are the other merits of this route. In addition, it could also prevent hospitalization, eventually leading to better patient compliance. Recently, nanoformulations such as nanoemulsion,[6] self-emulsifying drug delivery system,[7] solid lipid nanoparticles (NPs),[8] dendrimers,[9] polymeric NPs,[10] and polymeric micelle,[11] have gained considerable attention for the successful oral delivery and enhanced bioavailability of various drugs.Polymeric NPs, investigated as carriers for oral drug-delivery systems, have shown myriad benefits ranging from physicochemical attributes such as stability, entrapment efficiency, release behavior, surface characteristics, and biological capabilities such as bioadhesion, targeting, and enhanced cellular uptake.[12] It allows the easy permeability of drugs through intestinal membrane by endocytosis because of submicron size of polymeric NPs,[13] thereby, paving the way for improved bioavailability with a concomitant reduction in their dose-related toxicity and increased resident time in body because of sustained release from polymeric NPs than that from intravenous route.Studies published elsewhere have supported the use of nanoparticulate system, which could contribute to the safe and effective delivery of therapeutic molecules with pharmaceutical limitations including amikacin.[1415] Moreover, the poly d, l-lactide-co-glycolide (PLGA)-based NPs of amikacin developed so far have larger size, higher burst effect (40%) in 1 h, and slow release of up to 10 h only.[1416] These characteristics of the formulation will limit the permeability of amikacin across the gut barrier and will increase the drug burden with reduced therapeutic affordability because of narrow therapeutic window under the clinical setting. We, therefore, intended in this study to overcome the aforementioned limitations through developing and optimizing the PLGA-based NPs of amikacin that would improve the permeability of amikacin across biological barriers and its biodisposition. At the same time, sustained-release profile of the drug would maintain the therapeutic concentration for extended period at lower dose that would eventually reduce systemic toxic effects, leading to improved safety and efficacy. Keeping these facts in view, we carried out preformulation studies and optimization of amikacin-loaded PLGA nanoparticles (A-NPs) for the enhanced drug loading and improved bioavailability. However, the entrapment of hydrophilic amikacin in hydrophobic PLGA is quite challenging; hence, a novel tool, Box–Behnken design of experiment (DOE) was used to optimize the formulation for incorporating the best attributes in this study.
MATERIALS AND METHODS
Materials
Amikacin sulfate (AS) and polyvinyl alcohol (PVA, molecular weight [MW], 25,000 Da) were procured from Sigma-Aldrich, Spruce Street, St. Louis, Missouri. PLGA 50:50 (Resomer 503H; MW, 7,000–17,000 Da) was purchased from Sigma-Aldrich, Steinheim, Germany. Rest of the chemicals used were of analytical grade.
Qualitative characterization of amikacin sulfate
AS was inspected visually to check its organoleptic properties. Its melting point and partition coefficient were determined by the capillary and shake flask method, respectively. Also, the drug was authenticated using Fourier-transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), and mass analysis techniques.
Fluorescence spectrophotometric method for the quantitative estimation of amikacin sulfate
The method was adopted from a study by Gubernator et al.[17] with modification. A stock solution of 1000 µg/mL of AS in distilled water was prepared. From this stock solution, 50 µg/mL concentration was made. A total of 1 mL from 50 µg/mL solution was then derivatized with 1 mL of the 0.0625% O-phthaldialdehyde (OPA) reagent in 2-mL Eppendorf tube and immediately scanned for the fluorescence (within 10 min) in CARY Eclipse fluorescence spectrophotometer (Varian, CA, USA). The fluorescence spectrum was obtained and λex/λem was determined.To assess the suitability of the drug for oral administration, the calibration curves of AS (5–50 μg/mL) were prepared in distilled water, phosphate buffer saline (PBS) (pH, 6.8), PBS (pH, 7.4), and 0.1-N HCl (pH 1.2) using the aforementioned method.
pH-based solubility profile and short-term solution stability studies of amikacin sulfate
The solubility of AS was determined in distilled water, 0.1-N HCl (pH, 1.2), and PBS (pH, 6, 6.8, and 7.4). The stability of the drug solution in distilled water, 0.1-N HCl (pH, 1.2), and PBS (pH, 6, 6.8, and 7.4) was tested by freeze-thaw method. From a stock solution of 1000 μg/mL, 50 μg/mL concentration of AS in each of the above solution was prepared. All solutions were incubated at 37°C in incubator shaker and removed at 0, 6, 12, 24, 48, 72, 90, and 120 h, and placed at −70°C. Later, all solutions were removed from −70°C and thawed. The drug, thereafter, was analyzed by the method described in the earlier section using fluorescence spectrophotometer.
Drug–excipient compatibility studies
Drug–excipient compatibility study was performed by placing 5 mg each of excipient (PVA and PLGA), drug, and both drug and excipient combination in separate vials in three batches and sealing them. Thereafter, the contents in the first batch of vials were examined at 0 time. The contents in the second batch of vials were incubated at 37°C in shaker incubator and examined after 14th day. In the third batch, 5% moisture was added in each vial and then, the contents in the vials were incubated at 37°C and examined after 14th day. The examination was carried out by infrared (IR) spectroscopy.[18]
Formulation development and optimization of amikacin-loaded poly D, L-lactide-co-glycolide nanoparticles
Formulation development
A method developed by Tariq et al.[15] was modified by us and applied for the preparation of A-NPs.[19] In this modified method, internal aqueous phase (IAP) was prepared by adding AS in 200 μL of Milli Q water containing 0.5% w/v PVA. For the preparation of organic phase (OP), 100 mg of PLGA was dissolved in 4 mL of dichloromethane. Under sonication on an ice bath for 60 s at 25 W, 40% duty cycles, 30% amplitude (Sonoplus, Bandelin, Germany), IAP was emulsified in OP and the primary emulsion (w/o) formed was added dropwise into 16 mL of external aqueous phase (EAP) (1% w/v PVA) with continuous homogenization (Silent Crusher M, Heidolph, Germany) at 10,000 rpm for 0.5–3 min over an ice bath. The resulting secondary emulsion (w/o/w) was then sonicated on an ice bath for 1–3 min at 25 W, 40% duty cycles, and 30% amplitude. From the obtained dispersion, the solvent was evaporated at room temperature under gentle stirring at 400 rpm. The nanoemulsion thus obtained was centrifuged at 4°C for 15 min at 15,000 rpm in Sorvall Centrifuge RC6+ (Thermo Scientific, Wisconsin, USA), followed by washing of the pellet with ice cold Milli Q water (three times) and subsequent lyophilization for 24 h in freeze dryer (Labconco, Kansas, USA) to achieve A-NPs.
Formulation optimization
The formulation was optimized by using Box–Behnken DOE. As directed by the DOE Design-Expert software (Stat-Ease, Minneapolis, USA), 17 formulations were developed and optimized for drug loading and particle size (dependent variants). The homogenization time, probe sonication time, and drug/polymer ratio were chosen as independent variants for optimization. The three-factor Box–Behnken design is shown in Table 1.
Table 1
Three factor Box–Behnken design for formulation optimization
Formulation code
Homogenization time (s)
Probe sonication time (s)
Drug/polymer ratio (D:P)
A1
0
180
1:10
A2
30
180
2:10
A3
0
120
2:10
A4
30
60
0.5:10
A5
180
120
2:10
A6
30
120
1:10
A7
30
120
1:10
A8
30
60
1:10
A9
30
60
2:10
A10
30
120
1:10
A11
0
60
1:10
A12
30
180
0.5:10
A13
180
60
1:10
A14
0
120
0.5:10
A15
180
120
0.5:10
A16
30
120
1:10
A17
180
180
1:10
Three factor Box–Behnken design for formulation optimizationThe final polynomial equation generated for size (Y1) is as follows:Y1=257.18–24.99X1–7.20X2–0.61X3+10.77X1X2–11.30X1X3+8.17X2X3+37.21X12+9.28X22+8.31X32The final polynomial equation generated for polydispersity index (PDI) (Y2) is as follows:Y2=3.57–0.43X1–0.035X2+1.03X3–0.032X1X2–0.26X1X3+8.875E–003X2X3–0.13X12–0.11X221.07X32where, X1, X2, and X3 are the independent variants: homogenization time, probe sonication time, and drug/polymer ratio.
Particle size determination
A-NPs were analyzed for the particle size and PDI using (Malvern Instruments Ltd., Worcestershire, UK), employing dynamic light scattering method, and deduced by “DTS nano” software (Malvern Instruments Ltd., Worcestershire, UK). The sample for the analysis was prepared by dispersing 1 mg of A-NPs in 2 mL of Milli Q water.[19]
Drug load
To determine the amount of AS encapsulated in 1 mg of A-NPs, the amount equal to 10 mg of A-NPs was dispersed in 200 μL dimethyl sulfoxide, and the total volume was made up to 10 mL with Milli Q water. The resulting suspension was centrifuged at 10,000 rpm for 10–15 min. A total of 100 μL of OPA reagent was added to 100 μL of the aforementioned sample. Using fluorescence spectrophotometer, fluorescence was measured immediately (within 10 min) at λex/λem of 340/450 nm. The formula used to calculate drug loading (% w/w) is as follows[19]:
RESULTS AND DISCUSSION
Pre-optimization studies
Qualitative characterization of amikacin sulfate
On visual inspection, AS was found to be white, odorless, and crystalline powder. As determined by the capillary method using a melting point apparatus, the melting point of AS was found to be 240°C, which is comparable to the reported value in literature.[20] Log P value of AS determined by shake flask method in octanol–water, octanol–HCl (0.1 N; pH, 1.2), octanol–PBS (pH, 6), octanol–PBS (pH, 6.8), and octanol–PBS (pH, 7.4) system was found to be −0.62, −0.52, −0.62, −0.64, and −0.62, respectively. This clearly indicates that AS is hydrophilic in nature. The IR spectrum [Figure 1A] showed characteristic bands of the stretching vibration of N-H2, N-H, O-H at 3346.50 cm−1 and the C-H2 and C-H aliphatic stretch vibrations at 2918.30 cm−1. The CONH and C-O stretch bands were at 1637.56, 1566.20, and 1114.86 cm−1, respectively. These results clearly indicated the authenticity of AS, which was further supported by NMR analysis. The NMR spectra [Figure 1B] showed overlapping multiplets with an integral value of 4 at 1.547–2.028 ppm because of C2H2 and CβH2, overlapping multiplets with an integral value of 21.34 at 2.946–4.107 ppm because of methylenes and methines, and two doublets with an integral value of one each at 4.986–5.41 ppm because of C1’H and C1’’H. Mass analysis was also used to authenticate the drug. The base peak of AS (ESI-MS, negative mode) was found to be 778.6429 g/mol (M+−4). Thus, the mass obtained was comparable to the reported mass of AS, that is, 781.8 g/mol [Figure 1C].[21]
Figure 1
(A) Fourier transform infrared spectroscopy. (B) Nuclear magnetic resonance. (C) Mass spectrum of amikacin
(A) Fourier transform infrared spectroscopy. (B) Nuclear magnetic resonance. (C) Mass spectrum of amikacinAs amikacin lacks a chromophore necessary for its determination,[22] its estimation was, therefore, carried out using a fluorescence spectrophotometric method involving the derivatization reaction between OPA and primary amino groups present in the antibiotic molecule.[17] Therefore, λex/λem obtained from fluorescence spectra was found to be 340/450 nm [Figure 2].
Figure 2
Fluorescence spectrum of amikacin in distilled water
Fluorescence spectrum of amikacin in distilled waterCalibration curves of AS in different solvents, that is, distilled water, PBS (pH, 6.8), PBS (pH, 7.4), and 0.1-N HCl (pH, 1.2) were prepared for its oral delivery, wherein the pH of the stomach is highly acidic and it gradually increases from pH 6 in duodenum to pH 7.4 in the terminal ileum. A good correlation coefficient, R2, was obtained in all the solvents [Table 2].
Table 2
Regression coefficients (R2) of the calibration curves of amikacin in different solvents
S. no.
Solvent
Regression coefficients (R2)
1.
Distilled water
0.9976
2.
PBS (pH, 6.8)
0.9977
3.
PBS (pH, 7.4)
0.9981
4.
0.1-N HCl (pH, 1.2)
0.9982
PBS = phosphate buffer saline
Regression coefficients (R2) of the calibration curves of amikacin in different solventsPBS = phosphate buffer saline
pH-based solubility profile and short-term solution stability study of amikacin sulfate
The solubility studies confirmed that AS was highly hydrophilic in nature and freely soluble in water, PBS (pH, 6, 6.8, and 7.4), and 0.1-N HCl (pH, 1.2). The drug solution stability data represented as fluorescence unit [Table 3] revealed the stability of AS in all of the aforementioned solvents even with the increased time of shaking during incubation. These data suggested that the stock solution of AS in the aforementioned solvents can be stored for 5 days as per the studies performed, which is in agreement with the stability studies reported in literature.[20]
Table 3
Values of drug solution stability in phosphate buffer saline (pH, 6, 6.8, and 7.4), distilled water, and 0.1-N HCl (pH 1.2) given as fluorescence unit
Solvents
0 h
6 h
12 h
24 h
48 h
72 h
96 h
120 h
Water
99.99004
101.1359
95.10761
98.84416
98.84416
98.9438
93.76246
100.1893
0.1-N HCl
100
103.7954
105.0605
101.5402
83.11331
97.74477
106.9857
103.4103
(pH, 1.2)
PBS (pH, 6)
100
96.31057
102.3678
97.2467
89.75771
104.8458
99.22907
100.9912
PBS (pH, 6.8)
100.0538
98.22581
102.7419
95.53763
105.7527
97.15054
98.8172
98.27957
PBS (pH, 7.4)
100
96.78692
94.47576
104.9042
99.15445
104.2841
105.0733
96.50507
PBS = phosphate buffer saline
Values of drug solution stability in phosphate buffer saline (pH, 6, 6.8, and 7.4), distilled water, and 0.1-N HCl (pH 1.2) given as fluorescence unitPBS = phosphate buffer salineDrug–excipient compatibility was evaluated by FTIR spectroscopy. The characteristic peaks of drug, polymer (PLGA), and stabilizer (PVA) were retained in all the samples [Figures 3–7]. Hence, the drug was found to be compatible with both PLGA and PVA.[212324]
Figure 3
Fourier transform infrared spectroscopy spectra of drug incubated and examined (A) at time 0, (B) at 37°C after 14 days, and (C) with 5% moisture at 37°C after 14 days[19]
Figure 7
Fourier transform infrared spectroscopy spectra of drug and polyvinyl alcohol mixtures incubated and examined (A) at time 0, (B) at 37°C after 14 days, and (C) with 5% moisture at 37°C after 14 days
Fourier transform infrared spectroscopy spectra of drug incubated and examined (A) at time 0, (B) at 37°C after 14 days, and (C) with 5% moisture at 37°C after 14 days[19]Fourier transform infrared spectroscopy spectra of poly d, l-lactide-co-glycolide incubated and examined (A) at time 0, (B) at 37°C after 14 days, and (C) with 5% moisture at 37°C after 14 days[21]Fourier transform infrared spectroscopy spectra of polyvinyl alcohol incubated and examined (A) at time 0, (B) at 37°C after 14 days, (c) with 5% moisture at 37°C after 14 days[22]Fourier transform infrared spectroscopy spectra of drug and poly d, l-lactide-co-glycolide mixtures incubated and examined (A) at time 0, (B) at 37°C after 14 days, and (C) with 5% moisture at 37°C after 14 daysFourier transform infrared spectroscopy spectra of drug and polyvinyl alcohol mixtures incubated and examined (A) at time 0, (B) at 37°C after 14 days, and (C) with 5% moisture at 37°C after 14 daysPLGA shows an inclination toward better entrapment of hydrophobic drugs, possessing a challenge for the encapsulation of hydrophilic drugs. Being a water-soluble drug, amikacin too faces a similar challenge. Thus, a modified double emulsion solvent evaporation (DESE) method was attuned for its encapsulation.[25] This trait of amikacin is credited to its susceptibility to leach out from the IAP into the EAP. To obviate the leaching of amikacin from the center of the particle, 0.5% w/v PVA was incorporated in IAP that enhanced its viscosity, thereby, improving its retention. Also, high drug loading was achieved in developed A-NPs using polymer with acid end groups, which is attributed to the fact that ionic interaction or hydrogen bonding prevails between carboxylic groups of polymer and amine groups of drug, which resulted in better entrapment.[26]Polymeric NPs are being majorly used as carriers for smart and effective delivery of therapeutic molecules. The development of NPs is, however, an intricate process as it involves several materials and process variants that may result into non-reproducible outcome because of the lack of understanding and control over process variants.[27] Fortunately, it can be resolved by mathematical models, the time-saving tools. Moreover, these models reduce the number of trials for optimization. The number of recommended trials varies with the number of variants, for example, Box–Behnken design recommends 17, 29, and 45 trials, respectively, for 3, 4, and 5 variants at three levels.The PLGA-based A-NPs were, thus, optimized using Box–Behnken design, comprising a set of points located at the midpoint of each edge and the replicated center point of a multidimensional cube. Independent and dependent variants are given in Table 4.
Table 4
Independent variants chosen with their levels and dependent variants for the design
S. no.
Independent variants
Level 1 (low)
Level 0 (medium)
Level 1 (high)
1.
Homogenization time (X1)
0 s
30 s
180 s
2.
Probe sonication time (X2)
60 s
120 s
180 s
3.
Drug/polymer ratio (X3)
0.5:10
1:10
2:10
4.
Dependent variants:
Particle size (Y1): Minimize
Drug loading (Y2): Maximize
Independent variants chosen with their levels and dependent variants for the designFollowing is the polynomial equation obtained by this experimental design:Yi=b0+b1X1+b2X2+b3X3+b12X1X2+b13X1X3+b23X2X3+b11X12+b22X22+b33X32where, Yi is the dependent variant, b0 is the intercept, b1–b33 are the regression coefficients, and X1, X2, and X3 are the independent variants screened from preliminary experiments. The DOE software (Design-Expert, version 9) suggested 17 formulations (runs). The formulations were prepared and the dependent variants were then measured [Table 5].
Table 5
Three-factor Box–Behnken design
Run no.
Homogenization time (s) (X1)
Probe sonication time (s) (X2)
Drug/polymer ratio (X3)
Drug loading (% w/w) (Y1)
Particle size (nm) (Y2)
1
0
180
1:10
3.867
306.8
2
30
180
2:10
3.44
265.4
3
0
120
2:10
3.924
352
4
30
60
0.5:10
1.362
300.5
5
180
120
2:10
2.85
267.8
6
30
120
1:10
3.35
253.5
7
30
120
1:10
3.69
258.9
8
30
120
1:10
3.75
260.5
9
30
60
2:10
3.412
267.3
10
30
120
1:10
3.41
254.5
11
0
60
1:10
3.956
338.9
12
30
180
0.5:10
1.3545
265.9
13
180
60
1:10
2.867
279
14
0
120
0.5:10
1.37
315
15
180
120
0.5:10
1.32
276
16
30
120
1:10
3.66
258.5
17
180
180
1:10
2.6518
290
Three-factor Box–Behnken designEffects of different factors are discussed in detail as follows:Effect of homogenization time, probe sonication time, and drug/polymer ratio on particle sizeIt is clearly shown that on increasing the homogenization time from level (−1) to level (0), size of particle was reduced, whereas increasing it further from level (0) to level (+1), particle size was increased. Variation in particle size of NPs could be due to the net shear stress applied to the system. At time (t = 0), system was not exposed to any shear stress than at 30 s, resulting into the formation of large-sized particles. However, at 180 s, increased NP size can be attributed to the generation of smaller nanodroplets because of higher shear stress, resulting into aggregation of smaller droplets to stabilize the system, thus, increasing particle size.[27] Similarly, on increasing the secondary sonication time from level (−1) to level (+1), size of particle was reduced and the smallest size was recorded at 180 s because sonication leads to the development of forces or shear stress, which breaks down the droplets into smaller ones, thereby decreasing particle size. On the contrary, no significant difference was observed in the size of particle by increasing drug/polymer ratio, which could be due to the distribution of drug into a large number of particles.[26] Thus, for obtaining particles with low particle size, optimum homogenization time, probe sonication time, and drug/polymer ratio were identified in the three-dimensional (3D) surface diagrams [Figure 8].
Figure 8
Three-dimensional surface plot showing the effect of (A) probe sonication time and drug/polymer ratio, (B) homogenization time and drug/polymer ratio, and (C) probe sonication and homogenization time on the size of the nanoparticles
Effect of homogenization time, probe sonication time, and drug/polymer ratio on drug loadingIt is clearly shown that the drug loading was found to be continuously decreased on increasing the homogenization time from level (0) to level (+1). High entrapment at 30 s than at 180 s could be attributed to minimal breakdown of nanodroplets, preventing drug leakage by homogenization-induced net shear stress. However, during the optimization of sonication time, unmarked difference in the drug loading of NPs was observed. Drug/polymer ratio too does impart a significant effect on the drug entrapment. In this investigation, polymer amount was kept constant (100 mg), whereas the quantity of drug varied from –5 to 10 and 20 mg. Drug loading was found to be increase on increasing the drug amount from level (−1) to level (0) then plateau. Plateau could be associated to the saturation of free carboxylic groups of polymer, which imparted a significant role in the entrapment of amikacin into PLGA-NPs. Thus, for obtaining particles with highest drug loading, optimum homogenization time, probe sonication time, and drug/polymer ratio were observed in the 3D surface diagrams [Figure 9].
Figure 9
Three-dimensional surface plot showing the effect of (A) probe sonication time and drug/polymer ratio, (B) homogenization time and drug/polymer ratio, and (C) probe sonication and homogenization time on drug loading of the nanoparticles
Three-dimensional surface plot showing the effect of (A) probe sonication time and drug/polymer ratio, (B) homogenization time and drug/polymer ratio, and (C) probe sonication and homogenization time on the size of the nanoparticlesThree-dimensional surface plot showing the effect of (A) probe sonication time and drug/polymer ratio, (B) homogenization time and drug/polymer ratio, and (C) probe sonication and homogenization time on drug loading of the nanoparticles
Validation and optimization of amikacin-loaded poly D, L-lactide-co-glycolide nanoparticles
Particle size and drug loading are the two most important aspects of nanoparticulate systems for the efficient drug delivery. It is generally hypothesized that nano-metric carriers should have reduced particle sizes and enhanced drug loading to ensure their utmost benefits. Hence, Design-Expert software was used to optimize the A-NPs by keeping the criteria, particle size (minimum) and drug loading (maximum). Once the design was completed, numerical optimization was carried out and emulsions were generated/predicted. Synthesis was carried out according to the predicted emulsions. Particles with sizes and drug loading close to the predicted values were obtained [Table 6 and Figure 10].
Table 6
Data showing solutions suggested by the design and successfully reproduced
Emulsion
Homogenization time
Probe sonication time
Drug/polymer ratio
Predicted drug loading/particle size
Drug loading/particle size obtained
1.
30 s
120 s
1:10
3.75871%/255.726 nm
3.645%/260.3 nm
Figure 10
Average size of amikacin-loaded poly d, l-lactide-co-glycolide nanoparticles
Data showing solutions suggested by the design and successfully reproducedAverage size of amikacin-loaded poly d, l-lactide-co-glycolide nanoparticlesIn this work, the optimized formulation yielded lower sized NPs of 260.3 ± 2.05 nm. Also, in the study, the method applied supported a reduced burst effect of 33.94 ± 0.98% within 1 h, which was sufficient enough to cater to the minimum inhibitory concentration/minimum bactericidal concentration requirements of the target organisms. This also conserved the drug pool, while allowing a sustained effect for over 24 h. This, when extended to clinical settings later, might reduce the drug burden and offer therapeutic affordability. This would also add value as the drug is reported to have minimal clinical benefit and high toxicity.[16] Moreover, the drug loading reported by our group was also found to be higher (40.10 ± 1.87 µg/mg of NPs). The aforementioned data generated by our group have been published elsewhere.[19]
CONCLUSION
Chronic infections because of gram-negative bacilli warrant special pharmaceutical interventions to yield better pharmacotherapeutic outcomes. Biodegradable PLGA nanoparticulate systems with high payload, optimum size, and low PDI will ensure successful uptake, ultimately leading to better bioavailability. Keeping these facts in view, the process parameters to prepare PLGA NPs using DESE method were optimized using Box–Behnken design. The model suggested to use the optimum homogenization time, probe sonication time, and drug/polymer ratio as 30 s, 120 s, and 1:10, respectively. Under these optimized conditions, the A-NPs prepared had particle size of 260.3 nm, which is appreciable for its permeability across small intestine, and drug loading of 3.645%. This optimized formulation can further be evaluated for pharmacokinetic and pharmacodynamic parameters.