| Literature DB >> 30766932 |
Abstract
In the past, lives and wealth have been lost due to corrosion in almost all engineering fields. Not only this, the cost of reviving damaged equipments in the industry due to corrosion contributed a lot to the gross domestic product of a nation. Thus, all hands must be on desk to combat this harzadous act via time to time research on its final resolution. However, current research works have revealed effective and reliable corrosion inhibitors from pharmaceutical drugs, plant extracts and ionic liquids as organic green corrosion inhibitors (OGCIs) with accommodative attributes such as being environmentally friendly, readily available, biodegradable, non-harmful, relatively cheap and many others to mention a few. This paper opens readers mind into the detailed classifications, mechanisms and active functional groups of these eco-friendly OGCIs. Not only the corrosion efficiency calculation ways but also influencing factors on efficiency were presented. Plant extracts, pharmaceutical drugs, ionic liquids and synthetic inhibitors, as among major sources of OGCIs, used in preventing material corrosion in corrosive media were separately and comprehensively examined. The significance of values obtained from simulating presented mathematical models governing OGCIs kinetics, adsorption isotherm and adsorption thermodynamics was also included. In conclusion, beneficial recommendations for both current and prospective researchers in the field of Corrosion Engineering were presented.Entities:
Keywords: Bioengineering; Chemical engineering; Industrial engineering; Materials science; Organic chemistry; Safety engineering
Year: 2019 PMID: 30766932 PMCID: PMC6360517 DOI: 10.1016/j.heliyon.2019.e01143
Source DB: PubMed Journal: Heliyon ISSN: 2405-8440
Common corrosion types [9, 10, 11, 12].
| Corrosion type | Mechanism |
|---|---|
| Pitting | This is localized corrosion attack due to neutralization salts presence on metal surface causing some parts to corrode quickly (acting as anode) but some are free from corrosion (acting as cathode). Thereby, causing deep holes. |
| Galvanic | Flow of electrons between two dissimilar metals resulting from potential difference existence between them when subjected to corrosive media thereby causing corrosion. The less resistant metal acted as anode while the most resistant acted as cathode. |
| Uniform | Uniform occurrence of corrosion on all areas of metal at the same rate. |
| Crevice | Occurrence of corrosive liquid capture in between metal gaps resulted into concentration cell corrosion. |
| Erosion | Exposure of metal surface to a high velocity corrosive fluid thereby, exposing the stripped surface to more corrosion attack. |
| Stress corrosion cracking | Mechanical tensile stress and hostile chemical corrosive medium caused formation of fracture in metal structure thereby exposing the fractured surface or point to more corrosion attack. |
| Intergranular | Corrosion occurrence on metal grain boundaries. |
| Corrosion fatigue | Corrosion due to combined effects of cyclic stress and corrosive medium. |
| Fretting | Advanced erosion-corrosion due to metal fretting and corrosive medium combined effects. |
Corrosion control ways [13, 14, 15].
| Control method | Description |
|---|---|
| Material selection | The sequential steps required in picking appropriate material include: preliminary selection, laboratory testing, laboratory result interpretation, economic analysis of apparently suitable materials and final selection. The finally selected material should have high mechanical strength, high corrosion resistance and low cost. |
| Surface coating | This involves the use of anticorrosive protective coating to form a physical barrier between corrosive environments and material. It can be sub-divided into metallic (a more noble layer of other metal used to coat the material) and non-metallic (organic coatings such as paints, lacquers and coal tar; and inorganic coatings such as porcelain enamels, chemical-setting silicate cement linings, glass coatings and linings are being used to isolate the material from corrosive environment). |
| Excellent Equipment Design (EED) | EED enables application of novel design principles which put cost reduction, time and future corrosion maintenance and repair into consideration. Typical examples of how EED can minimize corrosion include: avoid dissimilar metal contact when electrolyte is present, avoid crevice corrosion by joining different sections using welding rather than riveting, double section of the material under extreme degree of turbulence flow regime to avoid erosion-corrosion, equipment vibration should be avoided, storage tanks should be designed for easy drainage and so on. |
| Electrical protection | This could be classified as either cathodic protection (minimizes metal surface corrosion by making it the cathode of an electrochemical cell such that potential difference between anode and cathode is minimized simultaneously) or anodic protection (which is based on the principle of passivity executed by connecting material to be protected to an external d.c power supply positive pole). |
| Corrosion inhibitors | These are substances added in small concentrations/amount to a corrosive environment to reduce or stop electrochemical corrosion reactions occurring on a metal surface. They could be organic or inorganic based on their sources and areas of application. |
Fig. 1Chemical reactions of corrosion process [16].
Fig. 2Sources of eco-friendly OGCIs [23].
Some attaching functional groups in OGCIs [48].
| Fuctional Group | Name | Fuctional Group | Name |
|---|---|---|---|
| -OH | Hydroxy | -NH2 | Amino |
| -C-N-C- | Amine | -SH | Thiol |
| -NO2 | Nitro | -C≡C- | -yne |
| -CONH2 | Amide | -S=O | Sulfoxide |
| -COOH | Carboxy | -NH | Imino |
| -S- | Sulfide | -N=N-N- | Triazole |
| -C=S- | Thio | -C-O-C- | Epoxy |
| -P=O | Phosphonium | -P- | Phospho |
| -Se- | Seleno | -As- | Arsano |
Sources of OGCIs, functional groups and corrosion inhibitory roles.
| OGCI source | Functional groups and compounds | Corrosion inhibitory roles | Reference |
|---|---|---|---|
| Flavonoids and terpenoids; phenol groups and aromatic rings. | Terpenoids: Quercetin adsorption on mild steel surface based on interactions of donor–acceptor between | ||
| Monomethyl fumarate (MMF), 4-oxonicotinamide-1-(1-β-D-ribofuranoside) (RBF) and D-mannitol (DMT) | - | ||
| Petersaponin, β-sitosterol, and ellagic acid | Molecules adsorbed on surface of mild steel surface as a result of hydroxyl group and aromatic rings protonation. Constituent molecules have aromatic rings (π-electrons) with attached electron releasing groups. Also, increase of the ability of π-electrons to be bonded to vacant | ||
| Extract of | Saponins, alkaloids, tannins anthraquinones, flavonoids and reducing sugars, n-hexane, ethylacetate, butanol | Electron donating ability was facilitated as a result of rich bond or hetero atoms present in the chemical structures. Thus, formation of complexes on material surface to inhibit corrosion was enhanced. | |
| Vitamins, p-coumaric acid, gallic acid, catechin, flavonoids, carotenoids and condensed tannin | - | ||
| Gum arabic | Arabinogalactan, oligosaccharides, polysaccharides and glucoproteins | - | |
| Tobacco extract | Polyphenols, terpenes, alkaloids, alcohols, carboxylic acids and nitrogen-containing compounds. | Corrosion inhibition on metals by electrochemical active due to fused benzene ring system with charge dislocation property. | |
| Extract of green wild jute tree ( | Polysaccharides, polyphenols (catechins and flavonoids) vitamins, tannins, minerals, volatile oils and alkaloids. | Mixed inhibitor corrosion inhibition action. | |
| Iridoid glucoside (djalonenoside), Dibenzo-α-pyrone (djalonensone), ursolic acid, 3-oxo-Δ-4,5-sitosterone. | - | ||
| Guar gum | Polysaccharide mainly sugars galactose and mannose | 1,4-linked mannose residues linear chain forming short side branches which later formed complexes on metal surface to inhibit corrosion. | |
| Jatropha Curcas leave extract | Tannis, flavonids, terpenes, anthra-quinone, apigenin, cardiac glycoside, alkaloids, deoxy sugar, saponins, alpha-D-glucoside, sterols, stigmasterol and vitexin | Corrosion inhibition via formation of continuous complex metal ions on metal surface by polar groups. | [ |
| Extracts of banana peel | bananadine (3Z,7Z,10Z)-1-oxa-6-azacyclododeca-3,7,10-triene | - | |
| Aloe vera plant extract | polysaccharides, glycoproteins, vitamins, mineral, and enzymes | - | |
| Azadirachta indica | azadirachtin, salannin, meliantriol and nimbin | Inhibition effects due to electronic, geometrical coupled with binding property bases on the surface of metal. | |
| Locust bean gum | galactomannan-type polysaccharides | - | |
| Oil palm frond | phenolic constituents ( | Lignin is cleaved to form aromatic carbonyl compounds (syringaldehyde and vanillin) via alkaline nitrobenzene oxidation to inhibit corrosion. | |
| Friedelin, β-sitosterol, | Corrosion inhibition of metal as a result of mixed type inhibitor actions. | ||
| Leaves and flowers extracts of | Alkaloids, flavonoids, tannins, cellulose and polycyclic compounds. | Presence of heterocyclic constituents enhanced film formation over metal surface thus affording corrosion inhibition. | |
| Celery (Apium graveolens) seeds | Flavonoids, linoleic acid, d-limonene, sesquiterpene alcohols, coumarins, selinene, sedanolide and sedanonic anhydride. | - | |
| Henna extract ( | Lawsone, α-D-glucose, gallic acid and tannic acid | Mixed type corrosion inhibition mechanism with constituents order of inhibition efficiency of tannic acid ˂ α-D-glucose < gallic acid < henna extract < lawsone. |
Chemical Structures of OGCIs and their Areas of Application [13].
| OGCIs general name | Structure | Corrosion inhibition application |
|---|---|---|
| Alkylamines (n = 2–12) | Primary amines and diamines active for corrosion inhibition in acidic media. | |
| Diamines (n = 2–8) | ||
| Cycloalkylic | ||
| Aromatic | ||
| Benzilamines | Secondary amines which inhibit corrosion of carbon steel in acidic media. | |
| Etoxilated amines | ||
| Alkyloximes | Oximes for carbon steel corrosion inhibition in acidic media. | |
| Aromatics | ||
| Alkylnitriles | Nitriles good for corrosion inhibition of carbon steel in acidic media. | |
| Aromatics | ||
| Ureas y thioureas | Excellent for copper alloys and carbon steel corrosion inhibition in acidic media. | |
| Amides | Amides y thioamides excellent for carbon steel corrosion inhibition in acidic media. | |
| Thioamides | ||
| Imidazoles | Active for copper alloys and carbon steel corrosion inhibition in basic media. | |
| Benzoazoles | Good for copper alloys and carbon steel corrosion inhibition in basic media. | |
| Imidazolines | Excellent for corrosion inhibition of carbon steel in acidic media. | |
| Pyridines | Excellent for corrosion inhibition of carbon steel in acidic media. | |
| Triazoles | Copper alloys corrosion inhibitors in basic media. | |
| Benzotriazoles | Copper alloys corrosion inhibitors in basic media. | |
| Tetrazoles | Good for copper alloys corrosion inhibition in basic media. | |
| Polyvinyls | Excellent for corrosion inhibition of carbon steel in acidic media. | |
| Polyesters | Good for carbon steel corrosion inhibition in acidic media. |
Fig. 3Polarization curves for Q235A steel corrosion in 1M HCl in the absence and presence of varying concentrations of persimmon husk extracts as OGCI [59].
Fig. 4Mild steel Nyquist plot in 1M H2SO4 at 30 °C for varying OGCI concentrations [86].
Fig. 5Equivalent circuit for fitting EIS data showing the positions of CPE, Rct and Rs[87].
Significance of n values on CPE nature.
| n value | CPE nature (A) | Significane | Reference |
|---|---|---|---|
| 0 | Resistance | Metal-solution interface operates as a resistor. | |
| 1 | Capacitance | Plane and homogeneous electrode surface with metal–solution interface behaving as a capacitor having regular surface. | |
| −1 | Inductance | Non-plane and heterogeneous electrode surface with metal–solution interface behaving as an inductor having irregular surface. | |
| 1/2 | Warburg Impedance | A metal-solution interface acting as both capacitor and inductor. |
Summary of significance of parameters variations obtained from methods of measuring OGCIs efficiencies as observed in previous studies.
| Observation | Significance/Implication | Reference |
|---|---|---|
| Increase in inhibition efficiency as OGCI concentration increases. | Adsorption of enough molecules of OGCI on the surface of metal at higher concentration causing higher surface coverage. | |
| Inhibition efficiency of OGCI “A” in combination with small concentration of OGCI “B” is higher than the summation of inhibition efficiencies of OGCI “A” alone | Synergism parameter is greater than 1 which suggests better corrosion protection metallic specimens by OGCIs “A + B” than using OGCI “A” alone. | |
| Inhibition performance of OGCI molecules decreased with increasing solution temperatures. | This resulted from increased in mobility of OGCI molecules which decreased existing interaction between metallic surface and OGCI molecules. Rapid etching, molecular rearrangement and/or fragmentation and desorption of adsorbed OGCI molecules at higher temperature might decrease inhibition efficiency. | |
| Change of | Adsorption of molecules of OGCI on sample surface, forming a protective metal surface. Cathodic polarization occurred. Anodic polarization occurs when anode potential shifts to positive direction. | [ |
| Increase in OGCI concentrations causing reduction of corrosion current density ( | OGCI is effective in protecting metal in acidic medium solution. | |
| Cathodic Tafel slope (βc) and anodic Tafel slope (βa) changed due to the addition of OGCI. | OGCI influences anodic and cathodic reactions. | |
| Anodic and cathodic branches of Tafel plot shifted to lower values for all examined concentrations of OGCI added. | Organic constituents of OGCI inhibited both hydrogen evolution (cathodic reaction) and metal dissolution (anodic reaction) suggesting OGCI acted as mixed type. | |
| Significant increase in | Charge transfer reaction retarded by inhibitors and corrosion occurring on metal surface with formation of protective film. | |
| Reduction of | This resulted from local dielectric constant decrease and/or electrical double layer thickness increase. Also, surface metal inhibition resulted from adsorption mechanism by water molecules replacement. Increase in surface coverage by OGCIs causing Inhibition efficiency increase. | |
| Imperfect semicircle obtained in Nyquist plots when concentration of OGCI increases in the solution. | This is attributed to metal surface imperfections and roughness called dispersing effect. | |
| Phase angle values in Bode plot for inhibited metallic specimens higher than uninhibited specimen. | Surface becomes appreciably smooth due to protective film formation by OGCIs over metallic surface. | |
| Increase in Nyquist plots diameter with increasing OGCIs concentration. | This indicates inhibitive film strengthening with decrease corrosion rate. | |
| Nyquist plot contains a depressed semicircle for used solid electrode | This is linked to metal electrodes inhomogeneities and surface roughness. | |
| Significant increase in | Adsorption of OGCIs molecules on metallic surface. High corrosion protection efficiency. | |
| Decrease in Nyquist plots diameter with increasing solution temperature. | Corrosion inhibition rate is decreasing with increase in solution temperature. | |
| Decrease in values of | Adsorbed OGCI molecules on metal surface subjected to desorption with continuity in increase of solution temperature. | |
| Values of slope and phase angle deviating from ideal capacitive behavior of the electric double layer (slope = 1 and phase angle = -90o) in the Bode impedance and phase angle plots for inhibited and uninhibited metallic specimens. | This resulted from metallic surface inhomogeneity. | |
Pharmaceutical drugs as OGCIs.
| Class | Source/Origin | Medical Usage | OGCIs | Material and Tested Medium | Type | Reference(s) |
|---|---|---|---|---|---|---|
| Quinolones | Heterobicyclic aromatic compound quinoline (Obtained oily substance after quinine alkaline distillation). | UTI | Enofloxacin | Mild steel in NaCl solution | Mixed inhibitor | |
| Ofloxacin | Mild steel in HCl solution | Mixed inhibitor | ||||
| Ciprofloxacin | 1. Stainless steel type 304 in NaCl solution. | Mixed inhibitor | ||||
| Sparfloxacin | 1. Mild steel in HCl solution. | Adsorption | ||||
| Macrolides | Streptomyces bacteria | STI and RTI | Erythromycin | Zinc in 0.01–0.04M H2SO4 solution | Adsorption | |
| Azithromycin | Zinc in H2SO4 solution | Adsorption | ||||
| β-lactam antibiotics | Penicillins | STI, RTI and UTI | Penicillin V | 1. Mild steel in H2SO4 solution | Adsorption | |
| Ampicillin | 1. Aluminium in HCl solution. | Adsorption | ||||
| Dicloxacillin | Aluminium 6063 in H3PO4 solution. | Mixed | ||||
| Amoxycillin | Aluminium and AA2024-T3 alloy in HCl solution | Adsorption | ||||
| Tetracyclines | Metabolism or chemical modification of Streptomyces species | URTI and STD | Doxycycline | Cobalt-chromium alloy (Vitallium) and mild steel in KCl and HCl solutions. | Mixed | |
| Oxytetracycline | Cobalt-chromium alloy (Vitallium), stainless steel and Titanium in KCl and NaCl solutions | Mixed | ||||
| Sulphonamides | SO2-NH2 moiety | CNSI, RTI, UTI, GITI | Sulfamethazine | Mild steel in HCl solution | Mixed | |
| Sulfacetamide | Carbon steel in HCl solution | Mixed | ||||
| Aminoglycosides | - | UTI | Streptomycin | Mild steel in HCl solution | Mixed | |
| Amphenicols | Phenylpropanoid | TF, SOI | Chloramphenicol | Mild steel in H2SO4 solution | Adsorption |
Note: UTI = Urinary Tract Infections, STI = Soft Tissue Infections, RTI = Respiratory Tract Infections, URTI = Upper Respiratory Tract Infections, STD = Sexually Transmitted Diseases, CNSI = Central Nervous System Infections, GITI = Gastrointestinal Tract Infections, TF = Typhoid Fever, SOI = Superficial Ocular Infections.
Ionic liquids as OGCIs.
| Ionic Liquids Used as OGCIs | Material and Corrosive Medium | Characterization Technique | Observation | References |
|---|---|---|---|---|
| ImDC18Br and PyC18Br | Mild steel in 1M H2SO4 | SEM-EDX, XRD, Mossbauer analyses | Acted as good OGCI. Chemisorption adsorption mechanism. Langmuir adsorption isotherm was obeyed. Mixed type OGCI. | |
| BMIC, HMIC, OMIC | Aluminum in 1M HCl | EIS, WL | Order of corrosion inhibition efficiency was OMIC˃HMIC˃BMIC. Mixed type OGCIs. Langmuir adsorption isotherm obeyed. | |
| [BMIM]HSO4, [HMIM]HSO4 and [OMIM]HSO4 | Copper in 0.5M H2SO4 | EIS, PDP | Inhibition efficiency order of [OMIM]HSO4 > [HMIM]HSO4 > [BMIM]HSO4 was obtained. Langmuir adsorption isotherm was obeyed. Mixed type OGCIs. | |
| EMID | Mild steel in 0.1M H2SO4 | EIS, TFM | Decreased values of Cdl. Increased surface coverage. Langmuir adsorption isotherm was obeyed. | |
| [BMIM][BF4−] and [DMIM][BF4−] | Zinc in 1M HCl | GA, DFT | Good OGCIs. Inhibition efficiencies increased as concentrations increased. Physisorption adsorption mechanism. Order of inhibition efficiency was [DMIM][BF4−]˃[BMIM][BF4−]. Adsorption process followed Langmuir isotherm. | |
| OPEIB | 6061 Al-15 | EIS, PDP, SEM, EDX | Acted well as good OGCI. Inhibition efficiency increases with concentration. Temkin adsorption isotherm obeyed. | |
| TDPB | Aluminum in 1M HCl | WL,EIS | OGCI acted as cathodic type for acidic aluminum corrosion. Corrosion inhibition by adsorption on metallic surface. Langmuir adsorption isotherm was obeyed. | |
| BMIC and [BMIM]HSO4 | Mild steel in 1M HCl | EIS, WL | Inhibition efficiency of [BMIM]HSO4 higher than BMIC. Mixed type OGCI. Adsorption obeyed Langmuir. | |
| [OMIM]Br and AOIM]Br | Mild steel in 0.5M H2SO4 | WL, EIS, SEM | Acted as good OGCIs. Adsorption obeyed El-Awady thermodynamic–kinetic model. Ionic liquids acted slightly as cathodic type inhibitors. | |
| IL1 and IL2 | CuSn8P and steel 100Cr6 in water | ICP-OES, SEM, EDX, XPS | - | |
| PImC12, PImC8 and PImC4 | Aluminum alloy AA6061 in 0.1–1.0M H2SO4 solution | WL, PDP, ICP-OES | Order of inhibition efficiency was PImC12˃PImC8˃PImC4 Langmuir adsorption isotherm obeyed. Mixed type OGCIs. |
Note: ImDC18Br = 1,3 dioctadecylimidazoliumbromide, PyC18Br = N-octadecylpyridiniumbromide, EMID = 1-ethyl-3-methylimidazolium dicyanamide, BMIC = 1-butyl-3-methylimidazolium chlorides, [BMIM]HSO4 = 1-butyl-3-methylimidazolium hydrogen sulfate, [OMIM]Br = 1-octyl-3-methylimidazolium bromide, [AOIM]Br = 1-allyl-3-octylimidazolium bromide, HMIC = 1-hexyl-3-methylimidazoliumchlorides, OMIC = 1-octyl-3-methylimidazoliumchlorides, OPEIB = 1,3-bis(2-oxo-2-phenylethyl)-1H-imidazol-3-ium bromide, PImC12 = poly(1-vinyl-3-dodecylimidazolium, PImC8 = poly(1-vinyl-3-octylimidazolium), PImC4 = poly(1-vinyl-3-butylimidazolium), TDPB = Tetradecylpyridiniumbromide, [BMIM]HSO4 = 1-butyl-3-methylimidazolium hydrogen sulfate, [HMIM]HSO4 = 1-hexyl-3-methylimidazolium hydrogen sulfate, [OMIM]HSO4 = 1-octyl-3-methylimidazolium hydrogen sulfate, IL1 = (2-hydroxyethyl)-trimethyl-ammonium, IL2 = Butyltrimethyl-ammonium, [BMIM][BF4−] = 1-butyl-3-methylimidazolium tetrafluoroborate, [DMIM][BF4−] = 1-decyl-3-methylimidazolium tetrafluoroborate.
Synthetic OGCIs.
| OGCIs Source | Synthesis | MaterialTested/Solution Used | Characterization | Findings | References |
|---|---|---|---|---|---|
| Mixed substitution and addition reaction using decanoyl chloride, ammonium thiocyanate and 2-aminopyridine in acetone solution for 10 mins. | Mild steel in 0.1 M H2SO4 | FTIR, 1H and13C NMR | Compound D3 of the derivatives possessed highest efficiency. Compounds Corrosion inhibition efficiencies affected by N atom at | ||
| Isoxazolidine derivatives of aldehyde | Nitrone cycloaddition reaction | Mild Steel in 1M HCl, 0.5M H2SO4, CO2-saturated 0.5 M NaCl | GM, LPR, TEM, EIS, ST | Inhibitor molecules primarily acted as anodic inhibitors. Adsorption of inhibitors on metal surface was due to physisorption and chemisorption. Surface tension revealed formation of film at the surface of metal by inhibitor molecules. Inhibitor molecules fitted well using Temkin isotherm in both acids. Langmuir isotherm performed excellently in CO2-saturated saline media. | |
| Hydroxyethyl-imidazoline derivatives based on coffee oil | - | Carbon steel in CO2-saturated emulsion at 50 °C. | EIS | Inhibitor decreased corrosion rate by over 99.9%. Unprotected sites was linked to electrostatic repulsion forces between the negative charges and insufficient added concentration to form protective film. | |
| Ammonium surfactants based polyethylene glycol | Reflux of Dibromoethanoate polyethylene glycol with N, Ndiethyl aniline in ethyl alcohol for 12 h. | steel in 1.0M HCl | WL, EIS, PDP | Inhibition efficiency of 94% was achieved at highest temperature of 55 °C. Physicochemical adsorption mechanism. Mixed type OGCI. Langmuir isotherm model was obeyed. | |
| Sodium lignosulfonate | - | Zinc sheets in 0.01M HCl | WL, EIS, PDP | Acted as good synthetic OGCI. | |
| 2-(coumarin-4-yloxy)acetohydrazide | Reflux of methyl bromoacetate with 4-hydroxycoumarin in anhydrous acetone in the presence of anhydrous potassium carbonate. | Mild steel in 1.0M HCl | WL, FTIR, DFT, NMR | 94.7% corrosion inhibition efficiency was obtained. Langmuir adsorption isotherm obeyed. | |
| 2-Amino 5-Oleyl-1,3,4-Thiadiazol | Cyclization of oleic acid | Mild steel in 1M HCl | FTIR, NMR, PDP, EIS | Acted as good corrosion inhibitor for the medium. Presence of molecule active site on Nitrogen atom in the heterocyclic ring. | |
| 3-nitrobenzoic acid | - | Mild steel in 0.1M H2SO4 | WL, PDP, EIS, SEM, FTIR | Exothermic and spontaneous adsorption. Cathodic-type inhibitor. Langmuir adsorption model. WL, PDP and EIS revealed inhibition efficiencies of 87.15, 90.51 and 99.40% respectively at inhibitor's concentration of 0.01 M. | |
| Aldehyde isoxazolidine derivatives | Nitrone cycloaddition reaction. | Mild steel in 1M HCl, 0.5M H2SO4, and CO2-saturated 0.5M NaCl | GM, PDP, SEM, EIS | Anodic inhibitors type. Temkin adsorption isotherm obeyed in both acidic media and Langmuir adsorption isotherm in CO2-saturated saline media. |
Industrial applications of OGCIs.
| Industrial Application | Active Functional Groups/Complexes/Ingredients | Inhibitor Source from Greener | % | How it works/How to solve the problem | Side Effects | References |
|---|---|---|---|---|---|---|
| Petroleum Production | Pyrocatechol | −14 | Petroleum industries are characterized with wet corrosion of materials as a result of aqueous phase existence which may contain H2S, CO2 and Cl−. The injection of these film-forming long-chain nitrogenous inhibitors anchors to metal surface via existing polar group. The non-polar tail extends out vertically such that physisorption of hydrocarbons on them increases thickness of the film coupled with hydrophobic barrier effectiveness to prevent corrosion. | Emulsification occurs which leads to foaming as a result of inhibitors being interfacial in nature. | ||
| 4-Methylpyrocatechol | 84 | |||||
| 4- | 93 | |||||
| 4-n-hexylpyrocatechol | 96 | |||||
| Steel Pipelines Internal Corrosion | Galactose and mannose | Guar gum | 86 | Flow-induced corrosion and erosion-corrosion are influenced by high flow rates of multiphase fluids in steel pipelines. At low flow rates, corrosion pitting occurs due to sediments formation at the bottom. The inhibitors being mixed type prevent corrosion by physical adsorption, chemisorption and film formation. Also, pigging of steel pipelines is employed to avoid internal corrosion. | Due to mixed reaction, unwanted products and intermediates may be formed in the course causing formation of unwanted sediments | [ |
| Iridoid glucoside and Dibenzo-α-pyrone | Leaf extract of | 97 | ||||
| Flavonoids and terpenoids | 98 | |||||
| Automobiles | Phosphates and silicates | Rice husk extract | 92 | The inhibitors dissolve in antifreeze to prevent internal corrosion caused by coolants, aeration, temperature, flow and so on. External corrosion is controlled by mixing additives such as grease, wax resin, metalloorganic and asphaltic compounds that enhance film formation on metal surface. | Foaming due to emulsification occurs | |
| Fatty acids, phosphonates and sulfonates | 95 | |||||
| Oil palm fond | ||||||
| Paint Industry | Calcium plumbate, lead azelate and lead suboxide | - | Displacement of water by polar compounds in inhibitors occurs after which they arrange themselves with hydrophobic ends facing the environment. The augmentation of coatings bonding on the surface of metals occurs aftermath. | Intermediate pigments may be formed. | - | |
| Water Transmission Industry | Phosphates, amines volatiles (cyclohexylamine, morphine) | Tobacco extract | 78.3 | Inhibitors anchors to the metal using their polar group which increases film thickness and hydrophobic barrier effectiveness for corrosion inhibition. | Interaction between organic inhibitor and water makes the water unsuitable for domestic usage in most cases. | |
| Refrigerating Industry | Benzotriazole | 88 | Galvanic corrosion evolves due to increase in dissolved mineral salt content as evaporation proceeds with the presence of several dissimilar metals and non-metals. Inhibitors control corrosion by films formation that inhibits anodic metal dissolution reaction and cathodic poisoning. | - | [ | |
| p-hydroxybenzoic acid, and vanillic acid | Oil palm frond | 67.8 | ||||
| Building Construction | Phosphate ion | - | - | When mixed with cement, durability of reinforced concrete structures is improved. | - | |
| Boiler | Ammonia, alkanol, Cyclohexylamine and Morpholine | - | - | Corrosion attack of pipes prevented by solubilization of limescale. | - |
OGCIs adsorption isotherms models and significance of values obtained.
| Isotherm | Model | Plot | Significance of values | Reference |
|---|---|---|---|---|
| Temkin | If | |||
| Virial Parson | 1. If | |||
| Langmuir | Smaller value for | |||
| Freudlich | 1. A value of n > 1 implies a favourable adsorption of OGCI molecules on metal surface. | |||
| Bockris-Swinkels | 1. A value of n < 1 implies a unfavourable adsorption of OGCI molecules on metal surface. | |||
| Frumkin | 1. If |
Note: θ = Surface coverage, C = Concentration of bulk OGCI (mM), K = Adsorption equilibrium constant (mol−1dm3 or M−1), f = OGCI interaction parameter, n = number of H2O molecules replaced per OGCI molecule and K = Constant.
Significance of values of thermodynamics parameters on adsorption of OGCIs on metals.
| Thermodynamics parameter | Significance of values on adsorption process | Reference |
|---|---|---|
| If negative value is obtained, it implies the adsorption process is spontaneous with formation of stable protective OGCI layer. | ||
| For −20 kJ/mol ≤ | ||
| Positive value for | ||
| Positive value for | ||
| An | ||
| An increase in the value of | [ | |
| A decrease in | ||
| Increase in the value of Δ | ||
| If Δ | ||
| Negative value for Δ | ||
| A positive value for | ||
| An increase in the value of |
Employed methodologies for corrosion examination time reduction.
| Materials | Methodologies | No of inhibitors | Observation period | Observation(s) | References |
|---|---|---|---|---|---|
| Aluminium alloy (AA2024) | Direct current polarization | 50 | 9 hours | Results obtained correlated perfectly with those having over 10 days extended testing period. | |
| Al3+ | Fluorometric detection | 14 | 1–7 days | Excellent results obtained with high accuracy within limited period. | |
| Al3+ | Direct current polarization, cyclic voltammetry and fluorometric detection | 100 | 3–5 days | Better results with high accuracy within short period. | |
| Fe and Zn | Scanning vibrating electrode technique | 4 | ≈2 hrs | Accurate determination of percent corrosion inhibition efficiencies. | |
| Carbon steel | High-throughput testing rig | 88 | ≈1 day | Best ever methodology that can handle many inbitors within short period on a single plate with negative and positive controls. | |
| Mild steel | High-throughput electrochemical impedance spectroscopy | 12 | ≈3 hrs | An electrochemical platform having spatially addressable feature interfaced to a commercial EIS instrument was developed. | |
| Mild steel | Robust computerized optical image processing method | 25 | ≈2 hrs | A linear relationship binding image apparent grey scale value with corrosive pitting depth in the specimens was revealed. |